Belleco JT3-TW Installation guide

Foodservice Equipment Specialists
P.O. Box 880 Saco, ME. / U.S.A. 04072
877-854-8006 * FAX [phone]
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT3TW
FOR SERVICE ASSISTANCE
U.S. AND CANADA CALL: 1-877-854-8006
24 HOURS/DAY 7 DAYS/WEEK
TABLE OF CONTENTS
UNCRATNG AND INSPECTION PAGE 1
ASSEMBLY AND INSTALLATION PAGE 1
ELECTRICAL INSTALLATION PAGE 1
POWER SAVER FEATURE PAGE 2
TOASTING PROCEDURE PAGE 2
CLEANING (DAILY & WEEKLY) PAGE 3
HIGH TEMPERATURE LIMIT PAGE 3
GENERAL MAINTENANCE PAGE 4
TROUBLESHOOTING GUIDE PAGE 5
HEATER TUBE GUIDE PAGE 6
SPARE PARTS LISTINGS PAGE 6
5-20-05 RJB

Page 1
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT3TW
UNCRATING AND INSPECTION
Unpack the unit and components from the shipping container. Remove all visible packing
materials including those that may be inside the toasting chamber. If damage is discovered, file a
claim immediately with the carrier that handled the shipment.
ASSEMBLY AND INSTALLATION
The toasters are shipped fully assembled and ready to plug into a matching outlet specified for its
specific voltage and amperage rating. Removal or replacement of the power cord and plug will
VOID the warranty. For assistance, contact the Belleco, Inc. Service Group at 1-877-854-8006.
Please refer to the appropriate schematic at the rear of this manual for plug configurations.
Consult with a licensed electrician prior to installation. "Do not operate the toaster without the
crumb tray properly installed as this may cause overheating and loss of productivity.
CAUTION – During installation: Do not place on surfaces or near walls, partitions or
kitchen furniture and the like – unless they are made of non-combustible material or clad with
non-combustible heat-insulating material, and pay attention to fire prevention regulations.
CAUTION – To reduce the risk of fire, the appliance is to be installed in non-
combustible surroundings only, with no combustible material within 18 inches of the sides, front,
or rear of the appliance or within 40 inches above the appliance. "Bread may burn. Therefore
toasters must not be used near or below curtains and other combustible materials. They must be
watched."
"Le pain peut bruler, aussi les grille-pain ne doivent-ils pas etre utilizes a proximite ou sous des
rideaux ou autres materiaux combustibles. Ils doivent etre suveilles."
ELECTRICAL INSTALLATION
WARNING – Disconnect the toaster from its power source before installing or removing
any parts.
WARNING – Check with your local power company or licensed electrician before
installation to determine the actual voltage at the outlet. For a toaster rated 208 volts, never plug
it into 240 volts as serious overheating and damage could occur. For a toaster rated 240 volts,
never plug it into 208 volts as the lower voltage will greatly reduce the productivity of the unit.
WARNING – NEVER operate any piece of equipment without proper GROUND
connection. Improper grounding may result in serious personal injury or could be fatal!

PAGE 2
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT3TW
POWER SAVER FEATURE
All toasters come equipped with a Rotary Power Saver Switch. To operate, turn clockwise or
counterclockwise to place the toaster in the following modes:
FULL POWER – In this position, the toaster is at full heat and ready for toasting.
OFF – There are two OFF positions provided so that a single rotation in either direction will turn
the toaster OFF.
STANDBY – When in STANDBY, overall electrical consumption is reduced by 75%. There is
just enough heat to warm the inside toasting chamber walls and reflectors. When switched to the
FULL POWER position, a minimal amount of time is required to reach toasting temperatures.
TOASTING PROCEDURE
A. BREAD TOASTING
Toasters with a 3” high slot opening (JT2-H and JT3-H) are equipped with a heat shield designed
to reduce heat loss through the front. The shield should be adjusted so that the highest bread
product being toasted fits under it. Excess height will allow heat loss through the front and may
reduce capacity.
• Turn the Power Saver knob to the “Full Power” position.
• Set the Conveyor Speed Control knob to 50.
• Set each Variable Heat Control (Top and Bottom) to HI (10).
• Allow 10 – 15 minutes to heat from cold.
• Place a sample of the desired product on the Conveyor Belt to test the settings.
• If toasting is too light, turn the Speed Control counterclockwise to a slower speed.
• If toasting is too dark, turn the Speed Control clockwise to a faster speed.
(NOTE: Some products may require adjustment of the Top and Bottom Variable Heat Controls
in order to achieve the desired results. This occurs mostly in Bun Toasting when only one
surface requires deep toasting)
Buns, Bagels and English Muffins may be tested the same as above but with either Variable Heat
Control reduced. It is recommended by Belleco, Inc. that such one sided toasting be done cut-
side up to prevent lines on the toasted surface.

PAGE 3
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT3TW
CLEANING PROCEDURE
Preventive Maintenance programs on your toaster will provide many years of production at full
capacity. Lack of Preventive Maintenance can shorten the life cycle of the toaster and/or result in
reduced capacities. The following cleaning guidelines should be performed as shown:
WARNING – ALWAYS DISCONNECT YOUR TOASTER FROM POWER PRIOR
TO CLEANING OR MAINTENANCE
WARNING – NEVER SPRAY YOUR TOASTER WITH WATER. NEVER
SUBMERGE INTO WATER.
Daily – 1) Clean the air intake area under the toaster with a slightly dampened cloth.
2) Wipe the conveyor surface and exterior surfaces.
3) Remove and wash the Crumb Tray and then replace the Crumb Tray.
Weekly - 1) Clean the air intake area under the toaster with a slightly dampened cloth.
2) Plug the toaster in but turn both Variable Heat Controls to the OFF position.
3) Turn the Conveyor Speed Control to fastest setting (100).
a. For lightly soiled conveyors belts, wipe with a damp cloth.
b. For heavily soiled conveyor belts, wipe with a light abrasive pad.
NEVER OPERATE YOUR TOASTER WITHOUT THE CRUMB TRAY IN PLACE
AS THIS MAY CAUSE OVERHEATING IN AND AROUND THE CONTROLS AND
MOTORS.
HIGH TEMPERATURE LIMIT
JT2 and JT3 Toasters are equipped with a special feature that prevents overheating. This feature
is re-settable by pushing the button located at the back of the control housing (opposite panel
from the front controls). Reach under the toaster and slide your hand to the rear of the bottom
panel and then up to the back of the housing. Feel around to the center of that back panel and you
will find the reset button. Push it and re-test your toaster.

PAGE 4
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT3TW
GENERAL MAINTENANCE
1. REPLACING HEATER TUBES (Tip – replace only one tube at a time to prevent
confusion when re-wiring)
a. DISCONNECT TOASTER FROM POWER SOURCE.
b. Remove both side panels.
c. Disconnect heater tube wires from the terminal blocks.
d. Lift the heater tube retainer by loosening the screw and sliding the retainer up so
that the holes line up.
e. Gently pull the tube to be replaced out of the toaster.
f. Gently slide the replacement tube into the toaster.
g. Slide the retainer back down and tighten the screw.
2. REPLACING FAN MOTOR (Tip – make note of which side the label on the fan motor is
prior to removal)
a. DISCONNECT TOASTER FROM POWER SOURCE.
b. Remove the bottom cover.
c. Unplug the fan motor power supply cord.
d. Remove the (4) screws (and grill) that hold the fan motor in place.
e. Put the replacement fan motor and grill in place. Using the same (4) screws secure
in place in the same manner as removed.
f. Reconnect the fan motor power cord.
g. Replace panels and test under power.
3. REPLACING BELT DRIVE MOTOR (NOTE: 208 volt and 240 volt motors have three
wires, ONLY USE TWO. For 208 volts, use the white and blue wires. For 240 volts, use
the black and blue wires. Use a high temperature electrical tape to cap the unused wire to
prevent short circuit)
a. DISCONNECT TOASTER FROM POWER SOURCE.
b. Remove side and bottom panels.
c. Remove the drive sprocket and chain from the drive motor shaft. (Tip – Loosen
the drive motor mounting screws and slide the motor to loosen the chain)
d. Trace and remove the two drive motor wires from the terminal block. (Tip – make
note of the color of the wires and only use the same colors on the new motor)
e. Remove the drive motor mounting screws and slide the motor out of the toaster.
f. Put the new drive motor in place and loosely replace the mounting screws.
g. Replace the drive sprocket and chain. (Tip - measure the distance from the inside
of each sprocket to the inside toaster wall for perfect alignment)
h. Slide the drive motor so the chain has between 1/8” and 1/4” play, and then
tighten the four mounting screws.
i. Replace panels and test under power.

PAGE 5
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT3TW
TROUBLESHOOTING GUIDE
1) UNIT WILL NOT HEAT, CONVEYOR BELT WILL NOT MOVE.
a. Check to make sure the toaster is PLUGGED IN.
b. Check the control settings and make sure the Power Saver is in the FULL
POWER position and that each control is turned on as well.
2) UNIT WILL NOT HEAT, CONVEYOR MOVES FREELY.
a. Push the HIGH TEMPERATURE LIMIT reset button as described on Page 3.
b. After pushing the reset button, clean the air intake area to prevent further
occurrences.
c. Make sure that the Crumb Tray is in place. Operating the toaster without the
Crumb Tray in place may cause overheating in and around the control
housing.
3) EITHER TOP OR BOTTOM HEATER TUBES DO NOT HEAT.
a. Call the Belleco, Inc. service group at 1-877-854-8006 as one or more Heater
Tubes may need replacing.
4) TESTING FOR AND CLEARING MECHANICAL BINDING
a. Remove side and bottom panels.
b. Remove the drive sprocket and chain from the drive motor shaft. (Tip – Loosen
the drive motor mounting screws and slide the motor to loosen the chain)
c. Slowly rotate the conveyor belt by hand to see where the binding is taking place.
Once it is discovered, clear the jam and re-assemble the toaster.
d. Test under power. If the conveyor belt will not operate, call the Belleco, Inc.
service group at 1-877-854-8006 as either the Drive Motor and/or Speed Control
may need replacing.

PAGE 6
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT3TW
"If the power cord is damaged, it must be replaced by a special cord or assembly available
from the manufacturer or its service agent"
HEATER TUBE GUIDE
Model # Voltage Part# Wattage Qty.
JT3-TW 208V 204000 700W 4
JT3-TW 220V 204003 700W 4
JT3-TW 240V 204100 700W 4
JT2, JT2-H SPARE PARTS LISTS
DESCRIPTION QTY PART# DESCRIPTION QTY PART#
Drive Motor 208/240V 1 401201 Load-Up Rack 1 400381
Drive Sprocket 1 401201 Conveyor Belt 1 201701
Driven Sprocket 1 401302 Drive Shaft 1 401340
Drive Chain 1 401367 Idler Shaft 1 401349
Fan Motor 208/240V 1 401211 Knob, Speed Control 1 201800
Fan Motor Cord 1 401060 Grill, Air Intake 1 401220
Fan Switch 1 401107 Speed Control, 208-240V 1 200901
Knob, Heat Control 1 201801 Toast Chute 1 300012
Heat Cont 208/240V 2 401102 Knob, Power Saver 1 201801
Idler Bushing 1 401352 Power Saver Switch 1 401103
Bushing, Rear 2 401351 Heat Limit Switch 1 401100
Power Cord 208/240V 1 401050 Front Tension Spring 2 400260
Crumb Tray 1 201007 Legs 4 400300