Beko QWIK-PURE 15 User manual

EN
QWIK‑PURE®
02-530
Original installation and operation manual
> 15
> 30
> 60
> 90

Table of contents
1. Notes about the documentation.....................................................................................................5
1.1 Contact ......................................................................................................................................5
1.2 Information regarding installation and operation manual .....................................................5
1.3 Other applicable documents ....................................................................................................6
2. Safety................................................................................................................................................7
2.1 Use .............................................................................................................................................7
2.1.1 Intended use.......................................................................................................................................7
2.1.2 Reasonably foreseeable inappropriate use................................................................................. 8
2.2 Responsibility of the operating company ................................................................................8
2.3 Target group and personnel......................................................................................................9
2.4 Explanation of the safety symbols used................................................................................ 10
2.5 Safety instructions and warning notices............................................................................... 11
2.5.1 Generally applicable safety instructions...................................................................................11
2.5.2 Safe operation..................................................................................................................................11
2.5.3 Pressurised systems .......................................................................................................................12
2.5.4 Electric voltage ................................................................................................................................12
2.5.5 Transport and storage....................................................................................................................13
2.5.6 Installation........................................................................................................................................13
2.5.7 Maintenance ....................................................................................................................................13
2.5.8 Handling hazardous substances..................................................................................................14
2.5.9 Use of spare parts, accessories or materials ............................................................................14
2.6 Warning notices ..................................................................................................................... 15
3. Product information ..................................................................................................................... 16
3.1 Product overview ................................................................................................................... 16
3.1.1 QWIK-PURE®15..............................................................................................................................16
3.1.2 QWIK-PURE®30..............................................................................................................................17
3.1.3 QWIK-PURE®60..............................................................................................................................18
3.1.4 QWIK-PURE®90..............................................................................................................................19
3.2 User interface......................................................................................................................... 20
3.3 Description of the controls and displays............................................................................... 21
3.4 Function description .............................................................................................................. 23
3.5 Modbus function .................................................................................................................... 25
3.5.1 Default interface parameters.......................................................................................................25
3.5.2 Byte sequence..................................................................................................................................26
3.6 WLAN function....................................................................................................................... 26
3.7 Type plate ............................................................................................................................... 27
3.7.1 QWIK‑PURE®15 … 90.................................................................................................. 27
3.7.2 FRC control unit........................................................................................................... 28
3.8 Scope of delivery ................................................................................................................... 29
QWIK-PURE®Installation and operation manual
2 | 124

4. Technical data ............................................................................................................................... 32
4.1 QWIK‑PURE®operating parameters .................................................................................... 32
4.2 FRC operating parameters..................................................................................................... 33
4.3 Storage parameters................................................................................................................ 34
4.4 Materials................................................................................................................................. 34
4.5 Dimensions............................................................................................................................. 35
4.5.1 QWIK-PURE®15..............................................................................................................................35
4.5.2 QWIK-PURE®30..............................................................................................................................36
4.5.3 QWIK-PURE®60..............................................................................................................................37
4.5.4 QWIK-PURE®90..............................................................................................................................38
4.6 Connections............................................................................................................................ 39
4.7 Pinouts.................................................................................................................................... 40
4.8 Assembly conditions .............................................................................................................. 41
5. Transport and storage................................................................................................................... 42
5.1 Warning notices ..................................................................................................................... 42
5.2 Transport ................................................................................................................................ 43
5.3 Storage.................................................................................................................................... 43
6. Assembly ....................................................................................................................................... 44
6.1 Warning notices ..................................................................................................................... 44
6.2 Assembly work ....................................................................................................................... 45
7. Electrical installation .................................................................................................................... 58
7.1 Warning notices ..................................................................................................................... 58
7.2 Connection work .................................................................................................................... 59
7.2.1 Assembling the power supply cable...........................................................................................60
7.2.2 Connecting the external power supply......................................................................................61
7.2.3 Modbus..............................................................................................................................................62
8. Commissioning.............................................................................................................................. 63
8.1 Warning notices ..................................................................................................................... 63
8.2 Initial commissioning............................................................................................................. 64
8.3 Recommissioning ................................................................................................................... 67
9. Operation ...................................................................................................................................... 69
9.1 Warning notices ..................................................................................................................... 69
9.2 Menu displays......................................................................................................................... 70
9.2.1 Start menu ........................................................................................................................................70
9.2.2 Switching the FRC on and o.......................................................................................................71
9.2.3 Querying lter cartridge status ...................................................................................................72
9.2.4 Querying the solenoid valve status............................................................................................73
9.2.5 Querying piston status..................................................................................................................74
Installation and operation manual QWIK-PURE®
3 | 124

9.2.6 Activating the WLAN .....................................................................................................................75
9.2.7 Setting number of lter cartridges .............................................................................................76
9.2.8 Manually starting a discharge operation...................................................................................78
9.2.9 Resetting IP settings ......................................................................................................................78
9.2.10 Reset error message.....................................................................................................................80
10. Maintenance ............................................................................................................................... 81
10.1 Warning notices ................................................................................................................... 81
10.2 Maintenance schedule......................................................................................................... 82
10.3 Maintenance work ............................................................................................................... 83
10.3.1 Turbidity check of the puried condensate............................................................................83
10.3.2 Replacing lter cartridges...........................................................................................................84
10.3.3 Replacing solenoid valves...........................................................................................................90
10.3.4 Replacing the piston ....................................................................................................................94
10.3.5 Cleaning ..........................................................................................................................................98
10.3.5.1 Warning notices ...........................................................................................................98
10.3.5.2 Cleaning work...............................................................................................................98
10.3.6 Visual inspection........................................................................................................................ 100
10.3.7 Leakage test................................................................................................................................ 100
11. Consumables, accessories and spare parts.............................................................................. 101
11.1 Order information.............................................................................................................. 101
11.2 Wear parts .......................................................................................................................... 101
11.3 Accessories......................................................................................................................... 102
11.4 Spare parts.......................................................................................................................... 102
12. Decommissioning ..................................................................................................................... 103
12.1 Warning notices ................................................................................................................. 103
12.2 Decommissioning work ..................................................................................................... 104
13. Disassembly .............................................................................................................................. 105
13.1 Warning notices ................................................................................................................. 105
13.2 Disassembly work .............................................................................................................. 106
14. Disposal..................................................................................................................................... 113
14.1 Warning notices ................................................................................................................. 113
14.2 Disposal of operating and auxiliary materials .................................................................. 114
14.3 Disposal of components .................................................................................................... 114
15. Troubleshooting........................................................................................................................ 115
16. Notes ......................................................................................................................................... 122
QWIK-PURE®Installation and operation manual
4 | 124

1. Notes about the documentation
This documentation contains all the necessary steps for use of the product and the accessories.
1.1 Contact
Manufacturer Customer service and tools
BEKO TECHNOLOGIES GmbH
Im Taubental 7 | 41468 Neuss
Phone: [phone]
[email protected]om
www.beko-technologies.com
BEKO TECHNOLOGIES GmbH
Im Taubental 7 | 41468 Neuss
Phone: [phone]
[email protected]
www.beko-technologies.com
INFORMATION Country-specic manufacturer representation
i
You can contact the country-specic manufacturer's representative via the address
listed in the address section on the rear cover or by using the contact form on the
manufacturer's website.
1.2 Information regarding installation and operation manual
INFORMATION Copyright protection!
i
The contents of the installation and operation manual in the form of text, gures,
illustrations, photographs, technical drawings, diagrams and other representations
are protected by the copyright of the manufacturer. The distribution as well as
the duplication of this document, the exploitation and the communication of its
contents are prohibited unless expressly authorised.
Publication date Revision Version Reason for
amendment Scope of amendment
30 March 2023 00 00 New document New document
The installation and operation manual, hereinafter referred to as the manual, must always be kept close to the
product and be in a permanently legible condition.
The manual must be handed over along with the product if it is sold or passed on.
NOTE Follow the instructions given in the manual!
This manual contains all the basic information required for safe operation of the
product and must be read before any actions are performed. Otherwise personal
and material hazards as well as malfunction and device failure are possible.
Installation and operation manual QWIK-PURE®
5 | 124

1.3 Other applicable documents
More detailed information can be obtained from the following documents:
• Modbus Conguration Description
• Functional Description WLAN
QWIK-PURE®Installation and operation manual
6 | 124

2. Safety
2.1 Use
2.1.1 Intended use
The QWIK‑PURE®, also referred to as the “product” below, is used to treat compressor condensate from oil-
lubricated and oil-free compressors. Physical processes are used to separate impurities, as well as oils that
can be directly separated, from the corresponding water.
Any use of this system other than the use described in this manual is hereby deemed to be non-intended and
can cause a hazard for the safety of people and the environment.
The following must be noted for intended use:
• Read and follow the manual.
• Use the product and the accessories exclusively within the operating parameters and agreed delivery
conditions specied in section Technical data.
• Use the product and accessories exclusively with uids that are free of caustic, aggressive, corrosive,
toxic, ammable, oxidising and inorganic components.
In cases of doubt an analysis must be carried out.
• Only use the product and accessories in areas which are free of toxic and corrosive chemicals and gases.
• Use the product and the accessories exclusively within a piping system designed in conformity with the
operating parameters specied in section Technical data.
• Use the product and the accessories exclusively outside of areas exposed to mechanical loads and splash
water.
• Only use the product and accessories outside potentially explosive atmospheres.
• Use the product and the accessories exclusively outside of areas exposed to direct sunlight and heat
sources.
• Combine the product and the accessories only with the recommended manufacturer products and
components indicated in this manual.
• Adhere to the prescribed maintenance schedule.
Before using the product and the accessories, the operating company must make sure that all conditions and
prerequisites for intended use are given.
The product and the accessories have been exclusively designed for stationary use in a commercial or
industrial area. All of the assembly, installation, operation, maintenance, disassembly and disposal work
described must be performed exclusively by qualied skilled technical personnel.
Installation and operation manual QWIK-PURE®
7 | 124

2.1.2 Reasonably foreseeable inappropriate use
Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories
are used in any other way than that described in the section “Intended use”. Reasonably foreseeable
inappropriate use includes the use of the product or the accessories in a manner not intended by the
manufacturer or supplier but which may result from foreseeable human behaviour.
Reasonably foreseeable inappropriate use includes:
• The execution of any kind of modication, in particular constructive and process-technology related
interventions.
• The suspension, bridging or non-application of existing or recommended safety equipment.
• Use for ltering wastewater other than compressor condensate (e.g., industrial wastewater).
• Disposal of waste oils.
This list is not exhaustive as not all possible inappropriate use can be foreseen in advance. If the operating
company is aware of any inappropriate use of the product or accessories which are not listed here, the
manufacturer must be informed immediately.
2.2 Responsibility of the operating company
The responsible operating company must ensure the following to prevent accidents, incidents and adverse
eects on the environment:
• Before all actions, check to ensure that the manual available does in fact belong to the product.
• The product and the accessories are used, serviced and repaired in accordance with the intended use.
• The product and accessories are only used with the recommended and fully operable safety equipment.
• All assembly, installation and maintenance work is carried out by qualied skilled technical personnel
only.
• Personnel have the necessary personal protective equipment available and also use this equipment.
• Suitable technical safety measures are taken so that the permissible operating parameters are adhered to.
• Keep all safety symbols and the type plate on the product and accessories in a legible state. Replace
damaged and illegible markings immediately.
• All locally applicable standards and regulations regarding the protection of bodies of water, as well as
the associated mandatory documentation obligations (e.g., results from turbidity test, retention periods),
must be complied with.
QWIK-PURE®Installation and operation manual
8 | 124

2.3 Target group and personnel
This manual addresses the personnel listed below who are involved with work on the product or the
accessories.
INFORMATION Personnel requirements!
iPersonnel must not interact with the product or the accessories in any way if under
the inuence of drugs, medications, alcohol or other substances that may result in
impaired judgment.
Operating personnel
Operating personnel are persons who are able to operate the product and the accessories safely on the
basis of knowledge of the manual and instruction at the product and accessories. Operating personnel can
recognise possible malfunctions and dangerous situations independently and arrange for corresponding
measures.
Skilled technical personnel ‑ transport and storage
Skilled technical personnel - transport and storage are people who, due to their training, professional
experience and qualications, have all the necessary skills to safely execute all actions in connection
with the transport and storage of the product, to instruct, to recognise possible dangerous situations
independently and to execute measures to avoid danger.
The skills required include, in particular, experience operating hoists, forklifts and lifting equipment and
familiarity with locally applicable laws, standards and guidelines relating to transport and storage.
Skilled technical personnel ‑ pressure equipment and systems
Skilled technical personnel specialising in pressure equipment and plants are people who, as a result of
their training, professional experience, qualications and further training, have all the requisite skills to
safely perform all actions related to pressurised uids and systems, to instruct, to independently identify
potentially hazardous situations, and to implement appropriate measures to avert any danger.
The skills required include, in particular, experience using measuring equipment and control equipment, as
well as familiarity with locally applicable laws, standards and regulations for pressurised systems.
Skilled technical personnel ‑ electrical
Skilled technical personnel specialising in electrical engineering are people who, as a result of their training,
professional experience, qualications and further training, have all the requisite skills to safely perform all
actions related to electricity, to instruct and to independently identify potentially hazardous situations and
to take appropriate measures to avert any danger.
The skills required include, in particular, experience in using electrical plants, measurement and control
technology as well as familiarity with locally applicable laws, standards and regulations applicable for
dealing with electrical technology.
Skilled technical personnel ‑ customer service
Skilled technical personnel - customer service are people who have the skills and qualications of the skilled
personnel denitions named above. Skilled technical personnel - customer service must have documented
proof of training for all work on the product and be authorised.
Installation and operation manual QWIK-PURE®
9 | 124

2.4 Explanation of the safety symbols used
The symbols used below indicate safety-relevant and important information which must be adhered to when
handling the product and to ensure safe and optimum operation.
Symbol Description / Explanation
General warning symbol (danger, warning, caution)
Warning: pressurised system
Warning: electric voltage
Observe the installation and operation manual
General note
Wear safety footwear
Use protective gloves (cut-proof and liquid-resistant)
Wear safety goggles with side shields
i
General information
QWIK-PURE®Installation and operation manual
10 | 124

2.5 Safety instructions and warning notices
This section provides an overview of all the important safety aspects for personal protection as well as for the
safe and problem-free operation of the product and accessories.
The following sections list the dangers posed by this product and the accessories even with intended use. To
minimise the risk of personal injury and damage to property and to avoid dangerous situations, observe the
safety instructions listed and adhere to the warning notices in the other sections of this manual.
Basic warning notices and the necessary qualications of skilled technical personnel are always listed at the
beginning of the section in the “Warning notices“ section.
Warning notices related to specic actions are printed directly before potentially hazardous procedures or
sequences of actions.
2.5.1 Generally applicable safety instructions
• Before starting work, refer to the technical documentation for the entire system and observe the overall
operating instructions.
• Carry out a risk assessment before starting work on site (last minute risk assessment).
• Use suitable personal protective equipment (PPE) for all work.
• Set up a safety area around the working area during all installation, maintenance and repair work.
• Use an existing system-specic lockout tagout (LOTO) procedure in order to safely de-energise and
isolate the system or system sections.
2.5.2 Safe operation
The following actions may result in serious injury or death:
• Commissioning and operation of the product and accessories outside the permissible limit values and
operating parameters
• Unauthorised interference and unauthorised modications of the product and accessories
To guarantee the safe operation of the product and accessories, observe the following:
• Observe the limits and operating parameters specied on the type plate and in the manual.
• Check whether the permissible operating parameters have been changed or restricted by the use of
accessories.
• Observe the assembly conditions and the ambient conditions.
• Adhere to the maintenance intervals.
Installation and operation manual QWIK-PURE®
11 | 124

2.5.3 Pressurised systems
The following situations may result in serious injury or death:
• Contact with fast or suddenly escaping uids
• Bursting system parts
• Pressurised hose and pipe whipping as a result of disconnection
For the safe handling of pressurised systems, observe the following:
• Observe the following safety rules during all work:
1. Shut down the system or system section.
2. Secure the system or system section against restarting.
3. Reduce the pressure in the system or all system sections to the ambient pressure.
0e.g. by slowly releasing the pressure in a controlled manner via relief valves
4. Lock out and tag out the system or system section so that it cannot be pressurised again.
• Check the pressurised system or system section for safety, contamination and possible damage.
• Before pressurisation, check all system connections for leak tightness and tighten if necessary.
• Make absolutely sure to charge the system or system section with pressure slowly.
• Avoid pressure hammer.
• Compensate any vibrations occurring in the pipe network by using vibration dampers.
2.5.4 Electric voltage
Contact with live components may result in serious personal injury or death.
To ensure the safe handling of live components, observe the following:
• Only connect the product and the accessories to the voltage supply if they are undamaged.
• Comply with all regionally applicable regulations and requirements during installation.
• Provide a circuit breaker in the power supply within easy reach of the product.
0The circuit breaker disconnects all current-carrying conductors.
• Connect the protective conductor (earth connection) according to regulations.
• Only operate the product and accessories with the cover complete and closed or the electronics housing
closed.
• Before starting work on the product:
1. Disconnect
0Disconnect the product from all poles and all sides
2. Secure against restarting.
3. Determine the absence of voltage at all poles.
0With suitable and permissible measuring device (e.g. two-pole voltage tester)
4. Earth and short circuit.
• Only the manufacturer is allowed to open the housing of the FRC control unit.
QWIK-PURE®Installation and operation manual
12 | 124

2.5.5 Transport and storage
Inappropriate transport or storage may result in personal injury or damage to property.
In order to ensure safety during the transport and storage of the product and accessories, observe the
following:
• Handle the packaging, the product and accessories carefully.
• Transport and handle the packaged product and accessories according to the markings on the packaging
(note lifting gear attachment points, the centre of gravity and alignment e.g. keep vertical, do not throw
etc.).
• Only use proper means of transport and lifting equipment that is in proper working order.
• Always adhere to the permissible storage parameters.
• Store the product and accessories only outside of areas exposed to direct sunlight, heat sources and
splash water.
• Empty the assembled product before transporting it.
2.5.6 Installation
The improper assembly or electrical installation of the product and accessories may result in personal injury
and damage to property and impair operation.
For safe assembly and electrical installation, observe the following:
• Assemble the product and all the parts, accessories and materials used free of mechanical stress.
• Check all plug-type connections for a correct t.
• Avoid stumbling risks by routing cables and hoses accordingly.
• Avoid mechanical strain on the cables.
• Fix and fasten hoses in such a way that they cannot ap around.
• Install the inlet and drain lines for condensate and compressed air as xed pipes.
2.5.7 Maintenance
Improperly carrying out maintenance and repair work may result in serious injury or death.
For safe maintenance and repairs, observe the following:
• Before starting work, depressurise the pressurised product and accessories and secure them against
unintentional pressurisation.
• Before starting work, cut o the condensate feed to the product and divert the incoming condensate into
a separate container.
• Before starting work, disconnect the product and accessories and secure them against being switched
back on again unintentionally.
• Only use materials approved for the respective application.
• Use only suitable tools that are in proper working order.
• Only use cleaned pipes and hoses that are free of dirt and corrosion.
• Never use abrasive or aggressive cleaning agents or solvents which could damage the outer coating
(e.g. markings, type plate, corrosion protection, etc.).
• Never clean the device with hard or pointed implements.
• Use only the specied materials and media for cleaning.
• Observe statutory, local and in-house hygiene regulations.
Installation and operation manual QWIK-PURE®
13 | 124

• Pay attention to order and cleanliness during maintenance and repair work. Prevent contamination from
entering the opened product or accessories. Store disassembled components and accessories directly in a
safe place.
• After completing maintenance and repair work, remove all tools and cleaning agents used, as well as all
parts that are no longer needed, from the work area.
• Only dispose of product and accessories when cleaned and freed of any residue.
• Dispose of all components, parts, operating and auxiliary materials as well as cleaning agents
professionally and in accordance with all locally applicable regulations and standards.
• Dispose of electrical and electronic components using a specialist disposal company or return them to
manufacturer.
2.5.8 Handling hazardous substances
Contact with condensate containing substances which endanger health and the environment can pose
a health hazard, causing irritation and/or damage to the eyes, skin and mucous membranes. In addition,
polluted condensate must be prevented from entering the sewerage system, waters or the ground.
For the safe handling of polluted condensate, observe the following:
• Use suitable personal protective equipment when handling condensate.
• Pick up and dispose of any leaking or spilled condensate in accordance with applicable regional laws and
requirements.
2.5.9 Use of spare parts, accessories or materials
Use of incorrect spare parts, accessories, materials, auxiliary and operating materials, may result in death or
serious injury. Malfunction, device failure or material damage may occur.
• Only use undamaged original parts, auxiliary and operating materials which are specied by the
manufacturer to complete all work.
• Only use the materials approved for the respective application and suitable tools in proper working order.
• Only use cleaned pipes that are free of dirt and corrosion.
• Only use electric components and materials that comply with regionally applicable specications and
regulations (standards, directives etc.) for electrical safety.
QWIK-PURE®Installation and operation manual
14 | 124

2.6 Warning notices
Warning notices warn against dangers when handling the product and accessories.
In order to prevent accidents, personal injury and damage to property as well as impairments during
operation, it is essential to adhere to the warning notices.
Structural set up:
SIGNAL WORD Type and source of danger!
Symbol
Possible consequences if the danger is ignored
• Measures to prevent the danger
Signal words:
DANGER Imminent hazard
Consequences of non-compliance: Death or serious personal injury
WARNING Imminent hazard
Consequences of non-compliance: Death or serious personal injury are possible
CAUTION
Potential hazard
Consequences of non-compliance: Personal injury or damage to property are
possible
NOTE Additional notes
Consequences of non-compliance: Damage to property, malfunction and device
failure are possible. No hazard to people or endangerment of safe operation.
Installation and operation manual QWIK-PURE®
15 | 124

3. Product information
3.1 Product overview
3.1.1 QWIK‑PURE®15
1
6
7
8
3
2
4
5
9
10
11
12
No. Description / explanation No. Description / explanation
[1] Pressure relief chamber [7] Locking device
[2] Flow regulation controller (FRC),
control unit [8] Collector 1 x 1 lter cartridge
[3] Measuring chamber [9] End cap
[4] Clean water tank [10] Filter cartridge
[5] Riser duct [11] Reference turbidity tube
[6] Foot [12] Fixing screw
QWIK-PURE®Installation and operation manual
16 | 124

3.1.2 QWIK‑PURE®30
1
6
7
8
3
2
11
4
5
9
12
10
No. Description / explanation No. Description / explanation
[1] Pressure relief chamber [7] Locking device
[2] Flow regulation controller (FRC),
control unit [8] Collector 1 x 2 lter cartridges
[3] Measuring chamber [9] End cap
[4] Clean water tank [10] Filter cartridge
[5] Riser duct [11] Reference turbidity tube
[6] Foot [12] Fixing screw
Installation and operation manual QWIK-PURE®
17 | 124

3.1.3 QWIK‑PURE®60
1
6
7
8
3
2
4
5
9
11
12
10
No. Description / explanation No. Description / explanation
[1] Pressure relief chamber [7] Locking device
[2] Flow regulation controller (FRC),
control unit [8] Collector 2 x 2 lter cartridges
[3] Measuring chamber [9] End cap
[4] Clean water tank [10] Filter cartridge
[5] Riser duct [11] Reference turbidity tube
[6] Foot [12] Fixing screw
QWIK-PURE®Installation and operation manual
18 | 124

3.1.4 QWIK‑PURE®90
1
6
7
8
3
2
4
5
13
14
9
11
12
10
No. Description / explanation No. Description / explanation
[1] Pressure relief chamber [8] Collector 2 x 2 lter cartridges
[2] Flow regulation controller (FRC),
control unit [9] End cap
[3] Measuring chamber [10] Filter cartridge
[4] Clean water tank [11] Reference turbidity tube
[5] Riser duct [12] Fixing screw
[6] Foot [13] Extension module
[7] Locking device (not visible) [14] Locking device
Installation and operation manual QWIK-PURE®
19 | 124

3.2 User interface
14
15
17
18
20
19
21
22
23
25
24
26
16
Display elements Controls
No. Description / explanation No. Description / explanation
[14] Status LED STATUS BAR [15] On-O button
[16] LED NUMBER OF FILTER CARTRIDGES [17] Enter button
[19] Status LED DATA TRANSFER [18] Service button
[22] Status LED
FILTER CARTRIDGE SELECTION [20] Start Menu button
[23] Status LED WLAN [21] Menu button
[24] Status LED PISTON
[25] Status LED SOLENOID VALVES
[26] FILTER CARTRIDGES status LED
QWIK-PURE®Installation and operation manual
20 | 124