
3Bentone
Table of contents
1. General Information............................................................4
1.1 Delivery inspection........................................................................ 4
1.2 Safety ............................................................................................... 4
1.3 What to do if you smell gas......................................................... 5
2. Technical data.......................................................................6
2.1 Dimensions BG 800 M ................................................................. 6
2.5 Capacity range............................................................................... 7
2.2 Gas categories, approved gases................................................ 7
2.3 Technicalspecication ................................................................. 8
2.4 Workingeld.................................................................................. 8
2.6 Components................................................................................... 9
2.7 Skeleton diagrams ..................................................................... 10
3. Electric equipment.............................................................11
3.1 Safety system .............................................................................. 11
3.2 Components................................................................................. 11
3.3 Wiring diagram .......................................................................... 12
4. Control.................................................................................13
4.1 Technical data .............................................................................. 13
4.2 LED indicator lamps.................................................................... 13
4.3 Explanationofthedierentsequencemodes...................... 14
4.4 BurnerPro LED fault/lock code table.......................................15
5. Installation..........................................................................19
5.1 General instructions................................................................... 19
5.2 Instructions .................................................................................. 19
5.3 Inspection and maintenance.................................................... 19
5.4 Preparation for assembly ......................................................... 19
5.5 Gas supply .................................................................................... 19
5.6 Electric connection ..................................................................... 19
5.7 Handling and lifting instruction ............................................... 20
6. Mounting ............................................................................21
6.1 Gas nozzle..................................................................................... 22
6.2 De-aerating................................................................................... 23
6.3 Leakage control........................................................................... 23
6.4 Calculate prepurge time, Industrial applications ................ 24
6.5 Calculationofgasow.............................................................. 25
7. Settings ...............................................................................26
7.1 Startup........................................................................................... 26
7.2 Control of combustion .............................................................. 26
7.3 Settingtheairpressureswitch ................................................ 27
7.4 Settingthegaspressureswitch,min...................................... 28
7.5 Setting Damper motor, Modulating operation .................... 29
8. Gas valve, MultiBloc VEF 415-425 B01 .............................30
8.1 Technical data .............................................................................. 31
8.2 Mounting instruction - impulse lines PL, PFand PBr.............. 31
8.3 Adjustment possibilities............................................................. 31
9. Leakage control VPS 504 ..................................................33
9.1 Technical data .............................................................................. 33
9.2 Programsequence ..................................................................... 33
9.3 Electrical connection ................................................................. 34
10. Service .................................................................................35
10.1 Burner Service Schedule, Gas .................................................. 35
10.2 Component replacement intervals.......................................... 35
10.3 Combustion device ..................................................................... 36
10.4 Air damper.................................................................................... 37
10.5 Replacement, Damper motor air............................................. 38
10.6 Fan ................................................................................................. 39
10.7 Vibrations...................................................................................... 40
10.8 Flame monitoring and ionisation current check .................. 41
10.9 UV-5 detector............................................................................... 41
10.10 Replacement of electrical components.................................. 42
11. Handing over of the installation ......................................43
12. Troubleshooting.................................................................44
13. Service- and inspection protocol .....................................46