Belleco JT-4 Installation guide

Foodservice Equipment Specialists
P.O. Box 880 Saco, ME. / U.S. . 04072
877-854-8006 * F X [phone]
OPERATIONS AND MAINTENANCE PROCEDURES
JT-4, JT4-HC, JT5, JT5HC Belleco “Triple Play Toaster
FOR SERVICE ASSISTANCE
U.S. AND CANADA CALL: 1-877-854-8006
24 HOURS/DAY 7 DAYS/WEEK
TABLE OF CONTENTS
UNCR TNG ND INSPECTION P GE 1
SSEMBLY ND INST LL TION P GE 1
ELECTRIC L INST LL TION P GE 1
POWER S VER FE TURE P GE 2
TO STING PROCEDURE P GE 2
CLE NING (D ILY & WEEKLY) P GE 3
HIGH TEMPER TURE LIMIT P GE 3
GENER L M INTEN NCE P GE 4
TROUBLESHOOTING GUIDE P GE 5
SP RE P RTS LISTINGS P GE 6
HE TER TUBE GUIDE P GE 6
W RR NTY POLICY P GE 7
OM-004
6-14-10 RJB (rev. b 10/29/12 mjc)

Page 1
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT-4 – JT4-HC Belleco “Triple Play Toaster
UNCRATING AND INSPECTION
Unpack the unit and components from the shipping container. Remove all visible packing
materials including those that may be inside the toasting chamber. If damage is discovered, file a
claim immediately with the carrier that handled the shipment.
ASSEMBLY AND INSTALLATION
The toasters are shipped fully assembled and ready to plug into a matching outlet specified for its
specific voltage and amperage rating. Removal or replacement of the power cord and plug will
VOID the warranty. For assistance, contact the Belleco, Inc. Service Group at 1-877-854-8006.
Please refer to the appropriate schematic at the rear of this manual for plug configurations.
Consult with a licensed electrician prior to installation. "Do not operate the toaster without the
crumb trays properly installed as this may cause overheating and loss of productivity.
C UTION – During installation: Do not place on surfaces or near walls, partitions or
kitchen furniture and the like – unless they are made of non-combustible material or clad with
non-combustible heat-insulating material, and pay attention to fire prevention regulations.
C UTION – To reduce the risk of fire, the appliance is to be installed in non-
combustible surroundings only, with no combustible material within 18 inches of the sides, front,
or rear of the appliance or within 40 inches above the appliance. "Bread may burn. Therefore
toasters must not be used near or below curtains and other combustible materials. They must be
watched."
"Le pain peut bruler, aussi les grille-pain ne doivent-ils pas etre utilizes a proximite ou sous des
rideaux ou autres materiaux combustibles. Ils doivent etre suveilles."
ELECTRICAL INSTALLATION
W RNING – Disconnect the toaster from its power source before installing or removing
any parts.
W RNING – Check with your local power company or licensed electrician before
installation to determine the actual voltage at the outlet. For a toaster rated 208 volts, never plug
it into 240 volts as serious overheating and damage could occur. For a toaster rated 240 volts,
never plug it into 208 volts as the lower voltage will greatly reduce the productivity of the unit.
W RNING – NEVER operate any piece of equipment without proper GROUND
connection. Improper grounding may result in serious personal injury or could be fatal!

P GE 2
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT-4 – JT4-HC Belleco “Triple Play Toaster
POWER SAVER FEATURE
Both toaster chambers come equipped with a separate Rotary Power Saver Switch. To operate,
turn clockwise or counterclockwise to place the toaster in the following modes:
FULL POWER – In this position, the toaster is at full heat and ready for toasting.
OFF – There are two OFF positions provided so that a single rotation in either direction will turn
the toaster OFF.
STANDBY – When in ST NDBY, overall electrical consumption is reduced by 75% per
toasting chamber. There is just enough heat to warm the inside toasting chamber walls and
reflectors. When switched to the FULL POWER position, a minimal amount of time is required
to reach toasting temperatures.
TOASTING PROCEDURE (repeat these procedures on each chamber separately)
. BRE D TO STING
Note that the clearances are different in each chamber (top is 3” high slot opening and is
equipped with a heat shield designed to reduce heat loss through the front). The shield should be
adjusted so that the highest bread product being toasted fits under it. Excess height will allow
heat loss through the front and may reduce capacity.
• Turn the Power Saver knob to the “Full Power” position.
• Set the Conveyor Speed Control knob to 50.
• Set each Variable Heat Control (Top and Bottom) to HI (10).
• llow 10 – 15 minutes to heat from cold.
• Place a sample of the desired product on the Conveyor Belt to test the settings.
• If toasting is too light, turn the Speed Control counterclockwise to a slower speed.
• If toasting is too dark, turn the Speed Control clockwise to a faster speed.
(NOTE: Some products may require adjustment of the Top and Bottom Variable Heat Controls
in order to achieve the desired results. This occurs mostly in Bun Toasting when only one
surface requires deep toasting)
Buns, Bagels and English Muffins may be tested the same as above but with either Variable Heat
Control reduced. It is recommended by Belleco, Inc. that such one sided toasting be done cut-
side up to prevent lines on the toasted surface.

P GE 3
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT-4 – JT4-HC Belleco “Triple Play Toaster
CLEANING PROCEDURE
Preventive Maintenance programs on your toaster will provide many years of production at full
capacity. Lack of Preventive Maintenance can shorten the life cycle of the toaster and/or result in
reduced capacities. The following cleaning guidelines should be performed as shown:
W RNING – LW YS DISCONNECT YOUR TO STER FROM POWER PRIOR
TO CLE NING OR M INTEN NCE
W RNING – NEVER SPR Y YOUR TO STER WITH W TER. NEVER
SUBMERGE INTO W TER.
Daily – 1) Clean the air intake area under the toaster with a slightly dampened cloth.
2) Wipe the conveyor surfaces and exterior surfaces.
3) Remove and wash the Crumb Tray and then replace the Crumb Tray.
Weekly - 1) Clean the air intake area under the toaster with a slightly dampened cloth.
2) Plug the toaster in but turn both Variable Heat Controls to the OFF position.
3) Turn the Conveyor Speed Control to fastest setting (100).
a. For lightly soiled conveyor belts, wipe with a damp cloth.
b. For heavily soiled conveyor belts, wipe with a light abrasive pad.
NEVER OPER TE YOUR TO STER WITHOUT THE CRUMB TR YS IN PL CE
S THIS M Y C USE OVERHE TING IN ND ROUND THE CONTROLS ND
MOTORS.
HIGH TEMPERATURE LIMIT
Your JT4 Toaster is equipped with a special feature that prevents overheating. This feature is re-
settable by pushing the button located at the back of the control housing (rear of the control box
housing the cooling fan found under the lower toasting chamber). Reach under the toaster and
place your hand on the cooling fan palm side up; slide your hand to the rear of the bottom panel
and then up to the back of the housing. Feel around to the center of that back panel and you will
find the reset button. Push it and re-test your toaster.

P GE 4
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT-4 – JT4-HC Belleco “Triple Play Toaster
GENERAL MAINTENANCE
1. REPL CING HE TER TUBES (Tip – replace only one tube at a time to prevent
confusion when re-wiring)
a. DISCONNECT TO STER FROM POWER SOURCE.
b. Remove both side panels.
c. Disconnect heater tube wires from the terminal blocks by pressing on the tab +.
d. Lift the heater tube retainer by loosening the screw and sliding the retainer up so
that the holes line up.
e. Gently pull the tube to be replaced out of the toaster.
f. Gently slide the replacement tube into the toaster. (HINT: use a straw or two
inserted together to guide the wire through to the other side)
g. Slide the retainer back down and tighten the screw.
2. REPL CING F N MOTOR (Tip – make note of which side the label on the fan motor is
prior to removal)
a. DISCONNECT TO STER FROM POWER SOURCE.
b. Remove the bottom cover.
c. Unplug the fan motor power supply cord.
d. Remove the (4) screws (and grill) that hold the fan motor in place.
e. Put the replacement fan motor and grill in place. Using the same (4) screws secure
in place in the same manner as removed.
f. Reconnect the fan motor power cord.
g. Replace panels and test under power.
3. REPL CING BELT DRIVE MOTOR (NOTE: 208 volt and 240 volt motors have three
wires, ONLY USE TWO. For 208 volts, use the white and black wires. For 240 volts, use
the black and blue wires. Use a high temperature electrical tape to cap the unused wire to
prevent short circuit)
a. DISCONNECT TO STER FROM POWER SOURCE.
b. Remove side and bottom panels.
c. Remove the drive sprocket and chain from the drive motor shaft. (Tip – Loosen
the drive motor mounting screws and slide the motor to loosen the chain)
d. Trace and remove the two drive motor wires from the terminal block. (Tip – make
note of the color of the wires and only use the same colors on the new motor)
e. Remove the drive motor mounting screws and slide the motor out of the toaster.
f. Put the new drive motor in place and loosely replace the mounting screws.
g. Replace the drive sprocket and chain. (Tip - measure the distance from the inside
of each sprocket to the inside toaster wall for perfect alignment)
h. Slide the drive motor so the chain has between 1/8” and 1/4” play, and then
tighten the four mounting screws.
i. Replace panels and test under power.

P GE 5
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT-4 – JT4-HC Belleco “Triple Play Toaster
TROUBLESHOOTING GUIDE
1) UNIT WILL NOT HEAT, CONVEYOR BELT WILL NOT MOVE.
a. Check to make sure the toaster is PLUGGED IN.
b. Check the control settings and make sure the Power Saver is in the FULL
POWER position and that each control is turned on as well.
c. Push the HIGH TEMPER TURE LIMIT reset button as described on Page 3.
d. Make sure that the Crumb Tray is in place. Operating the toaster without the
Crumb Trays in place may cause overheating in and around the control
housing.
2) UNIT WILL NOT HEAT, CONVEYOR MOVES FREELY.
a. Push the HIGH TEMPER TURE LIMIT reset button as described on Page 3.
b. fter pushing the reset button, clean the air intake area to prevent further
occurrences.
c. Make sure that the Crumb Tray is in place. Operating the toaster without the
Crumb Trays in place may cause overheating in and around the control
housing.
d. If the conveyor belt can be moved by hand, remove the side panel and check for
proper sprocket and chain installation.
3) EITHER TOP OR BOTTOM HEATER TUBES DO NOT HEAT.
a. Call the Belleco, Inc. service group at 1-877-854-8006 as one or more Heater
Tubes may need replacing. Each bank of tubes are wired in series, if one tube is
out no tubes in that bank will function.
4) TESTING FOR AND CLEARING MECHANICAL BINDING
a. Remove side and bottom panels.
b. Remove the drive sprocket and chain from the drive motor shaft. (Tip – Loosen
the drive motor mounting screws and slide the motor to loosen the chain)
c. Slowly rotate the conveyor belt by hand to see where the binding is taking place.
Once it is discovered, clear the jam and re-assemble the toaster.
d. Test under power. If the conveyor belt will not operate, call the Belleco, Inc.
service group at 1-877-854-8006 as either the Drive Motor and/or Speed Control
may need replacing.
"If the power cord is damaged, it must be replaced by a special cord or assembly available
from the manufacturer or its service agent"

P GE 6
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT-4 – JT4-HC Belleco “Triple Play Toaster
JT4 SPARE PARTS LISTS
DESCRIPTION QTY P RT# DESCRIPTION QTY P RT#
Drive Motor (Top) 1 401201 Drive Chain (Top) 1 401386
Drive Motor (Bottom) 1 401203 Drive Chain (Bottom) 1 401387
Sprockets 4 401300 Drive Shaft 2 401342
Fan Cord 1 401060 Driven Shaft 2 401343
Fan Motor 1 401211 Knob, Speed Control 2 401187
Speed Control 2 200901 Knob, Heat Control 4 401186
Variable Heat Control 4 401102 Knob, Power Saver 2 401186
Power Saver Switch 2 401103 Bushing, Rear 4 401351
Heat Limit Switch 1 401100 Bushing, Front 4 401350
Power Cord 1 401051 Front Tension Spring 4 400260
Crumb Tray 2 201008 Legs 4 400300
Grill, ir Intake 1 401220 Toast Chute 1 300013
Fan Switch 1 401107 Conveyor Belt 2 201701
JT5 SPARE PARTS LISTS
DESCRIPTION QTY P RT# DESCRIPTION QTY P RT#
Drive Motor (Top) 1 401201 Drive Chain (Top) 1 401386
Drive Motor (Bottom) 1 401203 Drive Chain (Bottom) 1 401387
Sprockets 4 401300 Drive Shaft 2 401340
Fan Cord 1 401060 Driven Shaft 2 401344
Fan Motor 1 401211 Knob, Speed Control 2 401187
Speed Control 2 200901 Knob, Heat Control 4 401186
Variable Heat Control 4 401102 Knob, Power Saver 2 401186
Power Saver Switch 2 401103 Bushing, Rear 4 401351
Heat Limit Switch 1 401100 Bushing, Front 4 401350
Power Cord 1 401051 Front Tension Spring 4 400260
Crumb Tray 2 100202 Legs 4 400300
Grill, ir Intake 1 401220 Toast Chute 1 300012
Fan Switch 1 401107 Conveyor Belt, 82” 2 200221
Mode Switch (BH Model) 1 401116
HEATER TUBE GUIDE
Model # Voltage Part# Wattage Qty.
JT4 208V 204033 400W 12
JT4 240V 204034 400W 12
JT5(BH) 208V 204231 425W 6
JT5(BH) 208V 204230 800W 6
JT5(BH) 240V 204234 450W 6
JT5(BH) 240V 204235 800W 6
JT4(HC) DENNY’S 208V 204033 400W 6 (UPPER DECK)
JT4(HC) DENNY’S 208V 204108 800W 3 (LOWER DECK)

THIS P GE INTENTION LLY
LEFT BL NK FOR NOTES

P GE 7
Foodservice Equipment Specialist
P.O. Box 880 Saco, ME. / U.S. . 04072
877-854-8006 * F X [phone]
ORIGINAL EQUIPMENT WARRANTY
BELLECO, Inc. warrants to the original purchaser, that it’s electrically heated cooking equipment shall be free
from defects in material and workmanship, subject to the following conditions;
1. BELLECO, Inc.’s obligation under this warranty shall be expressly limited to replacing or repairing without
charge, any component of the electrically-heated cooking equipment which, in the sole opinion of BELLECO,
Inc. is deemed to be defective. This warranty shall be effective for a period of twenty-four (24) months for
parts (excluding heater tubes) and twelve (12) months for labor and heater tubes commencing from the
date the equipment is INST LLED BY THE ORIGIN L PURCH SER, WHO SH LL PROVIDE COPY
OF THE S LES INVOICE OR OTHER PROOF OF PURCH SE IF THE W RR NTY PERIOD IS IN
QUESTION.
2. BELLECO, Inc. agrees to pay any recognized kitchen equipment service agency within the 48 Continental
United States and Canada for any F CTORY- UTHORIZED labor required to repair or replace (does not
include general maintenance, cleaning or resetting the thermal overload), at the sole option of BELLECO, Inc.,
any part of the electrically heated cooking equipment which proves to be defective in either material or
workmanship provided, however, that the repairs or replacement have been duly authorized by
BELLECO, Inc. before the work is performed. This warranty includes travel time not to exceed one (1)
hour and mileage not to exceed fifty (50) miles (80 km). Excluded from the travel and mileage coverage is
the JW and JT1 series.
3. This warranty does not apply to repairs or replacement of any component(s) of your unit, which have been
damaged or abused due to accident, alterations, unauthorized repairs, misuse or improper maintenance.
Belleco will NOT assume ANY responsibility for loss revenue.
4. INSTALLATION TO IMPROPER VOLTAGE WILL VOID ANY AND ALL IMPLIED
WARRANTIES.
5. This warranty is expressly in lieu of all warranties and representations expressed or implied, INCLUDING THE
IMPLIED W RR NTIES OF MERCH NT BILITY ND FITNESS FOR P RTICUL R PURPOSE,
and all other obligations or liabilities on the part of BELLECO, Inc.
6. This warranty becomes effective upon e mail registration sent to [e-mail]
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Thank you for your purchase of Belleco, Inc. food service equipment. It shall remain our primary goal to ensure
your satisfaction. To assist us in our efforts to maintain accurate records, please complete the attachment and return
it to our Corporate Headquarters via e-mail (see #6 above) or US Mail. Be sure to include the following details:
Owners Name: Model Number:
ddress: Serial Number:
Date Purchased:
Business Name: Dealer Name:
Phone Number: Comments: