BenchMark Wireline ALS4A100 User manual

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ALS4A100 DATA RECORDER Rev A Aug-2007 Page 1 of 9
ALS4A100 SERIAL DATA RECORDER
USER MANUAL

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1.0 DESCRIPTION
This device is typically used to store frac or pumping unit parameters (see example
file on following page). The data is provided from a serial input. No characters
such as line feed or carriage return are added by the data recorder except the
header record (if selected – refer to section 3.2).
The data is stored in a DOS text file format onto a 512MB compact flash card.
The device is certified for use in a zone 2 or Class 1 Div 2 area. It is certified to an
ATEX standard (see certification document on last page).
2.0 DIMENSIONS

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ALS4A100 DATA RECORDER Rev A Aug-2007 Page 3 of 9
3.0 OPERATING AND SETUP INSTRUCTIONS
3.1 MOUNTING
To mount the box, first remove the lid. Locate the hole in each of the four
corners (refer to section 2.0). Insert ¼” socket head screws into these holes.
The screws can then attach it to a plate or screw into matched drilled holes.
3.2 SET THE HEADER RECORD JUMPER
Jumper J2 on the PCB board (see below) determines if the header block
(refer to section 4) is written at the beginning of each date file.
Jumper J1 is used for programming and must remain on for operation.

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ALS4A100 DATA RECORDER Rev A Aug-2007 Page 4 of 9
3.3 CONNECT POWER AND DATA COMMUNICATIONS INPUT
PIN A = 12 – 36 VDC
PIN B = POWER GROUND
PIN C = RS232 SERIAL IN
19,200 BAUD
8DATABITS
NO PARITY
1 STOP BIT
NO HANDSHAKING
PIN D = SIGNAL GROUND
3.4 INSTALL COMPACT FLASH
Make sure the compact flash card is installed and has adequate space.
The maximum size allowed is 512MB. Smaller sizes can be used but not
recommended.
The recommended file system is FAT-16. FAT-32 can be used with some
flash cards but will not work properly with others.

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ALS4A100 DATA RECORDER Rev A Aug-2007 Page 5 of 9
4.0 DATA RECORDS
4.1 TYPICAL RECORD WITH HEADER RECORD
[Serial Port Initialize]
[Communication Restored]
Time: 00:00:02
4
[Version: 2.5]
[Source:]
[Begin Channels]
Num_Channels=16
Channel1:Circulating Pressure,psi,4,1,2,0,1.5e+04,8.304182e-01,-
7.573697e+01
Channel2:Wellhead Pressure,psi5,1,10,1.5e+04,8.238757e-01,6.301403e+01
Channel3:Stripper 1,psi,01603.e+03,9.84839e-01,-1.424789e+01
Channel4:Stripper 2,psi,01703.e+03,1.022615,-2.774906e+01
Channel5:Top Traction,psi,0,1,10,0,3.e+03,1.026653,7.052422
Channel6:Middle Traction,psi,0,1,9,0,3.e+03,1.,0
Channel7:Bottom Traction,psi,0,1,8,0,3.e+03,1.030046,7.665047e+01
Channel8:Chain Tension,psi,0,1,5,0,3.e+03,1.,0
Channel9:Pipe Heavy,lbs,3,1,3,0,8.e+04,4.3e-01,0
Channel10:Pipe Light,lbs,6,1,4,0,-4.e+04,4.3e-01,0
Channel11:Speed,ft/min,2,3,1,0,3.,1.2e-01,0
Channel12:Fluid Rate,bbl/min,0,3,2,0,8.,1.,0
Channel13:N2 Rate,scfm,0,3,3,0,5.,1.,0
Channel14:Spare,bbl/min,0,3,4,0,1.e+03,1.,0
Channel15:Spare,bbl/min,0,3,5,0,1.5e+03,1.,0
Channel16:Depth,feet,1,4,1,0,1.e+04,2.e-03,0
[End Channels]
[Begin Controllers]
Num_Controllers=0
Controller1:/ORI,234,Cyrano Version 5.0.0,R3.1a
[End Controllers]
[Begin Data Capture]
081605,080646,000003.00, 0000020.00, 0000002.00, 0000003.00, 0000010.00,
0000004.00, 0000008.00, 0000020.00, 0000002.00, 0000008.00, 0000000.00,
0000000.00, 0000000.00, 0000005.00, 0000005.00,
0002471.23081605,080646,081605,080646,081605,080646,081605,080646,081605,0
80646,081605,080647,081605,080648,081605,080649,081605,080650,081605,08065
1,081605,080652,081605,080653,081605,080654,081605,080655,081605,080656,08
1605,080657,081605,080658,081605,080659,081605,080700,081605,080701,081605
,080702,081605,080703,081605,080704,081605,080705,081605,080706,081605,080
707,081605,080708,081605,080709,081605,080710,081605,080711,081605,080712,
081605,080713,081605,080714,081605,080715,081605,080716,081605,080717,0816
05,080718,081605,080719,081605,080720,081605,080721,081605,080722,081605,0
80723,081605,080724,081605,080725,081605,080726,081605,080727,081605,08072
8,081605,080729,081605,080730,081605,080731,081605,080732,081605,080733,08
1605,080734,081605,080735,081605,080736,081605,080737,081605,080738,081605
,080739,081605,080740,081605,080741,081605,080742,081605,080743,081605,080
744,081605,080745,081605,080747,081605,080748,081605,080749,081605,080750,
081605,080751,081605,080752,081605,080753,081605,080754,081605,080755,

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ALS4A100 DATA RECORDER Rev A Aug-2007 Page 6 of 9
4.2 WITHOUT HEADER RECORD
081605,080646,000003.00, 0000020.00, 0000002.00, 0000003.00, 0000010.00,
0000004.00, 0000008.00, 0000020.00, 0000002.00, 0000008.00, 0000000.00,
0000000.00, 0000000.00, 0000005.00, 0000005.00,
0002471.23081605,080646,081605,080646,081605,080646,081605,080646,081605,0
80646,081605,080647,081605,080648,081605,080649,081605,080650,081605,08065
1,081605,080652,081605,080653,081605,080654,081605,080655,081605,080656,08
1605,080657,081605,080658,081605,080659,081605,080700,081605,080701,081605
,080702,081605,080703,081605,080704,081605,080705,081605,080706,081605,080
707,081605,080708,081605,080709,081605,080710,081605,080711,081605,080712,
081605,080713,081605,080714,081605,080715,081605,080716,081605,080717,0816
05,080718,081605,080719,081605,080720,081605,080721,081605,080722,081605,0
80723,081605,080724,081605,080725,081605,080726,081605,080727,081605,08072
8,081605,080729,081605,080730,081605,080731,081605,080732,081605,080733,08
1605,080734,081605,080735,081605,080736,081605,080737,081605,080738,081605
,080739,081605,080740,081605,080741,081605,080742,081605,080743,081605,080
744,081605,080745,081605,080747,081605,080748,081605,080749,081605,080750,
081605,080751,081605,080752,081605,080753,081605,080754,081605,080755,

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ALS4A100 DATA RECORDER Rev A Aug-2007 Page 7 of 9
4.0 SCHEMATIC AND PARTS LIST
4.1 BLOCK DIAGRAM

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ALS4A100 DATA RECORDER Rev A Aug-2007 Page 8 of 9
4.2 PARTS LIST
ALS4A100 DEVICE SERIAL DATA RECORDER
Component Description Qty Required UM
--------------- ------------------------------ ---------------- ---
ALS4M002 ENCLOSURE MOD SERIAL DATA RX 1 EA
ALS4A010 PCB ASSY DATA RECORDER PS 1 EA
AMS4P286 PCB ASSY TERN FLASHCORE-B 1 EA
AMS4P303 MEMORY COMPACTFLASH 512MB 1 EA
AMS4P270 CONN KPSE02E12-8P RECEPTACLE 1 EA
AMS4P269 CONN KPSE06J12-8S STR PLUG 1 EA
ALS4M003 PLATE MT FCB SERIAL DATA RX 1 EA
AMS4P260 INSERT CLINCH STANDOFF 4-40 X 3 EA
AMS4P190 GASKET 10-40450-12 BENDIX 1 EA
FSU1P032 SCREW 4-40 X 3/8 PHIL PAN SST 4 EA
ALS4P007 SCREW 4-40 X 3/4 PHIL PAN SST 3 EA
ALS4P011 STANDOFF 4-40 X 13/32 M/F HEX 1 EA
ALS4P009 STANDOFF 4-40 X 15/32 M/F HEX 2 EA
C276P158 NUT 4-40 MACHINE SST 3 EA
AMS4P446 CONN 16-02-0097 CRIMP TERMINAL 8 EA
AMS4P604 CONN 50-57-9008 SNGL RW 5CKT P 1 EA

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ALS4A100 DATA RECORDER Rev A Aug-2007 Page 9 of 9
5.0 CERTIFICATION DOCUMENTS