Belfort ULTIMATE PB111 Operating instructions

DO NOT OPERATE MACHINE UNTIL YOU HAVE READ ALL SECTIONS OF THE INSTRUCTIONS
IMPROPER USE OF THE MACHINE WILL VOID THE WARRANTY
1. Never use the Booster Heat when solvent is in the machine.
2. Never attempt to heat solvent above 130 °F.
3. Always use a nonflammable solvent with a flash point of 140 °F or higher.
4. The recovery bucket should be emptied each time the holding tank is filled.
5. Always make sure the float travels freely up and down the rod after emptying the recovery bucket.
6. Always vacuum out the stainless steel tank and solution lines when switching from a solvent to a
water based detergent, and vice versa (see Operating Instructions).
7. Always use a drop cloth under the machine during operation.
8. Vacuum any unused solution out of the solution tank and empty the recovery bucket after each job.
9. Keep machine from rain and snow, extremes in temperatures, and store in a heated location.
Use the machine indoors. Do not use outdoors.
10. Do not run the pump dry.
11. Never operate a machine that is leaking or in need of a repair.
12. Always use a defoamer. The vacuum shut-off will not activate properly if foam is in the recovery
bucket. Water damage to the vacuum motor or other components will void the warranty.
If you have any questions before you operate the machine, call your supplier for instruction.
THE ULTIMATE®: PB111
EXTRACTOR
120V
INFORMATION
&
OPERATING
INSTRUCTIONS
12-2010
DO NOT SMOKE WHEN USING HYDROCARBON-BASED SOLVENTS
Even solvents with a flash point above 140
°
F can be ignited, especially as an aerosol
from the wand.
56041876

FORM NO. 56041876 - Page 2
IMPORTANT SAFETY INSTRUCTIONS
This machine is only suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offices other than normal residential housekeeping purposes.
When using any electrical appliance, basic precautions should always be followed, including the follow-
ing:
NOTE: Read all instructions before using this machine.
WARNING!
To reduce the risk of fire, electric shock, or injury:
•Do not leave the machine unattended when it is plugged in. Unplug the unit from the outlet
when not in use and before servicing.
•To avoid electric shock, do not expose to rain or snow. Store, and use, indoors.
•Do not allow to be used as a toy. Close attention is necessary when used near children.
•Use only as described in this manual. Use only the manufacturer’s recommended attachments.
•Never add water over 130º F/54º C to the solution tank.
•Do not use with damaged cord or plug. If the machine is not working as it should, has been
dropped, damaged, left outdoors or dropped into water, return it to a service center.
•Do not pull by the cord, use the cord as a handle, close a door on the cord, or pull the cord
around sharp edges or corners. Do not run the machine over the cord. Keep the cord away from
heated surfaces. To unplug, grasp the plug, not the cord.
•Do not handle the plug, the cord or the machine with wet hands.
•Extension cords must be 12/3 and no longer than 50 feet. Replace the cord or unplug immedi-
ately if the ground prong becomes damaged.
•Do not put any object into openings. Do not use with any opening blocked; keep free of dust,
lint, hair, and anything that may reduce air flow.
•Keep loose clothing, hair, fingers, and all parts of body away from openings and moving parts.
•Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes, or
any health endangering dusts. Do not use to pick up flammable or combustible liquids such as
gasoline or use in areas where they may be present.
•Turn off all controls before unplugging.
•Use extra care when cleaning on stairs.
•Connect to a properly grounded outlet only.
•Liquid ejected at the spray nozzle could be dangerous as a result of its temperature, pressure,or
chemical content.
•Use a respirator and gloves when using dry cleaning solvents. In addition, a fan or blower is
helpful to blow fumes away from the operator.
•Always work in a well ventilated area.
•Always work with the exhaust hose attached to the machine when using solvents.

INSPECTION:
Carefully unpack and inspect your #770 Ultimate for shipping damage. Each machine is tested and
inspected before shipping. Any shipping damage incurred is the responsibility of the carrier. You should
notify the carrier immediately if you notice damage to the box or to the machine or parts.
CLEANING SOLUTIONS:
The #770 Ultimate is capable of either wet or dry cleaning. Only liquid cleaners are recommended (no
powders). Solvents with a flash point of 140° F or higher are required for safety. Solvents are normally
used full strength. Water based cleaners are normally diluted. Follow label directions. The stainless
steel holding tank can be filled with up to 3 gal. of cleaning solution.
MAINTENANCE:
For optimum performance, flush the machine with clear water at the end of each working day. Once a
month, minimum, run a flushing compound through the machine to break up any mineral or chemical
build-up that may have formed. Clean the float rod each time the recovery bucket is emptied. Inspect
the filters regularly and clean as needed. The vacuum filter is located under the recovery bucket. The
solution filter is located at the bottom of the holding tank. The quick disconnects and castors can be
lubricated with a penetrating spray lubricant. Fine steel wool will keep the brass quick disconnects shin-
ning. An auto interior spray cleaner/protectant will work well to keep the body clean and bright.
Serial Number:___________________________
Model: Ultimate PBIII 120-B
Purchase Date: _________________
Write the name and phone number of your distributor:
_____________________________________
_____________________________________
(and be sure to register your purchase to activate your warranty)
SPECIFICATIONS:
Construction:
Vacuum:
Heat Exchanger:
Circuit Board:
Sensing Systems:
Solvent Sensing Probe:
Pump:
Electrical System:
Weight:
Dimensions:
Stainless steel and hexane copolymer for use with solvents and water
based detergents
80” water lift - 97 CFM
Stainless steel coil, instant heat transfer
Solid-state technology, long life monitoring system controls heating
operation (sensing within 1º F)
Solid state circuitry
Determines whether there is solvent or water-base cleaning in holding
tank. (Patented) Unique fail safe system
automatically prevents solvent from heating above 125º F regardless of
heat setting
Centrifugal type 40 psi carbon and ceramic seals and brass head, slide-
mount and compression fittings for quick removal and servicing
25 ft. 12/3 cord available in 120 & 240V 50/60 cycle
46 lbs.
23L x 22H x 10W
FORM NO. 56041876 - Page 3

FORM NO. 56041876 - Page 4
Set-Up
1 Make sure the recovery bucket is in place under the dome and in the correct position. The dome
must be flat or it won’t seal properly.
2 Fill the stainless steel holding tank with cleaning solution, to the desired level. Solution must be at
least 3” above the filter in the bottom of the tank. NOTE: Attach the exhaust hose when dry
cleaning.
3 Position the cleaning tool over the holding tank, and depress the trigger. Turn the pump on (center
switch). Allow the solution to spray for several seconds, to fill the lines.
4SOLVENT HEATING: turn on the Heater switch only. Make sure the Booster Heat switch is
turned completely off. Wait two minutes for the heater to reach operating temperature. Spray over
the holding tank again, for about 15 seconds, to preheat the solution line and the tool. NOTE: the
heat will shut off completely if the Booster Heat is turned on with solvent in the tank. Go to Step 5.
WATER HEATING: turn on the Heater switch, and position the Booster switch to the desired
temperature. Wait 2 minutes for the heater to reach operating temperature. Spray over the holding
tank for 15 seconds to preheat the solution line and the tool. Wait 30 seconds, then spray again for
15 seconds. Go to Step 5.
5 Turn on the Vacuum switch (first switch). All rocker switches should be turned on now. You are now
ready to begin cleaning.
6 When the recovery bucket is full, the vacuum will automatically shut off. Turn the vacuum switch
off. Remove the dome and lift the bucket out. Empty the bucket, and wipe off any spillage from
the outside of the bucket. Reinstall the recovery bucket and the dome.
7 Make sure the float in the bucket travels freely up and down the rod each time you empty the
recovery bucket.
TO SWITCH CHEMICAL BASE
8 When switching from a solvent-based product to a water-based detergent, or vice versa, use the
following procedure: turn off all the switches, except the vacuum switch. Leave the vacuum hose
in the dome, and disconnect the hoses from the tool. Place the open end of the vacuum hose into
the solution tank, and vacuum out any remaining solution. Place the hose over the filter in the tank
for 10 seconds.
9 Connect the end of the solution line to the black suction plug. Take the vacuum hose out of the
dome, and place the plug in its place. Let the vacuum run for 20 - 30 seconds to pull all the solution
out of the lines and the heater. NOTE: DO NOT LET THE PUMP RUN DRY.

SOLVENT HEATING:
WATER HEATING:
WATER ONLY
NO SOLVENT (E):
CAUTION:
Turn on the Heater Switch (D). The Booster Heat switch (E)
must be all the way off (turned counterclockwise until it ‘clicks’
off) or the machine will not heat at all.
Turn on the Heater Switch (D). Turn on the Booster Heat Switch
(E) to the desired temperature, 130 - 200
°
F.
NOTE: Booster Heat will not work unless the Heat switch is on.
This indicator light (B) illuminates when the Booster Heat switch
(E) is turned on. It is a reminder that the Booster Heat will only
work with water-based solutions.
USE A RAG TO DISCONNECT BRASS FITTINGS
AFTER USING THE BOOSTER HEAT. THE FITTINGS CAN
GET VERY HOT AND MAY CAUSE MINOR BURNS.
AUTO VAC SHUT-OFF:
SOLVENT
SENSING SYSTEM:
When the recovery bucket is full, the vacuum motor will auto-
matically shut off. The float in the bucket may not be raised by
foam. Defoamer must always be used to avoid water damage to
the vacuum motor.
This unique, patented system determines whether there is
solvent or water-based solution in the tank. If solvent is used,
the sensor will automatically prevent heating above 140
°
F. To
prevent accidental over-heating of solvent, the use of the Booster
heat switch - with solvent in the tank - will cause the entire heat
system to shut off.
A = VACUUM
B = WARNING INDICATOR
C = PUMP
D = HEAT
E = BOOSTER HEAT
55°C
100°C
50°C
+
ACD
BE
NO SOLVENT
WATER ONLY
WHEN LIT
FORM NO. 56041876 - Page 5

FORM NO. 56041876 - Page 6
6
1
2
3
4
5
20
21
22
21
21
23 47 46
21A
30
48
16
15
18 19
3233
36
35
37
33B 32A
31
34A 34B
34
39
38
42
44 40
41
32
33A
25
60
59
51
50
54
55
24
57
26 27B
27
28
27A
45
52
53
49
43
29
56
57
58
THE ULTIMATE
Model PBIII
2/22/2010
53A
8
917A
17
14
7
61
62

FORM NO. 56041876 - Page 7
1 FP368 Vacuum Dome, no Gasket
2 439 Gasket, for dome
3 420 Handle, recovery Bucket
4 FP147 Recovery Bucket, complete
5 421 Float Rod
6 FP184 Float Assembly
7 423-120-240 Hour Meter, with bezel
8 1335 Switch Plate (no switches or lights)
9 118A Warning Indicator
14 FP578 Switch, rocker, with cover
15 FP246 Tank, S/S solution, complete
16 425 Gasket for Stainless Steel Tank, 15-1/2”
17 122 Knob, potentiometer
17A FP200B Potentiometer with Cable
18 80 Filter, pump inlet, S/S, 50 mesh
19 FP143 Probe, solvent sensor
20 19 Screw, twist-lock
21 450 Twist-lock
21A 123 Switch, reed, vacuum float
22 424 Handle, lift, black
23 431 Vacuum Chamber
24 ULT-RED Body, red
25 928 Louver (includes screws)
26 45 Quick Disconnect, 1/4 m.p.t.
27 410 Guard, fan
27A 1496 Screws (Fan) 6/32” X 2”-1/4”
27B 16 Nut, nylon
28 412 Fan, cooling
29 459 Louver, 2-1/2” (includes screws)
30 426 Pump Cover, S/S
31 FP197A Pump Head w/fittings
32 107 Compression Nut, 1/4”
32A 106 Compression Nut, 5/16”
33 FP151 Tubing, pump to tank with fittings (1/4” I.D.)
33A FP149 Tubing, pump to heater with fittings (1/4” I.D.)
33B FP150 Tubing, pump to tank with fittings (5/16” I.D.)
34 104 Elbow, 1/8” X 5/16”, hose, f.p.t.
34A 100 Elbow, 1/8” X 1/4”, hose, m.p.t.
34B 104 Elbow, 1/8” X 5/16”, hose , f.p.t.
35 FP148 Pump, complete (120V)
36 435B Slide Bracket, male
37 435 Slide Bracket, female
38 156 Hose Clamp, 2-1/4”
39 FP163 Exhaust Hose, 2” X 13.5”, rubber
40 408 Vacuum Motor, 2-Stage
41 FP137 Castor Plate, complete
42 8 Nut, 1/4-20
ULTIMATE PB111
PARTS LIST
ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION
43 413 Circuit Board, heat control
44 429 Heat Sink Plate
45 86 Grommet
46 440 Flange, exhaust
47 FP487 Filter, exhaust, 4”
48 419 Gasket, vacuum motor
49 447 Circuit Board, solvent sensor
50 409A Relay, vacuum
51 138 Bolt, Hex, 1/4” X 1-1/4”
52 FP138 Heat Exchanger, complete
53 455 Heat Exchanger Mount
53A 76A Hose Clamp, 2 3/4”
54 101 Coupling, 1/8 m.p.t.
55 103 Elbow, 1/8 m.p.t.
56 105 Nipple, reducer 1/4” X 1/8 p.t.
57 115 Washer, fiber
58 116A Washer, fiber
59 418 Castor
60 29 Screw, 1/4-20 x 1/2”
61 184 Cord Retainer
62 495A Power Cord, 25’, yellow
12-2010
MISELLANEOUS PARTS/KITS
FP144 Syphon plug
FP156 Exhaust hose, 10 ft
FP247 Heat repair kit

NOTES:
THE ULTIMATE®: PB111
EXTRACTOR
120V
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