Benelli TNT300 User manual

TnT300 OWNER’S MANUAL

TnT300
TABLE OF CONTENTS
CONTENTS....................................................................................................................................................................2
Special Warning...........................................................................................................................................................5
Preface.........................................................................................................................................................................6
Safety Notes.................................................................................................................................................................7
• Safe Driving Tips........................................................................................................................................................9
• Riding Gear................................................................................................................................................................9
Vin Number Locaon.................................................................................................................................................10
Locaon of Parts........................................................................................................................................................11
• Meter & Indicators..................................................................................................................................................13
Primary Parts.............................................................................................................................................................15
• Ignion Switch........................................................................................................................................................15
• Le Handlebar Switch.............................................................................................................................................16
• Right Handlebar Switch...........................................................................................................................................17
• Fuel Tank.................................................................................................................................................................18
• Rear Shock Absorber...............................................................................................................................................19
• Rear Brake Pedal.....................................................................................................................................................21

TnT300
TABLE OF CONTENTS
• Shi Pedal...............................................................................................................................................................21
• Tool Kit....................................................................................................................................................................22
Fuel and Engine Oil Use Noce..................................................................................................................................22
Break In......................................................................................................................................................................23
Inspecons Before Riding..........................................................................................................................................24
• How to start the engine..........................................................................................................................................25
• Smooth Acceleraon...............................................................................................................................................26
• Changing gears........................................................................................................................................................27
Inspecon & Maintenance.........................................................................................................................................27
• Maintenance Schedule...........................................................................................................................................27
• Oil Level & Oil Change.............................................................................................................................................31
• Spark Plug...............................................................................................................................................................32
• Catalyc Converter..................................................................................................................................................32
• Baery.....................................................................................................................................................................33
• Throle Cable Adjustment......................................................................................................................................36
• Clutch Adjustment..................................................................................................................................................37
• Chain Adjustment...................................................................................................................................................37

TnT300
TABLE OF CONTENTS
• Brake.......................................................................................................................................................................39
• Air Filter Maintenance............................................................................................................................................41
• Bulb Replacement...................................................................................................................................................41
• Fuse Replacement...................................................................................................................................................42
• Lubricaon Points...................................................................................................................................................43
• Valve Clearance Adjustment....................................................................................................................................43
• Tires.........................................................................................................................................................................43
Storage Guidelines.....................................................................................................................................................45
Specicaons & Technical Parameters........................................................................................................................47
Emissions Control System Warranty...........................................................................................................................48

TnT300
SPECIAL WARNING
Warning: Do not use fuses of improper amperage or non fuse objects for fuse replacement as this could cause serious prob-
lems like re or bulb failure or could even lead to electrical shock. ONLY USE FUSES OF THE CORRECT AMPERAGE AND TYPE WHEN
REPLACING.
Fuse Locaon: next to the baery;
Fuse specicaon: 40A for the main power fuse.
Burnt fuses are usually caused by an internal electrical fault or short. If the fuse blows immediately upon replacement, bring
the vehicle to an authorized Benelli dealership for inspecon and repair. You should only ride the vehicle once repairs have been
made.
NOTE:
Before changing the fuses, switch the ignion to “OFF“ in case of short circuits;
* Make sure the contact points of the fuse are intact when installing as a damaged fuse could lead to poor contact, parts
damage or even re.
Reconguraon: DO NOT recongure the vehicle or change the locaon or mounng of vehicle parts or accessories, this could have
a strong impact on the stability, safety of the vehicle, and operaon. Any reconguraon of the electrical systems, emission control
systems, evaporave canister or any other government regulated systems is strictly prohibited and are against the law. Any problems
resulng from the reconguraon of the vehicle without authorizaon are solely the owners responsibility. The user shall obey all
local and naonal trac regulaons while riding.

TnT300
PREFACE
We sincerely appreciate you choosing the Benelli TnT300 motorcycle. By observaon and applicaon of advanced technology
both at home and abroad, we are producing a motorcycle designed to bring you both a safe and pleasurable riding experience.
Riding a motorcycle is one of the most excing sports. Prior to driving your motorcycle, you should fully understand the regulaons
and requirements proposed in this operaon and maintenance manual.
This manual outlines the proper methods for repairing and maintenance of your motorcycle. The opmum performance and
durability of your motorcycle can be ensured by following the suggesons outlined in this manual.
Specially trained personnel are available at any authorized Benelli/SSR Dealer to provide you with service, parts and accessories.
With the persistent pursuit of quality tenet – “making consumers more sased”, the company has been connuously improving
both the quality and performance of the product.
Aenon
Tips for Breaking-in your Benelli Motorcycle
The inial mileage of 1000 mi. plays the most important role for the whole service life of your motorcycle. During this
period, proper break-in is vital to ensure the maximum service life as well as its opmized performance.
PREFACE

TnT300
Please read this manual carefully so that you understand the safety cauons outlined within. The words “Warning”, “Cauon” and
“Aenon” are used here to indicate the varying level of importance, please be sure you fully understand these denions as fol-
lows:
Warning-------------Refers to events involved with the personal safety of the driver, injury may be caused if it is ignored.
Cauon--------------Refers to events being related to operaon of the motorcycle, to prevent damage to the motorcycle.
Aenon------------Refers to the explanaon as to facilitate maintenance or make clear important notes.
SAFETY NOTES
Note:
For safety purposes, the rider should be fully read and comprehend the safety notes and features outlined in
this manual before riding.
SAFETY NOTES

TnT300
1. Perform a complete inspecon before starng the engine to prevent any accidents or damage to the vehicle.
2. Many accidents are aributed to inexperienced riders. Make sure all riders are qualied and licensed before riding. Never allow
the motorcycle to be ridden by someone without a driver’s license.
3. Most accidents between automobiles and motorcycles are caused by the automobile driver “not seeing” the motorcycle rider. In
order to reduce the chance of accidents, the rider should:
• Wear bright colored and/or reecve clothing/protecve equipment;
• DO NOT ride in the blind spot behind other vehicles, aempt at all mes to make yourself the most visible to those around
you.
4. The rider shall obey all local and naonal trac safety laws and regulaons while riding:
• Speed is the single largest contributor to accidents, keep your speed within the limits posted.
• Always use your turn signals before turning or changing lanes to prevent accidents.
5. While riding, always keep both hands on the handlebars and both feet rmly planted on the footpegs, passengers should grasp the
rider or the passenger grab handle and keep their feet rmly planted on the footpegs.
6. Any reconguraon or disassembly of the vehicle that can aect the safe and normal operaon of the motorcycle is strictly prohib-
ited.
7. Any aermarket accessories installed shall not aect the safe riding and operaon of the motorcycle.
Overloading of the electrical system could lead to unsafe operaon or damage to the vehicle.
8. DO NOT operate the motorcycle within closed spaces, this could lead to carbon monoxide poisoning and/or death.
SAFETY NOTES

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PROTECTIVE GEAR
1. The most common cause of fatal motorcycle accidents are caused by head injuries. For the purpose of personal safety, the driver
should wear a safety helmet, riding boots, gloves and protecve clothing. Passengers should also be equipped the same.
2. The exhaust system will get very hot while riding and will connue to be hot for some me aer the engine is shut o. Never touch
the hot exhaust system and wear long pants, not shorts, to avoid burns.
3. DO NOT wear loose clothing that can become caught in the control levers, pedals or wheels. Any loose items should be secured
with a strap or rubber band before riding.
SAFETY NOTES

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VIN AND ENGINE NUMBERS
The Vehicle Idencaon Number (VIN) and the Engine Number are used for the registraon of the vehicle, this will also help any
dealerships idenfy your motorcycle when providing service, parts or accessories.
Record these numbers here for easy reference and use in the future.
The Vehicle Idencaon Number (VIN) is stamped into the right side of the frame along the steering stem tube.
The Engine Number is stamped into the lower crankcase of the engine on the right hand side.
Please write these numbers down below for your reference.
VIN:
Engine Number:
SERIAL NUMBER

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① Clutch Lever
② Le Handlebar Switch
③ Combinaon Meter Assy.
④ Ignion Switch
⑤ Right Handlebar Switch
⑥ Front Brake Lever
⑦ Throle
PARTS LOCATIONS

TnT300
⑧ Rear Shock Absorber
⑨ Rear Brake Pedal
⑩ Gear Change Lever
⑪ Side Stand
⑫ Fuel Tank
PARTS LOCATIONS

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PARTS LOCATIONS
METER & INDICATORS
1. LEFT TURN SIGNAL INDICATOR
This indicator will light when the le turn signal is acvated.
2. RIGHT TURN SIGNAL INDICATOR
This indicator will light when the right turn signal is acvated.
3. HIGH BEAM INDICATOR
This indicator will light when the high beam headlight is acvated.

TnT300
PARTS LOCATIONS
4. ENGINE OIL PRESSURE WARNING LIGHT
This indicator will light when the engine oil level is low or the oil pressure is low, the engine should be shut o im-
mediately and the engine oil level should be checked and corrected/repaired.
5. NEUTRAL INDICATOR LIGHT
When the transmission is in the neutral posion, the indicator will light up a green “N”.
6. FUNCTION BUTTON A
Short press this buon to switch between the trip odometer and total odometer displayed on the meter. Long
press this buon to reset the trip odometer.
7. FUNCTION BUTTON B
Long press this buon to enter the clock adjustment mode. Short press the B buon to select a digit for clock
adjustment. While in me adjustment mode, short press funcon buon A to adjust the value of the clock; if funcon
buon A is long pressed, the value of the clock will change swily, to reach the desired me value easily. If both func-
on A and funcon B buons are pressed simultaneously, the displaying units of coolant temperature, mileage and
speed can be switched between metric and imperial units.
8. TACHOMETER
The tachometer indicates the engine’s revoluons per minute.
9. COOLANT TEMPERATURE GAUGE
This gauge shows the current vehicle temperature.

TnT300
PRIMARY PARTS
10. SPEEDOMETER
The speedometer displays the current vehicle speed, in miles per hour or kilometers per hour.
11. CLOCK
This displays the current me.
12. FUEL LEVEL GAUGE
This displays the current fuel volume in the fuel tank.
13. ODOMETER / TRIP METER
The odometer records the total mileage driven, and the trip meter, which can be reset, displays the total miles
driven unl it is reset by the user.
14. FUEL INJECTION TROUBLE INDICATOR
This warning light will light up when there is a problem with the fuel injecon system. It can be used to perform
the self-diagnosis procedure.
PRIMARY PARTS
IGNITION SWITCH
“OFF” posion: All electrical circuits are o.

TnT300
“ON” posion: the electrical circuit is on and the engine can be started.
“LOCK” posion: turn the handlebars all the way to the le, press in and turn the ignion key all the way to the le.
In this condion, the vehicles handlebars are locked to prevent the. To unlock the vehicle insert the key and turn it to
the right.
LEFT HANDLEBAR SWITCH
1. CLUTCH LEVER
When starng the engine or shiing, pull in the clutch
lever to disengage the transmission.
2. HIGH & LOW BEAM SWITCH
By turning the switch to the “ “ posion, the headlight high
beam will acvate and the blue indicator on the meter will light
up; turn the switch back to the “ “ posion and the headlight
will switch back to the low beam.
3. TURN SIGNAL SWITCH
Turn the switch to the “ “ posion, the le turn signal lamp will ash; turn the switch to the “ “ posion,
the right turn signal lamp will ash. The indicator on the meter will ash accordingly when either switch is acvated.
PRIMARY PARTS

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PRIMARY PARTS
4. HORN BUTTON
Press this buon to acvate the vehicle horn when needed.
2. PASSING LIGHT SWITCH
Use this switch to temporarily acvate the vehicle high beam to warn oncoming vehicles of your presence or to get
the aenon of a vehicle that doesn’t see you.
RIGHT HANDLEBAR SWITCH
1. ENGINE STOP SWITCH
When the switch is in the “ “
posion the power is on,
and the engine can be started.
When the switch is in the “ “
posion the power is o,
and the engine cannot be started.
Warning:
Always use the turn signals indicators when changing lanes or turning, this will ensure the vehicles around you are
aware of your movements.
Cauon:
During normal operaon the engine stop switch should be in the “ “ (run) posion. Only use this switch for
emergency situaons, for example: aer and accident or if experiencing ignion switch problems.

TnT300
PRIMARY PARTS
2. HAZARD LIGHT SWITCH
By turning the switch to the “ “ posion all of the turn signals will light up and blink, move the switch to the “•“
to shut o the hazard lights.
3. ELECTRIC START BUTTON
Pull in the clutch lever and make sure the transmission is in neutral, press the buon and the engine will start.
4. THROTTLE GRIP
Turn the throle grip to control the RPM of the engine. Twist the grip toward yourself to increase speed, turn it
away from you to slow down.
5. FRONT BRAKE LEVER
Pull in the front brake lever to apply the front brake. DO NOT pull it abruptly otherwise the front re could lock up
causing slippage of the front re and possibly an accident.
FUEL TANK
The capacity of fuel tank (including reserve) is about 16L. To open fuel tank cap, insert the key and turn it clockwise to
open the cap. To close the fuel tank, reinstall the cap and then press it downward. Remove the key when you hear the
click sound and the key returns to the inial posion.
Cauon:
Do not overll the fuel tank. Do not allow fuel to splash on the hot engine. Please stop the engine and turn the
ignion to “ “ (o) posion when you need to refuel. Do not forget to lock the fuel tank cap aer adding fuel in case of
evaporaon to the air, which is a waste of energy and would pollute the environment. Don’t use re when refueling.

TnT300
REAR SHOCK ABSORBER
The motorcycle is equipped with one rear shock absorber on the right
side of the motorcycle.
Spring pre-load adjustment
The rear shock absorber is equipped with a spring preload adjusng ring.
Adjust the spring preload as follows:
To increase the preload seng of the spring, turn the adjustment
ring nut with special wrench as illustraon (A), to make the suspension ser.
Please rotate opposite direcon to achieve a soer seng. Aer
adjustment, please make sure the lock nut is ghtened to ensure safe riding.
Rebound damping adjustment
The rear suspension rebound damping can be adjusted by the adjusng knob at the boom of the rear shock. To adjust the rebound
damping, please adjust as follows:
1. Turn the adjustment knob as illustraon (B) unl feeling ght and no click sound heard, this is the zeroing point with maximum
rebound damping eect (rebound extremely slow).
2. Turn the adjustment knob in the opposite direcon, and count the clicking sounds. The total adjustable range is 36 clicks from the
zero point, in normal riding, the seng should be 5~10 clicks according to the road condion and rider’s preference.
Generally speaking, when the spring preload is increased, the rebound damping should also be increased accordingly. If you are not
sure how to adjust the rear suspension correctly, please refer to an authorized dealer for technical advice.
PRIMARY PARTS
Cauon:
Rotate this adjusng knob by hand only, and never use too much force, or the rear suspension will be damaged. This
will be deemed as abnormal usage, and will not be covered by the warranty.

TnT300
Cauon:
When the transmission is in the neutral posion, the neutral indicator lamp will turn on. Slowly release the clutch
lever to make sure the transmission is in the neutral posion before completely releasing it.
REAR BRAKE PEDAL
Step on the rear brake pedal to slow the rear wheel.
The brake light will turn on while the rear brake is in use.
SHIFTER PEDAL
This motorcycle is equipped with a six-speed constant mesh
gearbox.
Slow down the vehicle when shiing to lower gears. Revving up the engine slightly to shi gears is a smoother way to shi and
avoid damaging gears.
PRIMARY PARTS