Bentone BG 400 Technical specifications

Providing sustainable energy solutions worldwide
178 016 73-5 P93783 2022-12-14
Installation- and maintenance instruction
BG 400 Biogas
LME11.230C2E
DMV-DLE 512
VPS 504
FRS 515
Translation of the original instructions.

2Bentone
example Beispielexempel
352011030141
Designation
Type
Model
Serial no.
Motor supply
Main supply
MADE IN SWEDEN BY
LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar
BF 1 KS 76-24
BF 1
BF 1 KS 76-24
1234567
1~230V 1,0A 50Hz IP 20
Man.Year 2019
Cap. Min-Max
3
?
1
-sv
1. Manualer på övriga språk
2. www.bentone.com\
nedladdning eller scanna
QR-koden.
3. Skriv in brännarens
artikelnummer som  nns på
din typskylt (se bild) och välj
ditt språk.
Detaljerad ecodesign
information kan laddas ner
på: www.bentone.com/
ecodesign.
-en
1. Manuals in other
languages
2. www.bentone.com\
download or scan QR-code.
3. Enter the burner`s article
number on your data plate
(see picture) and select
language.
Detailed ecodesign
information can be
downloaded at:
www.bentone.com/
ecodesign.
-da
1. Manualer på andre sprog
2. www.bentone.com\
download eller scan
QR-koden.
3. Indtast brænderens
artikelnummer, der  ndes
på typeskiltet (se billede), og
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Detaljerede oplysninger om
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på: www.bentone.com/
ecodesign.
-fr
1. Manuels dans d’autres
langues
2. www.bentone.com\
download ou scannez le
code QR.
3. Saisir le numéro d’article
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l’illustration) et sélectionnez
la langue.
Des informations détaillées
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ecodesign.
-de
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download oder scannen Sie
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3. Geben Sie die
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(siehe Bild) und wählen Sie
die Sprache aus.
Detaillierte Informationen
zum Ecodesign können unter
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heruntergeladen werden.
2

3Bentone
Table of contents
1. General Information........................................................4
1.1 Delivery inspection....................................................................4
1.2 Safety ...........................................................................................4
1.3 What to do if you smell gas.....................................................5
2. Technical data...................................................................6
2.1 Dimensions BG 400..................................................................6
2.2 Capacity range...........................................................................7
2.3 Gas categories, approved gases............................................7
2.4 Technicalspecication .............................................................8
2.5 Workingeld..............................................................................8
2.6 Components...............................................................................9
2.7 Skeleton diagrams, 1-stage burner ....................................10
2.8 Skeleton diagram, biogas 1-stage burner.........................11
3. Installation......................................................................12
3.1 General instructions...............................................................12
3.2 Instructions ..............................................................................12
3.3 Inspection and maintenance................................................12
3.4 Preparation for assembly .....................................................12
3.5 Gas supply ................................................................................12
3.6 Electric connection .................................................................12
4. Electric equipment.........................................................13
4.1 Safety system ..........................................................................13
4.2 Wiring diagram........................................................................13
4.3 Function LME... ........................................................................14
4.4 Control program at faults; fault mode indicator LME .... 15
5. Mounting ........................................................................17
5.1 Gas nozzle.................................................................................18
5.2 De-aerating...............................................................................19
5.3 Tightness control ....................................................................19
5.4 Calculationofgasow..........................................................20
6. Settings ...........................................................................21
6.1 Brake plate adjustment .........................................................21
6.2 Control of burner head..........................................................21
6.3 Startup.......................................................................................21
6.4 Control of combustion ..........................................................21
6.5 Settingtheairpressureswitch ............................................22
6.6 Settingthegaspressureswitchmin...................................23
7. Leakage control VPS 504 ..............................................24
7.1 Technical data ..........................................................................24
7.2 Program sequence .................................................................24
7.3 Electrical connection .............................................................25
8. Gas pressure regulator .................................................26
9. Double Solenoid valve ..................................................28
10. Service .............................................................................30
10.1 Burner Service Schedule, Gas ..............................................30
10.2 Component replacement intervals......................................30
10.3 Combustion device .................................................................31
10.4 Replacement, Damper motor air.........................................32
10.5 Fan .............................................................................................33
10.6 Replacement of electrical components..............................34
10.7 Vibrations..................................................................................35
10.8 Controlofamemonitoringandionizationcurrent .......36
11. Handing over of the installation ..................................38
12. Troubleshooting.............................................................39
13. Service- and inspection protocol .................................41

4Bentone
172 515 01-2 2021-10-05
1. General Information
The burner may only be used for its intended purpose in accordance with the
product’s technical data.
We reserve the right to make design changes and cannot be held liable for any
misprints or typographical errors.
Modifying the design or using accessories or components that have not been
approved by Enertech in writing is strictly prohibited.
This Installation and Maintenance manual:
• is to be regarded as part of the burner and must always be kept near
the installation site.
• must be read prior to installation.
• is intended for use by authorised personnel.
1.1 Delivery inspection
• Make sure everything is delivered and the goods have not been
damaged during transit. Transport damage should be reported to the
shipping company.
• If something is wrong with a delivery, report it to the supplier.
1.2 Safety
- before installation:
• Installation and work on the burner and associated system
components may only be carried out by persons who have undergone
relevant training.
• The product is packaged to prevent damage from occurring when
handled – Handle the product with care! Lifting equipment must be
used to lift larger packages.
• The products must be transported/stored on a level surface in a dry
environment, max. 80% relative humidity, no condensation.
Temperature -20 to +60 °C.
- installation:
• The burner must be installed in accordance with local regulations for
 re safety, electrical safety, and fuel distribution.
• The premises must comply with local regulations pertaining to use of
the burner and must have adequate air supply.
• The installation site must be free of chemicals.
• Fire extinguisher with Class BE recommended.
• Make sure when installing the burner that there is enough space to
service the burner.
• The electrical installation must be professionally carried out in
accordance with current mains electricity regulations and in a
professional manner.
• Make sure that the burner is suitable for the application (see Technical
Data).
• All components must be installed without being bent, twisted or
subjected to mechanical or thermal forces that affect components.

5Bentone
• Care must be taken by the installer to ensure that no electrical cables
or fuel lines are pinched or otherwise damaged during installation or
service.
• Sharp edges can occur on, for example:  ame tube, fan wheel and air
damper.
• The gas outlet from the pressure regulator must be con gured in
accordance with applicable regulations and lead to a safe area.
- before  rst start:
• The burner must not be put into operation without proper safety and
protection devices.
• Permitted ambient temperature during operation -10 to +60 °C. Max.
80% relative humidity, no condensation.
• The surface temperature of the burner’s components may exceed
60 °C.
• Handle with caution – the burner has moving parts, and there is risk
of crushing injuries.
• Seal inspections must be performed during installation and servicing
to prevent leakage.
• Fitting and installation work has been completed and approved.
• Electrical installation has been correctly performed.
• Flue gas ducts and combustion air ducts are not blocked.
• All actuators and control and safety devices are in working order and
correctly set.
• If the boiler is equipped with an access hatch, this must be equipped
with a hatch opening switch connected to the burner’s safety system.
• When in operation, the burner’s noise level can exceed 85 dBA – use
hearing protection!
- Operation:
• Carry out all stipulated settings, service and inspection work within
the set time.
1.3 What to do if you smell gas
• Turn off the fuel supply.
• Turn off the device and remove the boiler from operation.
• Open windows and doors.
• Prevent open  ames or sparking, e.g. do not turn lights on or off, do
not use any electrical appliances or mobile phones.
• Evacuate the building.
• Notify the installer or gas supplier of the problem so that it can be
recti ed.

6Bentone
2. Technical data
The burner is intended for:
• Operation in installations according to EN 303 and EN 676.
Fuels:
• Natural gas H, E, L, LL.
• Dry biogas max 0.1 Vol% H2S and min 50% CH4.
2.1 Dimensions BG 400
172 535 42 2022-12-06
Length of
fl ame tube
Flame tube
measure A
Flame tube
measure B
Flame tube
measure C
172 155 ø140 ø110
272 255 ø140 ø110
* The above dimensions are max. measurements. Depending on the components used, the measurements may vary.
** Min. recommended distance to  oor.
D E F G H I J
100 410 250 *410 192 *506 **200
I
øC
A D
H
F
E
øB
G
**J
160303-621

7Bentone
K L M
12 ø175-240 ø145 (***115)
K
L
M
***Dimensions when installing blast tubes from the inside of the boiler.
2.3 Gas categories, approved gases
Components are approved for dry biogas with a maximum content of 0.1% H2S.
BG 400
G20 61 - 320 6.5 33.9 360
G25 61 - 320 7.5 39.4 360
61 - 250 10.2 41.7 360
160303-617
Capacity
kW
Gas quantity
at min. power
Nm3/h
Gas quantity
at max. power
Nm3/h
Max.
connection
pressure mbar
Min
connection
pressure mbar
See data plate.
Biogas
Gas quantity and capacity vary according to grade of gas and connection pressure.
Category Country of destination Supply pressure
II2R3R AT, BE, BG, CH, CY, CZ, DE, DK, EE, ES, FI, FR, GB, GR,
HR, HU, IE, IS, IT, LT, LU, LV, MK, MT, NL, NO, PL, PT, RO,
RS, SE, SI, SK, TR
20 mbar
II2H3B/P AT, CH, CY, DK, FI, LT, RO, SE, SK 20 mbar
II2H3P GB, IE 20 mbar
II2L3B/P NL, RO 20 mbar
II2E3B/P PL 20 mbar
I2E(R)B BE 20 mbar
I3P BE 20 mbar
160302-223-3
2.1.1 Measurements for connection to the boiler
2.2 Capacity range

8Bentone
!Do not exceed working
eld.
2.5 Working eld
-1
0
1
2
3
4
5
50 100 150 200 250
mbar
kW
61-250 kW
160303-618
2.4 Technical specication
Measurements according to EN 15036-1:2006
Alt.1 The noise level of the burner can be reduced by equipping the burner with
silencer. Installation must be done so it does not prevent air supply to the
burner.
Alt.2 The burner’s noise level can be reduced by connecting the burner’s air
intake to the air duct that opens into an appropriate location. Installation
must be done so it does not prevent air supply to the burner.
BG 400
Main supply 230V, 1~, 2.2A, 50Hz, IP20
Max fuse rating 6.3A
NOX-class 2 G20, G25 / 3 G30, G31
Noise level 89dBA

9Bentone
2.6 Components
1. Cover, inspection glass
2. Air pressure switch
3. Air adjustment
4. Inner assembly adjustment
(not town gas)
5. Gas valve (MultiBloc)
6. Flame cone
7. Connecting pipe
8. Air damper
9. Air intake
10. Gas pressure switch
11. Ball valve
12. Control box
13. Electrical connection
14. Reset button
15. Fan wheel
16. Motor
17. Ignition electrode
18. Transformer
19. Ionization electrode
20. Inner assembly
21. Nozzle
22. Brake plate
1 2 3
7
8
10
11
13
12
15
16
17
21
19
18
9
20
22
4
5
6
4
14
160303-623
160303-624

10 Bentone
172 515 65 2018-01-02
2.7 Skeleton diagrams, 1-stage burner
1. Ball valve
2. Filter
3. Governor
4. Pressure gauge with shut-off cock
5a. Gas pressure switch, mini
5b. Gas pressure switch, maxi
6a. Main valve
6b. Safety valve
7. 1) Valve proving system
9. Air pressure switch
10. Gas burner control
Pos. 5b, 7: Components not required according to EN 676.
1) Required over 1200 kW according to EN 676.hhh
3
6b5b
10
6a
9
7
1 2
5a
4
Gas valve (MultiBloc)

11Bentone
2.8 Skeleton diagram, biogas 1-stage burner
21 3
ab4c
a b c4
35Pe Pa
1. Governor pressure
2. Gas pressure switch
3. Governor FRS shall be be tted with separate
lter
4. Twin solenoid valve
5. Valve proving system (VPS)
Pe Pressure before valve
Pa Pressure between valves
Adjusting points
a). Gas pressure adjustment
b). Main ow restrictor
c) Hydraulic brake
VPS: Standard on burners with an output ≥ 1200 kW. Optional on burners with an output < 1200 kW.

12 Bentone
172 535 09-2
3. Installation
3.1 General instructions
Installation must be carried out in accordance with current regulations and
instructions.
The supplier/installer of the facility is obliged to familiarize himself with
all regulations so that the installation meets the requirements of the local
authorities.
Installation, assembly and settings must be performed to obtain the best
possible function. Only gas intended for the gas burner may be used.
3.2 Instructions
It is the installer’s responsibility to instruct the user in detail in the functions of
the gas burner and the entire system.
3.3 Inspection and maintenance
The system must be maintained at the interval specied in the service
schedule. If the burner is in a dirty environment, service should be done at
more frequent intervals.
3.4 Preparation for assembly
Check that the burner’s dimensions and capacity range match the current
boiler. The power information on the type plate refers to the burner model’s
min. and max. effect.
3.5 Gas supply
In order to obtain good operational safety, it is important that the installation
of the gas distribution system is carried out correctly, considering the
following:
• Check that the burner is approved for the gas quality of the
installation.
• Check that the burner gas components are approved for the specied
gas pressure, see type plate.
• Installation must be carried out in accordance with current standards.
• Pipe lines should be assembled so that service can easily be
performed on the boiler and burner.
• Pipe lines should be assembled so that any contaminants do not come
into contact with the gas components.
3.6 Electric connection
• Before work on the electrical connection, the current must be
disconnected so that the installation is isolated.
• Connection must be done in accordance with the applicable
regulations.
• Connection must conform to the wiring diagram.
!If any electrical connection other than that recommended
by Enertech is used, there is a risk of property damage and
personal injury.

13Bentone
4. Electric equipment
4.1 Safety system
The safety system (safety switch for hatches, doors, water level, pressure,
temperature and other safety devices) must be installed in the safety circuit in
accordance with current regulations for the system.
The cables of the safety system must be separated so that the outgoing signal
is not placed in the same cable as the incoming signal.
4.2 Wiring diagram
172 615 45-2 2022-12-07
Bn Brown
Bu Blue
Gn Green
Ye Yellow
Gn/Ye Green/Yellow
Bk Black
Gy Grey
Rd Red
Wh White
Og Orange
Vt Violet
E105771

14 Bentone
4.2.1 List of components
4.3 Function LME...
1. Operating switch ON-Thermostat ON-Gas pressure switch ON
A check that the air pressure switch does not indicate fan pressure is
carried out.
2. Burner motor starts
A check that the air pressure switch indicates sucient fan pressure is
carried out.
3. The ignition spark is created
4. The gas solenoid valve is open
The gas is ignited. The ionisation electrode now indicates a ame.
5. The safety time expires
The ignition spark ceases. The safety period ceases. If the spark is missing
or it disappears after this time limit, the gas burner control is blocked.
6. Operating position
7. Stop
The operation of the burner can now be stopped with the control switch or
thermostat.
If the gas burner control is blocked
Red light in the gas burner control is lit. The burner is restarted by pushing
the reset button.
4.3.1 Technical data
!Mains connection and
fuse in accordance with
local regulations.
A1 Gas burner control
A2 Twin thermostat
A3 Leakage control, VPS 504 (option)
F1 Fuse
H1 Alarm, 220V
M1 Motor
Q1 Signal amplier AGQ
R1 UV-detector
S3 Main switch
S8 Air pressure switch
T1 Ignition transformer
X1 Plug-in contact, burner
X2 Plug-in contact, boiler
S9 Gas pressure switch
Y1 Gas solenoid valve
LME11.230C2E
2 s
20 s
2.5 s
< 3 s
< 1 s
< 1 s
5 µA
20 µA
160303-312
Preiginition time
Prepurge time
Postignition time
Safety lockout time
Reset time after lockout
Reaction time on  ame failure
Min. ionisation current at  ame
Max. ionisation current

15Bentone
Light period
(waiting period ≥ 10 s) Blinking code Pause Blinking codePress the
reset button > 3 s
4.4 Control program at faults; fault mode
indicator LME ....
4.4.1 Colour codes
4.4.2 Diagnosing alarm causes
After alarm disconnection, the red alarm signal light is lit continuously.
The diagnosing of the alarm cause can be read according to the following
sequence:
4.4.3 Limiting of starting repetitions
LME 11... has a function with start repetition if the ame is not created at start
or disappears during operation.. LME 11... allows max. three repetitions during
continuous starting cycle.
Table colour codes for multi-coloured signal light (LED)
Status Colour codes Colours
Waiting period «tw», other waiting periods ○………………… O
Ignition phase, ignition controlled ●○●○●○●○●○● Blinking yellow
Normal operation □………………… Green
Operation, poor ame signal □○□○□○□○□○ Blinking green
Illegal ame signal during start-up □▲□▲□▲□▲□▲ Green-Red
Undervoltage ●▲●▲●▲●▲●▲ Yellow-Red
Fault, alarm ▲………………… Red
Blinking code for fault codes ▲○ ▲○ ▲○ ▲○ Blinking red
Interface diagnostics ▲▲▲▲▲▲▲▲ Red icking
…… Continuous
○Off
▲Red
●Yellow
□Green

16 Bentone
4.4.4 Alarm code table
Red blinking code on
signal lamp (LED)
Possible causes
Blinking 2 x
••
No ame creation at End of “TSA”
–defective or fouled ame monitoring.
–defective or fouled fuel valves.
–poor burner setting.
–defective ring device.
Blinking 3 x
•••
“LP” defective
–No air pressure switch signal after “t10”.
–“LP” is welded in open position.
Blinking 4 x
••••
Illegal ame signal during start-up.
Blinking 5 x
•••••
Time out “LP”
–“LP” is welded in open position.
Blinking 6 x
••••••
Free
Blinking 7 x
•••••••
Too many ame disappearances during operation.
–poor burner setting.
–defective or fouled fuel valves.
–defective or fouled ame monitoring.
Blinking 8 x
••••••••
Free
Blinking 9 x
•••••••••
Free
Blinking 10 x
••••••••••
Connection fault or internal fault, outgoing contacts or
other faults.
Blinking 14 x
••••••••••••••
CPI contact not closed.
During the diagnosing of the alarm cause, the control outputs are voltage-
free.
• The burner is disconnected.
• Exception, alarm signal «AL» at board 10.
• Reconnection of the burner happens after resetting only.
• Press the reset button 0.5...3 s.
4.4.5 Interface diagnostics
To change to interface mode, press and hold the reset button longer than 3 s.
To go back to the normal position, press and hold the reset button longer than
3 s. If the gas burner control is in the alarm position, it is reset by pressing the
reset button 0.5...3 s.

17Bentone
172 515 06-2 2022-11-28
!Check for leaks in the gas line.
5. Mounting
The burner is mounted on the boiler according to the hole pattern on the
xing ange.
1. Remove the gas valve from the burner.
2. Remove fan housing by loosening nut (A), swing out fan housing.
Disconnect ionisation and ignition cables from the electrodes.
Remove nut (B) on hinged ange and lift fan housing off.
3. Install the xing ange and the supplied gasket on the boiler. If
new mounting holes need to be drilled, use the xing ange as a
template and fasten with M8-M12 screws.
4. Check that the electrodes are correctly set, see chapter Gas
nozzle.
5. Mount the fan housing on the xing ange and fasten with nut
(B).
6. Connect the ionisation and ignition cables.
7. Fit the gas valve.
8. Connect the gas with the ball valve provided. Ensure that the pre-
screwing, ball valve and tubings are done in such a way that the
burner and boiler hatch can be easily used for servicing.
9. Connect the supply cable, operating and safety circuits.
B
A

18 Bentone
5.1 Gas nozzle
Check that the ignition and ionization electrodes are correctly set before
mounting on the boiler.
Natural gasPropan
Biogas (UV detector)
2.5
8.0
172 515 08-2 2022-11-28

19Bentone
5.2 De-aerating
De-aerating the gas line by closing the tap to the gas connection and
unscrewing the screw on the measuring nipple for the connection pressure.
Connect a plastic hose, open the tap and drain the gas in a safe place. When
the de-aerating is completed, be sure to ret the screw on the measuring
nipple.
5.3 Tightness control
When checking for leakage, the solenoid valve must be closed. A pressure
gauge is connected to the measuring nipple ”Pa”, see picture. The test
pressure in the system must not be higher than max. connection pressure,
see data plate. If leaks are found during measurement, locate the source
using soapy water or leak detection spray. After sealing: check the tightness
of the gas xture again.
!Check the gas tightness.
Pa

20 Bentone
5.4 Calculation of gas ow
Formula symbol Description Example values
VNStandard gas volume [Nm3/h]
Gas volume at normal condition 15 °C 1013 mbar
-
QBoiler output [kW] 140 kW
HiLower caloric value of gas [kWh/m3]
Natural gas under normal conditions 15 °C 1013 mbar, EN 676
9.45 kWh/m3
ηBoiler eciency (e. g. 90%) 0.9
fConversion factor (pressure and temperature compensation) -
tGas Gas temperature at gas meter [°C] 15 °C
PBaro Barometric air pressure [mbar] 945 mbar
PGas Pressure of gas at the gas meter [mbar] 20 mbar
V Operating volume [m3/h] -
VG Gas ow measured at the gas meter [m3] 0.46 m3
TMeasuring time for consumed gas quantity [s] 91 s
VN=
Q
VN =
140 kW
=16.5 m3/h
η · Hi0.9 · 9.45 kW/m3
Calculate standard volume using the following formula:
f=
273
x
PBaro + PGas
f=
273
·
945 + 20
= 0.90
273 + tGas 1013 273 + 15 1013
Calculate conversion factor using the following formula:
V=VNV=
16.5 m3/h =18.2 m3/h
f0.90
Calculate gas volume using the following formula:
V=
3600 · VGV= 3600 · 0.46 m3
=18.2 m3/h
T91 sek
Determine operating volume with the following formula:
Gas quality kWh/Nm3MJ/Nm3
Natural gas G20 9.5 34.02
Natural gas G25 8.2 29.25
Caloric value of the gas
Lower caloric value Hi at normal conditions 15 °C and 1013 mbar, EN 676.
For exact caloric value of the gas, contact the gas distributor.
172 515 13-2
Height above
sea level [m] 0 100 200 300 400 500 600 700 800 900 1000 1100 1200
PBaro [mbar] 1013 1001 989 977 966 954 943 932 921 910 899 888 877
Gas quality kWh/Nm3MJ/Nm3
Butane G30 32.25 116.09
Propane G31 24.44 88.00