Bellfires Box Gas 80 MF Operating instructions

P
Preparation manual
Box Gas 80 MF
Serial number:
Production date:

©
© Barbas Bellfires BV
This document or parts thereof may not be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, electronic, mechanical, photocopying, recording, nor otherwise,
without the prior written permission of Barbas Bellfires BV. This document could contain technical
inaccuracies or typographical errors. Barbas Bellfires BV reserves the right to revise this document
from time to time in the contents thereof.
Contact information
Barbas Bellfires BV
Hallenstraat 17, 5531 AB Bladel, The Netherlands
Phone: [phone]
E-mail: [email protected]
Introduction
2
Box Gas 80

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Contents
1 About this document................................................................................ 4
1.1 How to work with this document.................................................................................................. 4
1.2 Warnings and cautions used in this document............................................................................ 4
1.3 Related documentation................................................................................................................4
2 Overview of the concentric flue system................................................... 5
3 Safety.......................................................................................................6
3.1 Safety instructions for installation................................................................................................ 6
4 Requirements...........................................................................................7
4.1 Requirements on the location...................................................................................................... 7
4.2 Other requirements......................................................................................................................7
4.3 Requirements on the outlet..........................................................................................................7
4.3.1 Requirements on the roof outlet........................................................................................7
4.3.2 Requirements on the wall outlet........................................................................................7
4.4 Requirements on the concentric flue system...............................................................................8
4.4.1 Possibilities for a concentric flue system with a roof outlet............................................. 10
4.4.2 Possibilities for a concentric flue system with a wall outlet............................................. 16
5 Technical specification...........................................................................17
5.1 Dimensions Box Gas 80............................................................................................................ 17
5.2 Dimensions Box Gas 80 with Storage module ..........................................................................18
5.3 Dimensions of the restriction plate.............................................................................................18
6 Available components for the concentric flue system............................ 19
6.1 Appliance part list.......................................................................................................................19
6.2 Bellfires - Muelink & Grol system Ø100 - Ø150......................................................................... 20
6.3 Poujoulat - DUOGAS system Ø100 - Ø150...............................................................................24
6.4 Ontop - Metaloterm US system Ø100 - Ø150............................................................................27
6.5 Jeremias/STB - H-Twin system Ø100 - Ø150............................................................................31
6.6 Jeremias - TWIN-GAS system Ø100 - Ø150.............................................................................35
Contents
Box Gas 80
3

1
1About this document
This document shows the necessary information to do these tasks on the Box Gas 80
MF:
• Preparation for installation
This document refers to the Box Gas 80 MF as 'the appliance'. This document is an
essential part of your appliance. Read it carefully before you do work on the appliance.
Keep it in a safe place.
The original instructions of the document are in English. All other language versions of
the document are translations of the original instructions. It is not always possible to
provide a detailed illustration of every single item of the equipment. The illustrations in
this document show a typical setup. The illustrations are for instructional use only.
1.1 How to work with this document
1. Make yourself familiar with the structure and content of the document.
2. Read the safety chapter in detail.
3. Make sure that you understand all the instructions.
4. Do the procedures completely and in the given sequence.
1.2 Warnings and cautions used in this document
Warning
If you do not obey these instructions, there is a risk that can cause personal injury or
death.
Caution
If you do not obey these instructions, there is a risk of damage to the equipment or to
property.
Note
A note shows more information.
Symbol Description
Visual sign that there is a hazard
Visual sign that there is a notice
1.3 Related documentation
• Preparation manual
• Installation and maintenance manual
• User manual
About this document
4
Box Gas 80

2
2Overview of the concentric flue system
The concentric flue system provides the appliance with combustion air and removes the
flue gases from the appliance. The concentric flue system is made of these items:
Item Description
Concentric flue The concentric flue is a pipe with an inner pipe. The in-
ner pipe is used as flue gas channel and the space be-
tween the inner pipe and the outer pipe is used as
combustion air channel
Flue gas channel The flue gases from the appliance flow through the
channel to the outlet by a natural draft
Combustion air channel Supplies the appliance with fresh air from the outlet
through the channel
Outlet/terminal Entry for the combustion air channel and exit for the
flue gas channel
Overview of the concentric flue system
Box Gas 80
5

3
3Safety
3.1 Safety instructions for installation
Caution:
• The appliance must be installed as a 'room sealed system' appliance by a
certified and registered gas installation engineer in accordance with the
supplied installation instructions, and nationally and locally applicable
regulations.
• If you have any questions regarding the installation, consult your local gas
company.
• Only use items in the installation that are specified in this manual and the
related documents.
• Only use the following brands for the installation of the concentric flue
system:
Manufacturer system
Bellfires Muelink & Grol system
Poujoulat DUOGAS system
Ontop Metaloterm US system
Jeremias/STB (STB = Schoorsteen
Techniek Brummen NL)
H-Twin system
Jeremias TWIN-GAS system
• Do not use a combination of parts from different brands for the installation
of the concentric flue system.
• Before beginning the installation, check that the details on the rating plate
correspond to the gas type and supply pressure to which the appliance will
be connected.
Safety
6
Box Gas 80

4
4Requirements
4.1 Requirements on the location
• The floor must be sufficiently strong and stable, because of the weight of the
appliance.
• Make sure that you keep the minimum safety distances of the appliance to flammable
and nonflammable materials. Refer to the installation and maintenance manual.
• Situate the appliance in such a way that the concentric flue outlet connection is
precisely in line with the concentric flue pipe to the ceiling or wall.
• If the fire burns in the appliance, make sure that the wall temperatures, and floor
temperatures below and in front of the appliance, cannot be higher than 85 °C .
• Make sure that the room where the appliance is installed is properly ventilated.
4.2 Other requirements
• The gas supply connection is located at the rear of the appliance for an easy
connection to all directions.
• Only use gas piping of at least 1/2" and a shut-off valve to connect the gas supply to
the gas connection of the appliance.
• Make sure that there is a wall socket with earth connection nearby the appliance. The
socket must be accessible at all times. The powercable (+ 0.5 m) is coming from the
rear of the appliance.
• If the wall of floor is made of flammable material, take correct safety measures. Refer
to the installation and maintenance manual.
• If the concentric flue system is installed in a chimney that is used for wood or coal fire,
clean the chimney.
4.3 Requirements on the outlet
4.3.1 Requirements on the roof outlet
Make sure that the outlet is installed at least 0.5 meter from the edge of the roof.
Note:
All the minimum distances are guidelines. Consult your national and local
directives for the exact minimum distances.
Location of any of the items(*) Minimum distance between the items
and the roof outlet
At the same roof as the outlet 3 m
At a different roof as the outlet 1 m
At a lower positioned wall than the outlet 1 m
At a higher sloping surface than the outlet 3 m
(*) Items:
• A ventilation opening that services an occupied room, a toilet or a bathroom.
• A combustibion air supply, if the supply flows through an occupied room.
• A window that can be opened that services an occupied room, a toilet or a bathroom.
4.3.2 Requirements on the wall outlet
Make sure that the outlet is installed at least 0.5 meter from:
Requirements
Box Gas 80
7

• The corner of a building
• the edge of the roof
• The roof overhang and rain gutter
• Balconies etc. unless the exhaust construction extends to at least the face of the
protruding section
N
Note:
All the minimum distances are guidelines. Consult your national and local
directives for the exact minimum distances.
If the outlet is installed horizontally in less than 0.5 m and vertically in less than 2 m from
a public area, install an effective protector. Make sure that the mesh size of the guard
does not affect the operation of the appliance.
If the height of the outlet is less than 3 meter from the floor, the distance between the
outlet and a garden or a terrace must be at least 2 meter.
Location of any of the items(*) Minimum distance between the items
and the wall outlet
On a wall where the item services a living space other
than that of the owner of the fireplace.
Do not install the wall outlet under an
item.
On a wall (**)
• Below the item: 2 m
• Above the item: 0.75 m
• Left or right of the outlet: 0.75 m
within 1 meter of the roof overhang 2 m
Under a balcony, walkway, etc. 2 meter from the underside of the bal-
cony or walkway
Under a balcony, walkway, etc. if the outlet extends to the
front 2 m
A facing wall less than 2 meters from the outlet. Apply the minimum distance for items
on a wall.
(*) Items:
• A ventilation opening that services an occupied room, a toilet or a bathroom.
• A combustion air supply, if the supply flows through an occupied room.
• A window that can be opened that services an occupied room, a toilet or a bathroom.
(**) If an obstruction protrudes at least 0.5 meter between the item and the outlet and the
obstruction has a lenght of at least the recommended minimum distance, ignore the
recommended minimum distance.
4.4 Requirements on the concentric flue system
Caution:
• Make sure that no flammable materials are located close to the flue
system. The outer walls of the flue system can be 150 °C.
• Make sure that the part of the concentric flue system, which goes up from
the ceiling, is in a casing.
• Make sure that the casing is made of heat resistant material.
• Make sure that air can flow in the casing. Use grates near the floor and
near the ceiling. Do this for every floor where the casing is located.
• Do not insulate the concentric flue.
Requirements
8
Box Gas 80

The parts that are required for the installation of the concentric flue system are numbered
in the illustrations and refer to the part list in
6 .
Use the universal wall/floor support (number 36 in the part list) to attach the concentric
flue system to the casing and/or the floor.
F
Floor support Wall support
Install a concentric flue system as described in this section.
Some configurations of the concentric flue system require the installation of a flue
restriction plate. Different sizes of the flue restriction plate are delivered with the
appliance. Refer to the Installation and maintenance manual.
Requirements
Box Gas 80
9

4
4.4.1 Possibilities for a concentric flue system with a roof outlet
Rigid concentric flue systems
4,28,(100)
1
10/11/12/13
23
24
17
16
24
18
16
Y
Y
(min. - max.)
Flue gas restriction plate width
Concentric connection on the appliance is
Ø100-Ø150 mm
2.0 - 4.0 m 30 mm
4.0 - 12.0 m 40 mm
Requirements
10
Box Gas 80

4,28,(100)
1
10/11/12/13
14,15
17
16
24
23
23
Y
1
X
Y
2
Y1
(min. - max.)
X
(min. - max.)
Y1 + Y2
(min. - max.)
Flue gas restriction plate width
Concentric connection on the appliance is
Ø100-Ø150 mm
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m -
Caution:
Make sure that Y1 + Y2 is at least 2 times larger than X.
Requirements
Box Gas 80
11

F
Flexible concentric flue systems
4,28,(100)
1
30
32
29
5
7
26
29
23
25
18
10/11/12/13
Y
Y
(min. - max.)
Flue gas restriction plate width
Concentric connection on the appliance is
Ø100-Ø150 mm
2.0 - 4.0 m 30 mm
4.0 - 12.0 m 40 mm
Roof outlet using an flexible Ø100 mm liner in an existing lined chimney.
Requirements
12
Box Gas 80

4,28,(100)
1
30
32
29
5
7
26
23
25
29
≥45°
18
10/11/12/13
Y
3
Y
1
Y
2
X
Y1
(min. - max.)
X
(min. - max.)
Y1 + Y2 + Y3
(min. - max.)
Flue gas restriction plate width
Concentric connection on the appliance is
Ø100-Ø150 mm
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m -
Caution:
Make sure that Y1 + Y2 + Y3 is at least 2 times larger than X.
Roof outlet using an flexible Ø100 mm liner in an existing lined chimney.
Requirements
Box Gas 80
13

4,28,(100)
1
31
30
32
29
6
8
7
26,29
27,28,29
18
29
Y
Y
(min. - max.)
Flue gas restriction plate width
Concentric connection on the appliance is
Ø100-Ø150 mm
2.0 - 4.0 m 30 mm
4.0 - 12.0 m 40 mm
Roof outlet using an flexible Ø100 mm liner and flexible Ø150 mm liner in an existing
unsound lined chimney.
Requirements
14
Box Gas 80

4,28,(100)
1
30
31
32
29
6
7
8
26,29
27,28,29
≥45°
18
29
Y
3
Y
1
Y
2
X
Y1
(min. - max.)
X
(min. - max.)
Y1 + Y2 + Y3
(min. - max.)
Flue gas restriction plate width
Concentric connection on the appliance is
Ø100-Ø150 mm
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m -
Caution:
Make sure that Y1 + Y2 + Y3 is at least 2 times larger than X.
Roof outlet using an flexible Ø100 mm liner and flexible Ø150 mm liner in an existing
unsound lined chimney.
Requirements
Box Gas 80
15

4
4.4.2 Possibilities for a concentric flue system with a wall outlet
Install the wall outlet in the correct position as shown in the figure. The centre of the inner
pipe must be positioned above the centre of the outer pipe.
Rigid concentric flue systems
19
1
10/11/12/13
4,28,(100)
14
Y
0.16 m
X
Y
(min. - max.)
X
(min. - max.)
Flue gas restriction plate
width
Concentric connection on
the appliance is Ø100-
Ø150 mm
1.0 - 3.0 m 0 - 3.0 m -
3.0 - 5.0 m 0 - 7.0 m -
Requirements
16
Box Gas 80

5
5Technical specification
5.1 Dimensions Box Gas 80
Technical specification
Box Gas 80
17

5
5.2 Dimensions Box Gas 80 with Storage module
5.3 Dimensions of the restriction plate
Width of the delivered flue restriction plates in mm
Concentric flue connection Ø100 - Ø150
Roof-mounted outlet
30
40
50
65
Technical specification
18
Box Gas 80

6
6Available components for the concentric flue
system
Caution:
Observe the installation instructions that are supplied with the components of
the concentric flue system.
The gas fire, in combination with the concentric flue system [Ø100 mm - Ø150 mm] (rigid
and/or flexible) for the brand types mentioned below, has been approved in accordance
with the European CE-norm for gas appliances and may therefore be used only with
these systems.
Table 1: Approved brands
Manufacturer system
Bellfires Muelink & Grol system
Poujoulat DUOGAS system
Ontop Metaloterm US system
Jeremias/STB (STB = Schoorsteen Techniek
Brummen NL)
H-Twin system
Jeremias TWIN-GAS system
The permitted components for these systems are listed in this chapter. The guarantee on
the appliance lapses if it is installed, fully or partially, with other components or a different
flue system. The concentric flue [Ø100 mm - Ø150 mm] systems can be used with either
a newly-built or existing chimney.
Make sure that the wall or roof termination kit that is used for the installation of the
concentric flue system is also listed in the available parts list.
6.1 Appliance part list
Fig No. Description
1 Gas fire; Concentric flue connection Ø100/Ø150 mm.
2-
3-
4Restriction plate (The different sizes restriction plates are supplied with every appli-
ance).
5 Chimney, min. Ø150 mm internal, totally gas tight.
6 Chimney or fireproof sleeving. min. Ø160 mm internal.
7 Ø100 mm internal flexible stainless steel gas vent chimney liner AISI 316TI.
8 Ø150 mm internal flexible stainless steel gas vent chimney liner AISI 316TI.
9-
Available components for the concentric flue
system
Box Gas 80
19

6
6.2 Bellfires - Muelink & Grol system Ø100 - Ø150
Fig.
NO.
Bellfires
Art./ OR-
DER NO.
DESCRIPTION
Color (*) Application
rvs antr. rigid flex
10 302289 Twin-wall balanced flue pipe.
L= 500 mm. ●●
11 302290 Twin-wall balanced flue pipe.
L= 1000 mm. ●●
12 302291
Telescopic twin-wall balanced
flue pipe, L= min. 325 / max.
440 mm.
●●
13 302292
Adjustable length twin-wall
balanced flue pipe, L= 500
mm.
●●
14 302297 Twin-wall balanced flue el-
bow 90°. ●●
Available components for the concentric flue
system
20
Box Gas 80