Bendixking Xvue touch User manual

Honeywell International, Inc.

9201-B San Mateo Blvd N.E.

Albuquerque, New Mexico 87113

U.S.A.

Telephone: 855-250-7027 (Toll Free U.S.A./Canada)

Telephone: 602-365-7027 (International Direct)

XVUE TOUCH PRIMARY FLIGHT DISPLAY SYSTEM

INSTALLATION MANUAL

FOR USE IN NON-CERTIFIED AIRCRAFT

Document P/N 89000109-002 Rev 2

November 2019

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ECCN: 7E994

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RECORD OF REVISIONS

NOTE: The revision level for every page of this document will be updated during the revision process. A

list of effective pages is, therefore, not required.

Revision Revision Date Description

0 11Apr2018 Initial release

1 29June2018 Rewritten to update design details throughout

2 06Nov2019 Rewritten to update design details throughout

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TABLE OF CONTENTS

1 INTRODUCTION .......................................................................................... 1-1

1.1 How to Use This Manual .................................................................................................................... 1-1

1.1.1 General............................................................................................................................................ 1-1

1.1.2 Observance of Manual Instructions ................................................................................................ 1-1

1.1.3 Symbols ........................................................................................................................................... 1-1

1.1.4 Units of Measure............................................................................................................................. 1-1

1.1.5 Electrostatic Discharge .................................................................................................................... 1-1

1.2 References.......................................................................................................................................... 1-2

1.2.1 BendixKing/Vendor Publications ..................................................................................................... 1-2

1.2.2 Other Publications........................................................................................................................... 1-2

1.3 Acronyms and Abbreviations ............................................................................................................. 1-3

1.4 Terminology ....................................................................................................................................... 1-8

2 GENERAL INFORMATION ............................................................................ 2-1

2.1 Introduction........................................................................................................................................ 2-1

2.2 Scope .................................................................................................................................................. 2-1

2.3 xVue Touch Overview......................................................................................................................... 2-2

2.3.1 KSD 100EXP Primary Flight Display.................................................................................................. 2-3

2.3.2 KCP 100EXP Control Panel............................................................................................................... 2-3

2.3.3 KG 71EXP Air Data Attitude Heading Reference System (ADAHRS) ................................................ 2-4

2.3.4 KMG 7010/MD32 Magnetometer ................................................................................................... 2-4

2.3.5 KDC 100EXP Data Converter............................................................................................................ 2-4

2.3.6 KTP 73 OAT Probe ........................................................................................................................... 2-5

2.4 Technical Specifications ..................................................................................................................... 2-5

2.5 Environmental Qualification Form (EQF) ........................................................................................... 2-9

2.6 Regulatory Compliance .................................................................................................................... 2-19

2.7 Databases ......................................................................................................................................... 2-20

2.7.1 Navigation Database ..................................................................................................................... 2-20

2.7.2 Cartographic Database .................................................................................................................. 2-20

2.7.3 Obstacle Database......................................................................................................................... 2-20

2.7.4 Terrain Database ........................................................................................................................... 2-20

2.7.5 Instrument Procedure Charts Database........................................................................................ 2-20

2.7.6 Low Altitude Database .................................................................................................................. 2-20

2.7.7 High Altitude Database.................................................................................................................. 2-20

2.7.8 VFR Sectional Database................................................................................................................. 2-20

2.8 Synthetic Vision ................................................................................................................................ 2-20

2.9 Recommended Standby Instruments............................................................................................... 2-21

2.10 Required GPS Navigator ................................................................................................................. 2-21

2.11 Installation Limitations................................................................................................................... 2-21

2.12 Permission ...................................................................................................................................... 2-23

2.13 Repair and Return .......................................................................................................................... 2-23

3 XVUE TOUCH SYSTEM INSTALLATION OVERVIEW ....................................... 3-1

3.1 Pre-Installation Checklist.................................................................................................................... 3-3

3.2 Available Equipment .......................................................................................................................... 3-5

3.3 Installation Materials.......................................................................................................................... 3-5

3.3.1 Accessories and Support Equipment Available from BendixKing.................................................... 3-9

3.3.2 Materials Required but Not Supplied.............................................................................................. 3-9

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3.3.3 Tools Required but Not Supplied .................................................................................................. 3-11

3.4 Unpacking and Inspection ................................................................................................................ 3-12

3.5 System Interfaces ............................................................................................................................. 3-13

3.5.1 Standard Interface Definitions ...................................................................................................... 3-13

3.5.1.1 Discrete I/O ................................................................................................................................ 3-13

3.5.1.1.1 Discrete Inputs ........................................................................................................................ 3-13

3.5.1.1.2 Discrete Outputs ..................................................................................................................... 3-14

3.5.1.2 Serial I/O..................................................................................................................................... 3-14

3.5.1.3 ARINC 429 I/O............................................................................................................................. 3-14

3.5.1.4 ARINC 453 I/O............................................................................................................................. 3-14

3.6 Installation Considerations............................................................................................................... 3-14

3.6.1 xVue Touch System Interfaces ...................................................................................................... 3-15

3.6.2 Instrument Panel........................................................................................................................... 3-18

3.6.3 Standby Instruments ..................................................................................................................... 3-19

3.6.3.1 Standby Instrument Location ..................................................................................................... 3-19

3.6.3.2 Standby Attitude Indicator ......................................................................................................... 3-19

3.6.3.3 Standby Airspeed Indicator ........................................................................................................ 3-20

3.6.3.4 Standby Altimeter ...................................................................................................................... 3-20

3.6.4 Required GPS Navigator ................................................................................................................ 3-20

3.6.5 KSD 100EXP Installation Considerations ....................................................................................... 3-20

3.6.5.1 KSD 100EXP – Field of View Considerations............................................................................... 3-20

3.6.5.2 KSD 100EXP Cooling Considerations .......................................................................................... 3-22

3.6.6 KCP 100EXP Installation Considerations........................................................................................ 3-22

3.6.6.1 KCP 100EXP Location.................................................................................................................. 3-22

3.6.7 KG 71EXP Installation Considerations ........................................................................................... 3-23

3.6.7.1 KG 71EXP Location ..................................................................................................................... 3-23

3.6.7.2 KG 71EXP Orientation................................................................................................................. 3-24

3.6.7.3 KG 71EXP Cooling Considerations .............................................................................................. 3-25

3.6.8 KMG 7010/MD32 Installation Considerations...............................................................................3-25

3.6.8.1 KMG 7010/MD32 Location......................................................................................................... 3-25

3.6.8.2 KMG 7010/MD32 Orientation.................................................................................................... 3-25

3.6.8.3 Magnetic Interference................................................................................................................ 3-26

3.6.8.3.1 Ground Checks - Prior to Installation of the Magnetometer .................................................. 3-26

3.6.8.3.2 Ground Checks - After Magnetometer Installation and Compass Swing ................................ 3-26

3.6.9 KDC 100EXP Installation Considerations ....................................................................................... 3-27

3.6.9.1 KDC 100EXP Location ................................................................................................................. 3-27

3.6.9.2 KDC 100EXP Orientation............................................................................................................. 3-27

3.6.10 KTP 73 Installation Considerations.............................................................................................. 3-27

3.6.10.1 KTP 73 Location ........................................................................................................................ 3-27

3.7 Placards and Labels .......................................................................................................................... 3-29

3.8 Power Distribution ........................................................................................................................... 3-29

3.8.1 Circuit Protection .......................................................................................................................... 3-29

3.9 Cable and Wiring .............................................................................................................................. 3-29

3.9.1 Shield Termination ........................................................................................................................ 3-30

3.10 Electrical Bonding Considerations .................................................................................................. 3-30

3.11 Pitot-Static Plumbing Considerations............................................................................................. 3-31

3.12 External Annunciators .................................................................................................................... 3-31

3.13 External System Interface Considerations ..................................................................................... 3-31

3.13.1 Navigation Receiver..................................................................................................................... 3-31

3.13.2 ADS-B Traffic, FIS-B Weather and TFRs ....................................................................................... 3-31

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3.13.3 Autopilot Interface ...................................................................................................................... 3-31

3.13.3.1 Autopilot Attitude Indicators/Gyros ........................................................................................ 3-32

3.13.3.2 Autopilot Turn Coordinators .................................................................................................... 3-32

3.13.3.3 Autopilot Altitude Pre-Selector and Remote Annunciators ..................................................... 3-32

3.13.4 Audio Panel ................................................................................................................................. 3-32

3.14 Part 121/Part 135 Considerations .................................................................................................. 3-32

4 XVUE TOUCH SYSTEM INSTALLATION PROCEDURES.................................... 4-1

4.1 Introduction........................................................................................................................................ 4-1

4.2 Instrument Panel Preparation Procedure .......................................................................................... 4-1

4.3 KSD 100EXP Installation ..................................................................................................................... 4-2

4.3.1 KSD 100EXP Connectors/Configuration Module ............................................................................. 4-2

4.3.1.1 J1 Connector Assembly ................................................................................................................ 4-3

4.3.1.2 J2 Connector/Configuration Module Assembly ........................................................................... 4-4

4.3.2 KSD 100EXP Installation Procedures ............................................................................................... 4-7

4.3.3 KSD 100EXP Installation Unit Verification ....................................................................................... 4-9

4.4 KCP 100EXP Installation.................................................................................................................... 4-10

4.4.1 KCP 100EXP Instrument Panel Installation Procedures................................................................. 4-10

4.4.2 KCP 100EXP Center Stack Installation Procedures ........................................................................ 4-11

4.4.3 KCP 100EXP Post Installation Unit Verification ............................................................................. 4-11

4.5 KG 71EXP Installation ....................................................................................................................... 4-12

4.5.1 KG 71EXP Installation Procedures ................................................................................................. 4-12

4.5.2 KG 71EXP Post Installation Unit Verification ................................................................................. 4-13

4.6 KMG 7010 Installation...................................................................................................................... 4-14

4.6.1 KMG 7010 Installation Procedures................................................................................................ 4-14

4.6.2 KMG 7010 – Post Installation Unit Verification............................................................................. 4-16

4.7 MD32 Installation............................................................................................................................. 4-16

4.7.1 MD32 – Post Installation Unit Verification.................................................................................... 4-16

4.8 KDC 100EXP Installation ................................................................................................................... 4-16

4.8.1 KDC 100EXP Installation Procedures ............................................................................................. 4-17

4.8.2 KDC 100EXP – Post Installation Unit Verification .......................................................................... 4-19

4.9 KTP 73 Installation............................................................................................................................ 4-19

4.9.1 KTP 73 Installation Procedures...................................................................................................... 4-19

4.9.2 KTP 73 - Post Installation Unit Verification ................................................................................... 4-20

4.10 xVue Touch System Components and Wiring Location Data ......................................................... 4-20

4.10.1 Wiring Harness ............................................................................................................................ 4-20

4.11 Weight and Balance Analysis.......................................................................................................... 4-21

4.12 Aircraft Electrical Load Analysis (ELA) ............................................................................................ 4-23

4.12.1 Aircraft with Existing ELA ............................................................................................................ 4-23

4.12.2 Aircraft without an Existing ELA - Measurement Method .......................................................... 4-23

4.12.3 Aircraft without an Existing ELA - Analysis Method .................................................................... 4-24

4.13 Airplane Flight Procedures (AFP).................................................................................................... 4-24

5 CONNECTOR PINOUT INFORMATION.......................................................... 5-1

5.1 KSD 100EXP ........................................................................................................................................ 5-1

5.2 KCP 100EXP ........................................................................................................................................ 5-6

5.3 KG 71EXP ............................................................................................................................................ 5-6

5.3.1 KG 71EXP Connector – J71 .............................................................................................................. 5-6

5.3.2 KG 71EXP Pressure Ports ................................................................................................................. 5-8

5.3.3 KG 71EXP Maintenance Port ........................................................................................................... 5-9

5.4 KMG 7010........................................................................................................................................... 5-9

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5.5 MD32................................................................................................................................................ 5-10

5.6 KDC 100EXP ...................................................................................................................................... 5-11

5.7 KTP 73............................................................................................................................................... 5-12

5.8 Configuration Module ...................................................................................................................... 5-12

6 SYSTEM CONFIGURATION........................................................................... 6-1

6.1 Mounting, Wiring, and Power Checks ................................................................................................ 6-3

6.2 KSD 100EXP Configuration (PFD) Setup.............................................................................................. 6-4

6.2.1 System Configuration Setup............................................................................................................ 6-8

6.2.1.1 Lighting ......................................................................................................................................... 6-9

6.2.1.2 External Dimming ......................................................................................................................... 6-9

6.2.1.3 Aircraft Tail Number................................................................................................................... 6-12

6.2.1.4 Aircraft Serial Number................................................................................................................ 6-13

6.2.1.5 Aircraft Pitch Bias ....................................................................................................................... 6-13

6.2.1.6 Pilot V-Speed Locking ................................................................................................................. 6-14

6.2.1.7 Engine Configuration.................................................................................................................. 6-15

6.2.1.8 Units Configuration .................................................................................................................... 6-15

6.2.2 PFD Configuration Setup ............................................................................................................... 6-16

6.2.2.1 Vertical Speed Indicator Range .................................................................................................. 6-17

6.2.2.2 Airspeed ..................................................................................................................................... 6-18

6.2.2.3 Master Audio Volume ................................................................................................................ 6-21

6.2.2.4 Terrain Awareness and Warning System (TAWS) Toggle ........................................................... 6-22

6.2.2.5 KSD Altitude Preselect Toggle .................................................................................................... 6-23

6.2.3 GPS/NAV Configuration Setup ...................................................................................................... 6-23

6.2.3.1 GPS Navigation Source ............................................................................................................... 6-25

6.2.3.2 VLOC Navigation Source............................................................................................................. 6-26

6.2.4 Autopilot Configuration Setup ...................................................................................................... 6-29

6.2.4.1 AP Computer .............................................................................................................................. 6-31

6.2.4.2 Sync FD Offset ............................................................................................................................ 6-32

6.2.4.3 Sync FD Gain............................................................................................................................... 6-32

6.2.4.4 GPSS K Factor ............................................................................................................................. 6-32

6.2.5 Broadcast WX Configuration ......................................................................................................... 6-34

6.2.6 Traffic Configuration Setup ........................................................................................................... 6-35

6.2.7 Save & Exit Configuration Mode ................................................................................................... 6-37

6.3 KG 71EXP Configuration (ADAHRS) .................................................................................................. 6-37

6.3.1 KG 71EXP Maintenance Interface Configuration........................................................................... 6-38

6.3.1.1 KG 71EXP Orientation................................................................................................................. 6-39

6.3.1.2 KG 71EXP Digital I/O Configuration ............................................................................................ 6-41

6.3.1.3 ARINC 429 Transmit Channel Configuration ..............................................................................6-42

6.3.1.3.1 Same as Tx0 (for KSD 100EXP)................................................................................................. 6-43

6.3.1.3.2 Attitude & Heading.................................................................................................................. 6-43

6.3.1.3.3 Altitude & Temperature .......................................................................................................... 6-43

6.3.1.3.4 Air Data.................................................................................................................................... 6-44

6.3.1.3.5 Attitude Interface.................................................................................................................... 6-44

6.3.1.3.6 Altitude Interface .................................................................................................................... 6-44

6.3.1.3.7 Custom Configuration ............................................................................................................. 6-44

6.3.1.4 KG 71EXP Transponder Serial Interface ..................................................................................... 6-47

6.4 KMG 7010/MD32 Calibration (Magnetometer) ............................................................................... 6-47

6.4.1 Magnetometer Installation Orientation........................................................................................ 6-49

6.4.2 Magnetometer Compensation...................................................................................................... 6-51

6.5 KTP 73 Configuration (Outside Air Temperature Probe).................................................................. 6-53

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7 SYSTEM CHECKOUT .................................................................................... 7-1

7.1 Recommended Test Equipment ......................................................................................................... 7-1

7.2 xVue Touch System Post Installation System Checkout..................................................................... 7-1

7.2.1 Attitude Checkout ........................................................................................................................... 7-2

7.2.2 Heading Checkout ........................................................................................................................... 7-2

7.2.3 Leak Test.......................................................................................................................................... 7-2

7.2.4 Altitude Display/Vertical Display and Standby Altimeter Checkout................................................ 7-2

7.2.5 Airspeed Display and Standby Airspeed Indicator Checkout .......................................................... 7-4

7.2.6 Outside Air Temperature Checkout ................................................................................................ 7-5

7.2.7 GPS Receiver.................................................................................................................................... 7-5

7.2.8 NAV Receiver................................................................................................................................... 7-8

7.2.9 Universal Access Transceiver (UAT) Checkout .............................................................................. 7-11

7.2.10 Autopilot System Setup............................................................................................................... 7-12

7.2.10.1 Autopilot & KSD 100EXP Interface ........................................................................................... 7-12

7.2.10.2 Autopilot & KSD 100EXP Interface Checkout Procedures ........................................................ 7-12

7.2.11 KCP 100EXP Checkout ................................................................................................................. 7-13

7.2.12 Interfaced Subsystem Checkout.................................................................................................. 7-13

7.2.12.1 Navigator.................................................................................................................................. 7-13

7.2.12.2 TAWS/Traffic ............................................................................................................................ 7-13

7.2.13 Lighting Checkout........................................................................................................................ 7-13

7.3 EMI Interaction Checkout................................................................................................................. 7-14

7.4 Post Installation Flight Checks.......................................................................................................... 7-14

7.5 Post Installation Activities ................................................................................................................ 7-14

7.5.1 Database Updates ......................................................................................................................... 7-14

7.5.1.1 USB Database Loading................................................................................................................ 7-15

7.5.1.2 Wi-Fi Database Loading.............................................................................................................. 7-19

7.5.1.2.1 Wingman Services Databases.................................................................................................. 7-19

7.5.1.2.2 Seattle Avionics Databases...................................................................................................... 7-22

7.5.1.3 Database Loading Errors ............................................................................................................ 7-27

7.5.1.3.1 USB Database Loading Errors .................................................................................................. 7-27

7.5.1.3.2 Wi-Fi Database Loading Errors ................................................................................................ 7-28

7.5.2 xVue Touch Flight Software Update.............................................................................................. 7-30

7.5.2.1 KSD 100EXP Software Update .................................................................................................... 7-30

7.5.2.1.1 KSD 100EXP Software Field Loading Procedure ...................................................................... 7-31

7.5.2.2 KSD 100EXP Software Loading Errors......................................................................................... 7-34

7.5.2.3 KG 71EXP Software Update........................................................................................................ 7-34

8 TROUBLESHOOTING ................................................................................... 8-1

8.1 Built-in-Test (BIT) Function................................................................................................................. 8-4

8.1.1 P-BIT ................................................................................................................................................ 8-4

8.1.2 C-BIT ................................................................................................................................................ 8-5

8.2 KSD 100EXP Touch Calibration ........................................................................................................... 8-7

8.2.1 KSD 100EXP Manual Touch Calibration ........................................................................................... 8-7

8.2.2 Default Touch Calibration.............................................................................................................. 8-10

8.3 KG 71EXP Troubleshooting............................................................................................................... 8-12

8.4 KMG 7010/MD32 Troubleshooting .................................................................................................. 8-17

8.4.1 Troubleshooting – Continuous Measurement Disturbances ........................................................ 8-17

8.4.2 Troubleshooting – Significant Difference between Required and Sensed Heading...................... 8-17

8.5 Alerts ................................................................................................................................................ 8-17

8.6 Repair and Return ............................................................................................................................ 8-23

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9 INSTRUCTIONS FOR CONTINUED AIRWORTHINESS ..................................... 9-1

9.1 Purpose .............................................................................................................................................. 9-1

9.2 ICA Content ........................................................................................................................................ 9-1

9.2.1 Description of System and Installation............................................................................................ 9-1

9.2.2 Airworthiness Limitations and Scheduled Maintenance................................................................. 9-1

9.2.2.1 Airworthiness Limitations ............................................................................................................ 9-1

9.2.2.2 Scheduled Maintenance Checks................................................................................................... 9-1

9.2.3 Control and Operating Information ................................................................................................ 9-1

9.2.4 Unscheduled Maintenance ............................................................................................................. 9-1

9.2.4.1 Cleaning........................................................................................................................................ 9-1

9.2.4.2 Screen Cleaning ............................................................................................................................ 9-2

9.2.4.3 IR Bar Cleaning ............................................................................................................................. 9-2

9.2.4.4 Inspection..................................................................................................................................... 9-3

9.2.4.5 Configuration Module Inspection ................................................................................................ 9-3

9.2.4.6 xVue Touch System Bonding Inspection ...................................................................................... 9-3

9.2.4.7 Inspection Criteria ........................................................................................................................ 9-4

9.2.4.8 Adjustments ................................................................................................................................. 9-8

9.2.4.9 Testing .......................................................................................................................................... 9-8

9.2.4.10 Lubrication.................................................................................................................................. 9-8

9.2.5 Servicing Information ...................................................................................................................... 9-8

9.2.6 Troubleshooting .............................................................................................................................. 9-8

9.2.7 Storage Limitation ........................................................................................................................... 9-8

9.2.8 Removal and Reinstallation Information......................................................................................... 9-8

9.2.8.1 Removal........................................................................................................................................ 9-8

9.2.8.1.1 KSD 100EXP Removal ................................................................................................................ 9-8

9.2.8.1.2 KCP 100EXP Removal................................................................................................................. 9-9

9.2.8.1.3 KTP 73 Removal......................................................................................................................... 9-9

9.2.8.1.4 KG 71EXP Removal .................................................................................................................... 9-9

9.2.8.1.5 KMG 7010 Removal................................................................................................................... 9-9

9.2.8.1.6 MD32 Removal.......................................................................................................................... 9-9

9.2.8.1.7 KDC 100EXP Removal ................................................................................................................ 9-9

9.2.8.2 Reinstallation.............................................................................................................................. 9-10

9.2.8.2.1 KSD 100EXP Reinstallation ...................................................................................................... 9-10

9.2.8.2.2 KCP 100EXP Reinstallation ...................................................................................................... 9-10

9.2.8.2.3 KTP 73 Reinstallation............................................................................................................... 9-10

9.2.8.2.4 KG 71EXP Reinstallation .......................................................................................................... 9-10

9.2.8.2.5 KMG 7010 Reinstallation......................................................................................................... 9-10

9.2.8.2.6 MD32 Reinstallation................................................................................................................ 9-10

9.2.8.2.7 KDC 100 EXP Reinstallation ..................................................................................................... 9-10

9.2.8.3 Return to Service........................................................................................................................ 9-11

APPENDIX A OUTLINE AND INSTALLATION DRAWINGS....................................A-1

APPENDIX B INTERCONNECT DIAGRAMS.........................................................B-1

APPENDIX C XVUE TOUCH SYSTEM INSTALLATION WORKSHEET...................... C-1

APPENDIX D MD32 INSTALLATION MANUAL ...................................................D-1

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LIST OF FIGURES

Figure 1-1 Symbols ..................................................................................................................... 1-1

Figure 2-1 xVue Touch System Components.............................................................................. 2-2

Figure 2-2 xVue Touch System Block Diagram ........................................................................... 2-3

Figure 2-3 Standby Instrument Power Requirements.............................................................. 2-22

Figure 3-1 Example Instrument Panel Modification................................................................... 3-1

Figure 3-2 xVue Touch System Interfaces ................................................................................ 3-15

Figure 3-3 KSD 100EXP Primary Field of View .......................................................................... 3-21

Figure 3-4 KSD 100EXP Location (Attitude Indicator)............................................................... 3-22

Figure 3-5 Supported KG 71EXP Installation Orientations ....................................................... 3-24

Figure 3-6 Lightning Zones ....................................................................................................... 3-28

Figure 3-7 Termination Procedure ........................................................................................... 3-30

Figure 4-1 KSD 100EXP (Back View)............................................................................................ 4-2

Figure 4-2 BendixKing Backshell Assembly................................................................................. 4-3

Figure 4-3 KSD 100EXP J1 Connector Assembly ......................................................................... 4-3

Figure 4-4 KSD 100EXP J2 Connector Assembly ......................................................................... 4-4

Figure 4-5 Configuration Module Circuit Card Assembly (Primary Side)................................... 4-4

Figure 4-6 Configuration Module Inside J2 Backshell................................................................. 4-5

Figure 4-7 Wired Configuration Module Circuit Card Assembly ............................................... 4-6

Figure 4-8 Bottom Side of J2 Backshell ...................................................................................... 4-6

Figure 4-9 KSD 100EXP Grip Installation (Sheet 1 of 2) .............................................................. 4-7

Figure 4-10 KSD 100EXP Grip Installation (Sheet 2 of 2) ............................................................ 4-8

Figure 4-11 KSD 100EXP Installation .......................................................................................... 4-9

Figure 4-12 KCP 100EXP Installation ........................................................................................ 4-10

Figure 4-13 KCP 100EXP Landscape Center Stack Installation ................................................. 4-11

Figure 4-14 KG 71EXP ADAHRS Installation Diagram ............................................................... 4-12

Figure 4-15 KG 71EXP Pressure Fitting Identification Diagram ................................................ 4-13

Figure 4-16 KMG 7010 Magnetometer .................................................................................... 4-14

Figure 4-17 KMG 7010 Magnetometer Installation Diagram ................................................... 4-15

Figure 4-18 KDC 100EXP Connector ......................................................................................... 4-16

Figure 4-19 KDC 100EXP Data Connector Installation Diagram ............................................... 4-18

Figure 4-20 KTP 73 Installation Diagram .................................................................................. 4-20

Figure 5-1 Pressure Port Fitting(s).............................................................................................. 5-8

Figure 5-2 KMG 7010 Backshell................................................................................................ 5-10

Figure 5-3 KDC 100EXP Backshell ............................................................................................. 5-11

Figure 6-1 KSD 100EXP Installation/Maintenance Functional Diagram ..................................... 6-2

Figure 6-2 KG 71EXP Installation/Maintenance Functional Diagram ......................................... 6-3

Figure 6-3 Database Acknowledge Screen ................................................................................. 6-4

Figure 6-4 APM Configuration Mismatch Screen ....................................................................... 6-5

Figure 6-5 Config Mode Screen .................................................................................................. 6-5

Figure 6-6 Configuration Preview Window ................................................................................ 6-6

Figure 6-7 Installer Main Menu.................................................................................................. 6-7

Figure 6-8 System Config Sub-Menu .......................................................................................... 6-8

Figure 6-9 Lighting Sub-Menu .................................................................................................... 6-9

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Figure 6-10 External Dimming Calibration Sub-Menu................................................................ 6-9

Figure 6-11 Minimum Brightness Level.................................................................................... 6-10

Figure 6-12 Maximum Brightness Levels.................................................................................. 6-11

Figure 6-13 A/C Tail # Keypad .................................................................................................. 6-12

Figure 6-14 A/C Tail Number.................................................................................................... 6-12

Figure 6-15 A/C Serial # Keypad ............................................................................................... 6-13

Figure 6-16 A/C Serial # ............................................................................................................ 6-13

Figure 6-17 Pitch Bias Keypad .................................................................................................. 6-14

Figure 6-18 Pitch Bias ............................................................................................................... 6-14

Figure 6-19 Pilot V-Spd Locked/Unlocked Toggle .................................................................... 6-15

Figure 6-20 Engine Configuration............................................................................................. 6-15

Figure 6-21 Units Configuration ............................................................................................... 6-15

Figure 6-22 Message Center Caution for V-Speed Unit Changes ............................................. 6-16

Figure 6-23 PFD Sub-Menu....................................................................................................... 6-16

Figure 6-24 Vertical Speed Tape Examples (1/2 PFD View)...................................................... 6-17

Figure 6-25 VSI Selection Menu ............................................................................................... 6-18

Figure 6-26 V-Speed Tape Illustration ...................................................................................... 6-19

Figure 6-27 Airspeed Sub-Menu............................................................................................... 6-20

Figure 6-28 VNE V-Speed Keypad Example .............................................................................. 6-21

Figure 6-29 Master VOL Sub-Menu .......................................................................................... 6-22

Figure 6-30 TAWS Toggle ......................................................................................................... 6-22

Figure 6-31 GPS/NAV Sub-Menu.............................................................................................. 6-23

Figure 6-32 GPS 1 Sub-Menu.................................................................................................... 6-25

Figure 6-33 GPS2 Sub-Menu..................................................................................................... 6-26

Figure 6-34 VLOC1 Sub-Menu .................................................................................................. 6-27

Figure 6-35 VLOC2 Sub-Menu .................................................................................................. 6-28

Figure 6-36 Autopilot Sub-Menu.............................................................................................. 6-29

Figure 6-37 AP Computer Sub-Menu ....................................................................................... 6-31

Figure 6-38 AP Computer ......................................................................................................... 6-32

Figure 6-39 GPSS K Factor Keypad............................................................................................ 6-33

Figure 6-40 GPSS K Factor ........................................................................................................ 6-33

Figure 6-41 Broadcast WX Sub-Menu ...................................................................................... 6-34

Figure 6-42 Broadcast LRU Sub-Menu...................................................................................... 6-35

Figure 6-43 Traffic Sub-Menu................................................................................................... 6-36

Figure 6-44 ADS-B Sub-Menu ................................................................................................... 6-36

Figure 6-45 Installer Menu Closed ........................................................................................... 6-37

Figure 6-46 CMT Startup Screen .............................................................................................. 6-38

Figure 6-47 CMT Main Configuration Screen ........................................................................... 6-39

Figure 6-48 KG 71EXP Orientation Drop-Down List.................................................................. 6-40

Figure 6-49 CMT Confirmation of Orientation and Offsets Store ............................................ 6-41

Figure 6-50 CMT Page for Digital I/O Configuration................................................................. 6-42

Figure 6-51 KG 71EXP ARINC Transmit Drop-down List ........................................................... 6-43

Figure 6-52 ARINC Transmit Channel Custom Configuration ................................................... 6-46

Figure 6-53 KMG 7010 Calibration Page .................................................................................. 6-49

Figure 6-54 X, Y, Z Axis Positive Direction ................................................................................ 6-50

Figure 6-55 KMG 7010/MD32 Calibration Reading .................................................................. 6-52

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Figure 6-56 Completion of Magnetometer Calibration............................................................ 6-53

Figure 7-1 KSD 100EXP Screen ................................................................................................... 7-1

Figure 7-2 Menu Button ............................................................................................................. 7-1

Figure 7-3 PFD Setup Sub-Menu ................................................................................................ 7-4

Figure 7-4 Airspeed Labels Button ............................................................................................. 7-4

Figure 7-5 CDI Source Sub-Menu (Options Shown For Reference) ............................................ 7-5

Figure 7-6 Main Menu................................................................................................................ 7-6

Figure 7-7 PFD Menu.................................................................................................................. 7-6

Figure 7-8 Bearing Pointers Sub-Menu ...................................................................................... 7-7

Figure 7-9 Pointer 1 Sub-Menu .................................................................................................. 7-7

Figure 7-10 CRS Button (Value Shown for Reference Only) ....................................................... 7-9

Figure 7-11 SYNC Button (Value Shown for Reference Only)..................................................... 7-9

Figure 7-12 UAT Fail Message .................................................................................................. 7-12

Figure 7-13 System Tools Menu ............................................................................................... 7-15

Figure 7-14 Database Loading Tool Button .............................................................................. 7-15

Figure 7-15 Database Loading Menu........................................................................................ 7-16

Figure 7-16 Database Loading Page (Unpacking) ..................................................................... 7-16

Figure 7-17 Database Loading Page ......................................................................................... 7-17

Figure 7-18 Database Install Buttons ....................................................................................... 7-17

Figure 7-19 Database Loading in Progress Screen.................................................................... 7-18

Figure 7-20 Database Loading Complete ................................................................................. 7-18

Figure 7-21 KSD 100 Wi-Fi Connection Enabled....................................................................... 7-19

Figure 7-22 Connected to KSD Wi-Fi ........................................................................................ 7-20

Figure 7-23 DataManager Lite Main Page................................................................................ 7-20

Figure 7-24 Wi-Fi Webpage with Selected Database ............................................................... 7-21

Figure 7-25 Uploading Databases to KSD 100EXP .................................................................... 7-21

Figure 7-26 Verifying Databases............................................................................................... 7-21

Figure 7-27 Wi-Fi Database Loading Complete ........................................................................ 7-22

Figure 7-28 Restart KSD 100EXP Window ................................................................................ 7-22

Figure 7-29 FlyQ App Main Screen ........................................................................................... 7-23

Figure 7-30 ChartData Manager Screen ................................................................................... 7-24

Figure 7-31 FlyQ Application Detected Window ...................................................................... 7-25

Figure 7-32 FlyQ Database Update Available Window............................................................ 7-26

Figure 7-33 Performing FlyQ Database Update Window ......................................................... 7-26

Figure 7-34 Performing FlyQ Database Update Progress Window .......................................... 7-26

Figure 7-35 Database(s) Update Complete Window................................................................ 7-27

Figure 7-36 Database Loading Completed with Errors Window .............................................. 7-28

Figure 7-37 Wi-Fi Serial Number Mismatch Example............................................................... 7-28

Figure 7-38 FlyQ Database Update Error Message .................................................................. 7-29

Figure 7-39 FlyQ Wi-Fi Connection Failed Message ................................................................. 7-30

Figure 7-40 Software Loading Sub-Menu (Check for USB Updates)......................................... 7-31

Figure 7-41 Software Loading Sub-Menu (New Software Found)............................................ 7-32

Figure 7-42 Software Loading Pop-Up Window (Initiate) ........................................................ 7-32

Figure 7-43 Software Loading Pop-Up Window (Loading In Progress) .................................... 7-32

Figure 7-44 Software Loading Pop-Up Window (Loading Complete)....................................... 7-33

Figure 7-45 Software Loading Pop-Up Window (Power Cycle) ................................................ 7-33

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Figure 7-46 Restore Data to APM............................................................................................. 7-33

Figure 8-1 Screen Maint Menu................................................................................................... 8-7

Figure 8-2 Manual Touch Calibration Menu............................................................................... 8-7

Figure 8-3 Example of Touch Calibration Utility Screen ............................................................. 8-8

Figure 8-4 Example of the Touch Calibration Utility Test Screen ............................................... 8-9

Figure 8-5 Reverting Touch Calibration Screen ........................................................................ 8-10

Figure 8-6 Restore Def. Touch Cal. Screen ............................................................................... 8-10

Figure 8-7 Restoration of Default Values Successful Screen .................................................... 8-11

Figure A-1 KSD 100EXP Center of Gravity................................................................................... A-1

Figure A-2 KSD 100EXP Panel Cutout Dimensions...................................................................... A-2

Figure A-3 KCP 100EXP Dimensions and Center of Gravity - Portrait Orientation ..................... A-3

Figure A-4 KCP 100EXP Dimensions and Center of Gravity - Landscape Orientation................. A-4

Figure A-5 KCP 100EXP Panel Cutout Dimensions...................................................................... A-5

Figure A-6 KG 71EXP Dimensions and Center of Gravity............................................................ A-6

Figure A-7 KG 71EXP Mounting Hole Pattern Diagram .............................................................. A-7

Figure A-8 KMG 7010 Outline and Mounting Drawing (Sheet 1 of 2) ........................................ A-8

Figure A-9 KMG 7010 Outline and Mounting Drawing (Sheet 2 of 2 ......................................... A-9

Figure A-10 MD32 Outline Drawing ......................................................................................... A-10

Figure A-11 KDC 100EXP Outline and Mounting Drawing (Sheet 1 of 2) ................................. A-11

Figure A-12 KDC 100EXP Outline and Mounting Drawing (Sheet 2 of 2) ................................. A-12

Figure A-13 KTP 73 Dimensions and Center of Gravity ............................................................ A-13

Figure A-14 KTP 73 Mounting Hole Pattern ............................................................................. A-14

Figure A-15 KTP 73 Generic Doubler (for 0.016 - 0.032 Inch Skin Thickness) .......................... A-14

Figure B-1 xVue Touch Power Connection Diagrams ................................................................. B-1

Figure B-2 Autopilot Interconnect Diagram ............................................................................... B-2

Figure B-3 Weather and Traffic Interconnect Diagram .............................................................. B-3

Figure B-4 Navigation Interconnect Diagram ............................................................................. B-4

Figure B-5 Audio Panel Interconnect Diagram ........................................................................... B-5

Figure B-6 KSD 100EXP LRU Interconnect Diagram.................................................................... B-6

Figure B-7 KG 71 LRU Interconnect Diagram - 1......................................................................... B-7

Figure B-8 KG 71 LRU Interconnect Diagram - 2......................................................................... B-8

Figure B-9 KG 71 LRU Interconnect Diagram - 3......................................................................... B-9

Figure B-10 KG 71 LRU Interconnect Diagram - 4..................................................................... B-10

Figure C-1 xVue Touch System Components and Cable Routing (Top View) ............................. C-2

Figure C-2 xVue Touch System Components and Cable Routing (Side View) ............................ C-3

Figure C-3 xVue Touch System Circuit Breakers and Switch Locations ...................................... C-3

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LIST OF TABLES

Table 1-1 BendixKing/Vendor References...................................................................................1-2

Table 1-2 Standard References ................................................................................................... 1-2

Table 1-3 Acronyms and Abbreviations....................................................................................... 1-3

Table 2-1 xVue Touch System Components ................................................................................2-1

Table 2-2 KSD 100EXP Primary Flight Display Specifications.......................................................2-5

Table 2-3 KCP 100EXP Control Panel Specifications.................................................................... 2-5

Table 2-4 KG 71EXP ADAHRS Specifications................................................................................ 2-6

Table 2-5 KG 71EXP ADAHRS Performance Characteristics.........................................................2-6

Table 2-6 KMG 7010 Magnetometer Specifications.................................................................... 2-7

Table 2-7 MD32 Magnetometer Specifications...........................................................................2-7

Table 2-8 KDC 100EXP Data Converter Specifications................................................................. 2-8

Table 2-9 KTP 73 Outside Air Temperature Probe Specifications ............................................... 2-8

Table 2-10 KSD 100EXP Environmental Qualification Form (EQF) ..............................................2-9

Table 2-11 KCP 100EXP Environmental Qualification Form (EQF) ............................................ 2-11

Table 2-12 KG 71EXP Environmental Qualification Form (EQF) ................................................ 2-13

Table 2-13 KMG 7010 Environmental Qualification Form (EQF)............................................... 2-15

Table 2-14 MD32 Environmental Qualification Form (EQF)...................................................... 2-17

Table 2-15 KDC 100EXP Environmental Qualification Form (EQF) ............................................ 2-18

Table 2-16 KTP 73 Environmental Qualification Form (EQF)..................................................... 2-18

Table 2-17 xVue Touch System Component Regulatory Compliance ....................................... 2-19

Table 3-1 Pre-Installation Checklist .............................................................................................3-3

Table 3-2 xVue Touch System Components and Kits ..................................................................3-5

Table 3-3 Installation Kit, Backshell Assembly – KSD 100EXP, PN 89000120-002....................... 3-5

Table 3-4 Installation Kit, Configuration Module & Connectors – KSD 100EXP,

PN 89000120-003........................................................................................................................ 3-7

Table 3-5 Installation Kit, Mounting Hardware and Grip - KSD 100EXP, PN 89000120-007 ....... 3-7

Table 3-6 KCP 100EXP Control Panel Installation Kit for Portrait Mounting, PN 89000126-004 3-7

Table 3-7 KCP 100EXP Control Panel Installation Kit for Landscape Mounting,

PN 89000126-005........................................................................................................................ 3-7

Table 3-8 KG 71EXP Installation Kit PN 89000123-007 ............................................................... 3-7

Table 3-9 KMG 7010 Installation Kit PN 050-03643-0000 ..........................................................3-8

Table 3-10 MD32 Connector Kit PN 9019092-1 ..........................................................................3-8

Table 3-11 KDC 100EXP Installation Kit PN 89000138-002 ......................................................... 3-8

Table 3-12 xVue Touch System Accessories and Support Equipment......................................... 3-9

Table 3-13 Installation Materials Required but Not Supplied ..................................................... 3-9

Table 3-14 Tools Required But Not Supplied ............................................................................ 3-11

Table 3-15 KSD 100EXP Discrete Input Ground/Open (DIGO) States........................................ 3-13

Table 3-16 KSD 100EXP Discrete Input 5V/Open (DI5VO) States ..............................................3-13

Table 3-17 KSD 100EXP Discrete Input 15V/Open (DI5VO) States ............................................ 3-13

Table 3-18 KSD 100EXP Discrete Input 28V/Open (DI28VO) States .......................................... 3-13

Table 3-19 KSD 100EXP Discrete Output Ground/Open (DOGO) States ................................... 3-14

Table 3-20 KSD 100EXP Discrete Output 5V/Open (DO5VO) States .........................................3-14

Table 3-21 KSD 100EXP Discrete Output 28V/Open (DO28VO) States ..................................... 3-14

Table 3-22 xVue Touch Compatible Equipment ........................................................................ 3-16

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Table 3-23 Supported Receivers................................................................................................ 3-31

Table 4-1 Configuration Module (J2 Backshell) Pin Descriptions ................................................4-5

Table 4-2 Wiring Harness Equipment........................................................................................ 4-21

Table 4-3 xVue Touch System Component Weights & Centers of Gravity................................ 4-21

Table 4-4 Typical LRU Current Draw..........................................................................................4-23

Table 5-1 KSD 100EXP J1 Pin Descriptions (Viewed from LRU) ................................................... 5-1

Table 5-2 KSD 100EXP J2 Pin Descriptions (Viewed from LRU) ................................................... 5-3

Table 5-3 KCP 100EXP J1 Pin Descriptions (Viewed from LRU) ................................................... 5-6

Table 5-4 KG 71EXP J71 Pin Descriptions (Viewed from LRU)..................................................... 5-6

Table 5-5 Pressure Port Descriptions .......................................................................................... 5-8

Table 5-6 KG 71EXP Maintenance Port Pin Descriptions (Viewed from LRU) ............................. 5-9

Table 5-7 KMG 7010 DB-9 Pin Descriptions (Viewed from LRU) ................................................. 5-9

Table 5-8 MD32 DB-9 Pin Descriptions (Viewed from LRU) ......................................................5-10

Table 5-9 KDC 100EXP Pin Descriptions (Viewed from LRU) ..................................................... 5-11

Table 5-10 KTP 73 Wire Descriptions ........................................................................................ 5-12

Table 5-11 Configuration Module (J2 Backshell) Pin Descriptions ............................................ 5-12

Table 6-1 Supported Navigation Sources .................................................................................. 6-24

Table 6-2 Supported Autopilots ................................................................................................ 6-30

Table 6-3 Supported Broadcast WX Sources .............................................................................6-34

Table 6-4 Supported ADS-B Traffic Sources ..............................................................................6-35

Table 6-5 KG 71EXP AHRS Output Labels .................................................................................. 6-45

Table 6-6 KG 71EXP Air Data Output Labels..............................................................................6-45

Table 6-7 KMG 7010/MD32 Installation Orientation Options................................................... 6-48

Table 7-1 Test Tolerance from 14 CFR Part 43 Appendix E Table 1 ............................................7-3

Table 7-2 Available Database .................................................................................................... 7-15

Table 7-3 USB Database Loading Error Messages .....................................................................7-27

Table 7-4 Wi-Fi Database Loading Errors .................................................................................. 7-29

Table 7-5 Software Loading Error.............................................................................................. 7-34

Table 8-1 xVue Touch System Troubleshooting Chart ................................................................ 8-1

Table 8-2 P-BIT Failures Troubleshooting Chart .......................................................................... 8-4

Table 8-3 C-BIT Failures Troubleshooting Chart..........................................................................8-6

Table 8-4 KG 71EXP Installation Troubleshooting .....................................................................8-12

Table 8-5 KG 71EXP Event Codes...............................................................................................8-14

Table 8-6 Alerts Troubleshooting Chart ....................................................................................8-17

Table 9-1 ICA Inspection Criteria ................................................................................................. 9-4

Table C-1 xVue Touch System Component Locations .................................................................C-1

Table C-2 Electrical Load Analysis - Normal Operating Conditions .............................................C-4

89000109-002 xVue Touch Installation Manual

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1 INTRODUCTION

1.1 How to Use This Manual

1.1.1 General

(1) This publication gives installation and maintenance instructions for the equipment shown on the

Title page.

(2) Standard maintenance procedures that technicians must know are not given in this manual.

(3) Warnings, cautions, and notes in this manual give the data that follows:

The WARNING symbol indicates a condition or tells personnel what part of an operation or

maintenance procedure, which if not obeyed, can cause injury or death.

The CAUTION symbol indicates a condition or tells personnel what part of an operation or

maintenance procedure, which if not obeyed, can cause damage to the equipment.

The NOTE symbol indicates data, not commands. The NOTE helps personnel when they do

the related instruction.

(4) Warnings and cautions precede the applicable paragraph or step. Notes follow the applicable

paragraph or step.

1.1.2 Observance of Manual Instructions

(1) Make sure that you carefully obey all safety, quality, operation, and shop procedures for the unit.

(2) All personnel who operate equipment and do maintenance specified in this manual must know

and obey the safety precautions.

1.1.3 Symbols

(1) The symbols and special characters are in alignment with IEEE Publication 260 and IEC Publication

27. Special characters in text are spelled out.

(2) The signal mnemonics, unit control designators, and test designators are shown in capital letters.

(3) The signal names followed by an “*” show an active low signal.

(4) The symbols in Figure 1-1 show ESDS and moisture sensitive devices.

Figure 1-1 Symbols

1.1.4 Units of Measure

Measurements, weights, temperatures, dimensions, and other values are expressed in the USMS

followed by the appropriate SI metric units in parentheses. Some standard tools or parts such as drills,

taps, bolts, nuts, etc. do not have an equivalent.

1.1.5 Electrostatic Discharge

Handle the items susceptible to electrostatic discharge in accordance with MIL-HDBK-263. Refer to MIL-

STD-1686 for definition of the standards and conditions.

89000109-002 xVue Touch Installation Manual

Rev 2 Page 1-2

For Use in Non-Certified Aircraft

1.2 References

1.2.1 BendixKing/Vendor Publications

The publications listed in Table 1-1 are BendixKing/Vendor references. Check for latest version of

publication.

1.2.2 Other Publications

The publications listed in Table 1-2 are standard references. Check for latest version of publication.

Table 1-1 BendixKing/Vendor References

Document Number Description

D201804000013 xVue Touch Pilot’s Guide

89800109-004 xVue Touch Airplane Flight Procedures (AFP)

006-10662-0007 KSG 7200 ADHARS and KMG 7010 Magnetometer Installation Manual

(Included as reference material for the KMG 7010 Magnetometer)

9019050 Installation Manual and Operating Instructions -– Model MD32 Series Remote

Magnetometer

D201804000014 xVue Touch Experimental Installation and Procedures Documentation

Table 1-2 Standard References

Document Number Description

United States GPO Style Manual (available at http://www.gpo.gov/fdsys/pkg/

GPOSTYLEMANUAL-2008/content-detail.html)

14 CFR Part 43 Title 14 of Code of Federal Regulations (14 CFR) Part 43 – MAINTENANCE,

PREVENTIVE MAINTENANCE, REBUILDING, AND ALTERATION

IEEE STD 260.1 Standard Letter Symbols for Units of Measurement (available from the

American National Standards Institute at http://www.ansi.org)

ARINC 429 Digital Information Transfer System (DITS)

ARINC 453 Very High Speed (VHS) Bus

ARP5414A SAE Aerospace Recommended Practice Aircraft Lighting Zoning

ASME Y14.38 Abbreviations for Use on Drawings and Related Documents (available from the

American National Standards Institute at http://www.ansi.org)

ASME Y14.5 Dimensioning and Tolerancing (available from the American National Standards

Institute at http://www.ansi.org)

ANSI/IEEE STD 91 Graphic Symbols for Logic Functions (available from the American National

Standards Institute at http://www.ansi.org)

H4/H8 CAGE Codes (available from DLA Logistics Information Services at http://

www.logisticsinformationservice.dla.mil)

ANSI/NEMA WC

27500

Standard for Aerospace and Industrial Electrical Cable, nongovernmental

standard replacement for MIL-DTL-27500

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