Bercomac 700370 User manual

1
OWNER’SMANUAL
ModelNumber
700370
BERCO
Subframe
for
JOHNDEERE
SERIES LX255,266,277,277AWS,279,280,288,289
SERIESGT225,235,245,
GX255andG-100
Tractors
103928 E-09
* ASSEMBLY * REPAIR PARTS
* OPERATION * MAINTENANCE
CAUTION:
READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS
BEFORE OPERATING YOUR EQUIPMENT

2
WARRANTY
LIMITED ONE YEAR ON BERCO TRACTOR ATTACHMENTS
For one year from date of purchase, Bercomac Limitée will repair or replace free of charge at Bercomac's option, any
parts which are defective as a result of defective materials or faulty workmanship.
COMMERCIAL OR RENTAL USE:
Warranty on Berco attachments used for commercial or rental purposes is limited to 90 days.
This warranty does NOT cover:
* Wear items, such as shear pins and belts.
* Repairs due to customer abuse or neglect.
* Pre-delivery set-up.
* In home service.
Warranty service is available by returning the "Berco" attachment to the authorized dealer.
BERCOMAC Limitée
46 Fortin N, Adstock, Québec, Canada, G0N 1S0

1
TABLE OF CONTENTS
INTRODUCTION ................................................................................................................................................... 2
SAFETY PRECAUTIONS ..................................................................................................................................... 3
ASSEMBLY
Step 1: Subframe Preparation ................................................................................................................ 5
Subframe Installation ................................................................................................................. 7
Step 2: Snowblower Installation ............................................................................................................. 8
Rotary Broom Installation .......................................................................................................... 11
Utility Blade Installation .............................................................................................................. 14
MAINTENANCE & DISMOUNTING
Maintenance ............................................................................................................................................. 16
Belt Adjustment ........................................................................................................................................ 16
Subframe Dismounting ............................................................................................................................ 16
End of Season Storage ........................................................................................................................... 16
PARTS BREAKDOWN AND LISTS
Push frame ............................................................................................................................................... 17
Subframe .................................................................................................................................................. 19
TORQUE SPECIFICATION TABLE ..................................................................................................................... 22
OPTIONS ............................................................................................................................................................... 23
TROUBLESHOOTING
See attachment owner’s manual for this section. (Snowblower, Utility Blade, Rotary Broom)
PAGE

2
INTRODUCTION
TO THE PURCHASER
This new attachment was carefully designed to give years of dependable service. This manual has been provided to
assist in the safe operation and servicing of your attachment.
NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but
are intended for reference only and are based on the latest product information available at the time of publication.
Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to use.
Carefully read, understand and follow these recommendations and insist that they be followed by those who will use
this attachment.
THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS MANUAL
THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH. DANGER,
WARNING, AND CAUTION ARE SIGNAL WORDS USED TO IDENTIFY THE LEVEL OF HAZARD.
HOWEVER, REGARDLESS OF THE HAZARD, BE EXTREMELY CAREFUL.
DANGER: Signals an extreme hazard that will cause serious injury or death if recommended precautions are
not followed.
WARNING: Signals a hazard that may cause serious injury or death if the recommended precautions are not
followed.
CAUTION: Signals a hazard that may cause minor or moderate injury if the recommended precautions are not
followed.
Record your attachment serial number and purchase date in the section reserved below (there is no serial number on
the subframe). Your dealer requires this information to give you prompt, efficient service when ordering replacement
parts. Use only genuine parts when replacements are required.
If warranty repairs are required please present this registration booklet and original sales invoice to your selling dealer
for warranty service.
This manual should be kept for future reference.
9
SERIAL NUMBER : ___________________________
PURCHASE DATE : ___________________________
In this manual, right and left sides are determined by sitting on the tractor seat facing forward.
In this manual, "attachment" means accessories that you install on the tractor, such as, snowblower, rotary
broom, blade, rotary tiller, cab, subframe, etc...

3
SAFETY PRECAUTIONS
TRAINING
This symbol, "Safety Alert Symbol", is used
throughout this manual and on the attachment
safety labels to warn of the possibility of
personal injury. Please take special care in
reading and understanding the safety
precautions before operating the attachment
or the tractor.
1. Read this Owner's Manual carefully. Be thoroughly
familiar with the controls and proper use of the
attachment. Know how to stop the unit and
disengage the controls quickly.
2. Never allow children to operate attachment. Never
allow adults to operate attachment without proper
instructions.
3. No one should operate the unit while intoxicated or
while taking medication that impairs the senses or
reactions.
4. Keep the area of operation clear of all persons,
particularly small children and pets.
PREPARATION
1. Disengage all clutches and shift into neutral before
starting engine.
2. Handle fuel with care, it is highly flammable.
a) Use approved fuel container.
b) Never add fuel to a running engine or hot
engine
c) Fill fuel tank outdoors with extreme care.
Never fill fuel tank indoors.
d) Replace fuel cap securely and wipe up spilled
fuel.
3. Never attempt to make any adjustments while
engine is running (except where specifically
recommended by manufacturer).
4. Always wear safety glasses or eye shields during
operation or while performing an adjustment or
repairs to protect eyes from foreign objects that
may be thrown from the machine.
OPERATION
1. Do not run engine indoors except when starting
engine and transporting attachment, in or out of
building. Do not operate or let motor run in a
storage area without ventilation because gas
contains carbon monoxide which is odourless,
colourless and can cause death.
2. Do not carry passengers on attachment or tractor.
3. Take all possible precautions when leaving the
machine unattended. Lower the attachment, shift
into neutral, set the parking brake, stop the engine
and remove the key. Wait for all moving parts to
stop.
4. You must use manufacturer approved rear
counterweights, minimum 100 lbs., for better
traction and safety at all times when you have an
attachment installed in front.
5. Never operate the attachment without good visibility
or light.
Careful operation is your best insurance against an accident. Read this section carefully before operating the tractor
and attachment. All operators, no matter how experienced they may be, should read this and other manuals related to
the tractor and attachments before operating. It is the owner's legal obligation to instruct all operators in safe operation.
9

4
SAFETY PRECAUTIONS
MAINTENANCE AND STORAGE
1. Check shear bolts, mounting bolts, etc..., at frequent
intervals for proper tightness to be sure attachment is
in safe working condition.
2. Never store the machine with fuel in the tank inside a
building where ignition sources are present, such as
hot water tanks, space heaters, clothes dryers and
the like. Allow engine to cool before storing in any
enclosure.
3. Maintain or replace safety and instructions labels, as
necessary.
WHENEVER YOU SEE THIS SYMBOL
9
IT MEANS:
WARNING!
BECOME ALERT !
YOUR SAFETY IS INVOLVED!
9 WARNING 9
FOR YOUR SECURITY:
Read the attachment owner's manual for safety
precautions and rules.
Follow the assembly and operation instructions.

5
ASSEMBLY
Install the mounting pins
IF YOUR TRACTOR IS NOT EQUIPPED WITH
MOUNTING PINS:
Remove the bolt that holds the left hand side mower lift
arm (item 1). Reinstall the lift arm by inserting (as
shown) the mounting pin (item 2), original sleeve (item
4) and flat washer (item 3) from the tractor.
Secure with the original nut inside the tractor frame.
Do the same operation on the right side.
Tighten firmly.
View once unpacked
STEP 1
SUBFRAME PREPARATION
IMPORTANT: TORQUE ALL BOLTS ACCORDING
TO TORQUE SPECIFICATION TABLE (SEE TABLE
OF CONTENTS) WHEN STATED: TIGHTEN
FIRMLY. REFER TO PARTS BREAKDOWN
SECTION FOR PARTS IDENTIFICATION.
NOTE: The mower deck must be removed to install
the subframe.

6
ASSEMBLY
Install the handle support (item 1) on the left hand side
with a 3/8 x 1 1/4" hex bolt (item 2) and flange nut
already in place, a 3/8 x 1" hex bolt (item 3) and flange
nut.
Tighten firmly.
Insert the plastic grommet (item 4) in the handle support.
Install the handgrip (item 5) as shown.
NOTE: For the G-100 model
Unscrew the bolts (items 2 & 6) from each side and
raise the pulley support (item 7). Secure it in the second
set of holes (item 8) (1.00’’ higher) with the same bolts.
Install handle support

7
ASSEMBLY
SUBFRAME INSTALLATION:
Slide the subframe under the tractor between the
front and back wheels on the left side.
Lift the back part of the subframe and hook the
supports (item 1) (as shown) on the mounting pins
(item 2).
Lift the front part of the subframe between the tractor
supports (item 3).
Secure in place in the square holes or round holes
(item 4) depending on the model of tractor with two
0.50 x 1.25" pins (item 5) and two 3mm hair pins
(item 6).
IMPORTANT:
Make sure the bolt (item 7) is 7 1/2’’ to 8 1/4’’ from
the ground.
NOTE: If the holes are not aligned, loosen the
supports, install the pins and retighten the support
bolts tightly.
If the tractor supports (item 3) are too narrow, loosen
the bolts that hold the heat shield.
Install the lift arm (item 1) to the lift arm extension
(item 2) with two 5/16 x 3/4" bolts and flange nuts.
Tighten firmly.
Install the handgrip (item 3) as shown.
Pull lift arm towards the rear of tractor.
The arm should be 1" outside the mud guard and 2
1/2" above the tire. If not, adjust the arm by
unscrewing the bolt (item 4).
IMPORTANT: When adjusted properly, tighten bolt
(item 4) very firmly with hinge handle or a torque
wrench at 85-90 lbs/ft.
9 WARNING 9
TO PREVENT INJURIES:
Stop the motor.
Apply parking brake.
Remove the ignition key.
Disconnect the wire from the spark plug(s) and
keep away from spark plug(s) to prevent accidental
starting.
Install the subframe
Install lift arm

8
ASSEMBLY
Lower the tension arm (item 1) to release the tension
on the helper spring (item 2) to facilitate snowblower
installation.
Install the snowblower to the subframe as shown.
Make sure the snowblower is pushed in until locked
into place by the springs (item 3).
NOTE:
Before installing the belt, unhook the spring (item 2)
by sliding the spring link (item 4) off the tension arm
(item 1).
Put the spring on the ground on the left side.
STEP 2
SNOWBLOWER INSTALLATION:
Refer to snowblower owner’s manual, parts
breakdown section for parts identification.
9 WARNING 9
FOR YOUR SECURITY:
Read the snowblower owner's manual for safety
precautions and rules.
Follow the assembly and operation instructions.
9 WARNING 9
TO PREVENT INJURIES:
Stop the motor.
Apply parking brakes.
Remove the ignition key.
Disconnect the wire from the spark plug(s) and
keep away from spark plug(s) to prevent accidental
starting.
Install the double pulley support (item 1) as shown on
the male hitch by using two 5/16 x 1" bolts (item 2)
and flange nuts. Tighten the bolts firmly.
9 CAUTION 9
TO PREVENT INJURIES:
Always raise the attachment to reduce the
tension on the spring before applying or
releasing tension on the helper spring. Firmly
hold the handle when you release the tension
because the arm will kick back due to the tension
on the spring.
Install the snowblower
Install pulley support

9
ASSEMBLY
Remove the belt guard from the back of snowblower.
Move the tension arm (item 8) towards the back to
facilitate the belt installation.
Install the belt on the snowblower by inserting it between
the two flat pulleys (items 1 & 2) and around the
snowblower pulley (item 4). Route the drive belt around
the V pulleys (items 5 & 6) and around the tractor drive
pulley (item 7). Make sure the belt is not twisted
between the pulleys (items 4 & 5).
Apply tension on the belt by moving the tension arm
(item 8) towards the front and secure with a 3 mm hair
pin (item 9) in the hole (item 10).
Check the tension on the belt and adjust if necessary.
See maintenance section for belt adjustment
instructions.
9 CAUTION 9
TO PREVENT INJURIES:
Always raise the attachment to reduce the
tension on the spring before applying or
releasing tension on the helper spring. Firmly
hold the handle when you release the tension
because the arm will kick back due to the tension
on the spring.
9 CAUTION 9
Never use the snowblower without the belt guard.
VERIFY BELT ROUTING
-Reconnect the engine’s spark plug(s).
-Lower the snowblower to the ground and let it run for
a few seconds under supervision.
-Disengage the snowblower and stop the engine.
-Check the belt to make sure it is well inserted in the
pulleys and that it has not flipped on its side in the
pulleys.
-Reinstall the belt guard.
Reinstall the helper spring as originally installed.
Raise the snowblower and pull up the tension arm
(item 1). This spring helps to lift the snowblower with
little effort. Apply tension to spring
Install belt
Apply tension on belt

10
ASSEMBLY
Insert the handle (item 1) into the support (item 2) as
shown.
Install the hook (item 3) on the rotation worm (item 4).
Insert the hook in the handle (item 1) and secure with a
2.5 mm hair pin (item 5).
VERIFY SKID SHOE ADJUSTMENT:
LEVEL PAVED SURFACE: Adjust skid shoes to allow
3/16 to 1/4" clearance (A) between cutting edge and
surface.
UNEVEN OR GRAVEL SURFACE: Adjust skid shoes
to allow 1/2 to 5/8" clearance (A) between cutting edge
and surface.
VERIFY TIRE PRESSURE:
Attachments should raise 3" to 4" above ground (no
more, no less) if not check and adjust tractor tire
pressure as follows:
Front tires: 20-25 psi
Back tires: 8-10 psi
Tire pressure must be even on both sides of the
tractor.
Adjust skid shoes
Install handle

11
ASSEMBLY
Lower the arm (item 1) to release the tension on the
helper spring (item 2) to facilitate rotary broom
installation.
Attach the rotary broom to the subframe as shown.
Make sure the rotary broom is pushed in until locked
into place by the springs (item 3).
Before installing the belt, unhook the spring (item 2)
by sliding the spring link (item 4) off the tension arm
(item 1).
Put the spring on the ground on the left side.
Release tension on the helper spring
Attach broom to subframe / Remove the helper spring
ROTARY BROOM INSTALLATION:
Refer to rotary broom owner’s manual, parts
breakdown section for parts identification. 9 WARNING 9
TO PREVENT INJURIES:
Stop the motor.
Apply parking brakes.
Remove the ignition key.
Disconnect the wire from the spark plug(s) and
keep away from spark plug(s) to prevent accidental
starting.
9 WARNING 9
FOR YOUR SECURITY:
Read the rotary broom owner's manual for safety
precautions and rules.
Follow the assembly and operation instructions.
9 CAUTION 9
TO PREVENT INJURIES:
Always raise the attachment to reduce the
tension on the spring before applying or
releasing tension on the helper spring. Firmly
hold the handle when you release the tension
because the arm will kick back due to the tension
on the spring.

12
ASSEMBLY
Install the belt as shown.
Apply tension on the belt by moving the tension arm
(item 8) towards the front.
And secure with a 3mm hair pin (item 9) in the hole
(item 7).
Check the tension on the belt and adjust if necessary.
See maintenance section for belt adjustment
instructions.
9 CAUTION 9
TO PREVENT INJURIES:
Always raise the attachment to reduce the
tension on the spring before applying or
releasing tension on the helper spring. Firmly
hold the handle when you release the tension
because the arm will kick back due to the tension
on the spring.
Reinstall the helper spring as originally installed.
Raise the rotary broom and pull up the tension arm
(item 1). This spring helps to lift the rotary broom with
little effort.
Install belt
Apply tension on belt
Apply tension on the helper spring
VERIFY BELT ROUTING:
-Reconnect the engine’s spark plug.
-Lower the rotary broom to the ground and let it run for
a few seconds under supervision.
-Disengage the rotary broom and stop the engine.
-Check the belt to make sure it is well inserted in the
pulleys and that it has not flipped on its side on the
pulleys.
-Reinstall the belt guard.

13
ASSEMBLY
VERIFY TIRE PRESSURE:
Attachments should raise 3" to 4" above the ground
(no more, no less) if not, check and adjust tractor tire
pressure as follows:
Front tires: 20-25 psi
Back tires: 8-10 psi
Tire pressure must be even on both sides of the
tractor.
Insert the handle (item 1) into the support (item 2)
as shown.
Install the handle (item 1) on the control rod (item
3) as shown and secure with a 2.5 mm hair pin
(item 4).
Install handle

14
ASSEMBLY
Lower the arm (item 1) to release the tension on the
helper spring (item 2) to facilitate blade installation.
UTILITY BLADE INSTALLATION:
Refer to Utility Blade owner’s manual, parts
breakdown section for parts identification.
9 WARNING 9
FOR YOUR SECURITY:
Read the Utility Blade owner's manual for safety
precautions and rules.
Follow the assembly and operation instructions.
Release tension on spring
Attach the blade to the subframe as shown.
Make sure the blade is pushed in until locked into place
by the springs (item 1).
9 CAUTION 9
TO PREVENT INJURIES:
Always raise the attachment to reduce the
tension on the spring before applying or
releasing tension on the helper spring. Firmly
hold the handle when you release the tension
because the arm will kick back due to the tension
on the spring.

15
Insert the handle (item 1) into the support (item 2) as
shown.
Install the handle (item 1) on the control rod (item 3)
as shown and secure with a 2.5 mm hair pin (item 4).
Install handle
Reinstall the helper spring as originally installed.
Raise the blade. Pull up the tension arm (item 1).
This spring helps to lift the blade with little effort.
Note: If the blade does not scrape enough, remove
the helper spring.
VERIFY TIRE PRESSURE:
Attachments should raise 3" to 4" above the ground
(no more, no less) if not, check and adjust tractor
tire pressure as follows:
Front tires: 14-15 psi
Back tires: 7-8 psi
Tire pressure must be even on both sides of the
tractor.
Apply tension on helper spring
ASSEMBLY

16
MAINTENANCE & DISMOUNTING
9 WARNING 9
TO PREVENT INJURIES:
Stop the motor.
Apply parking brakes.
Remove the ignition key.
Disconnect the wire from the spark plug(s) and
keep away from spark plug(s) to prevent accidental
starting.
MAINTENANCE
a) Check mounting bolts at frequent intervals for
proper tightness to be sure the equipment is in
safe working condition.
b) Apply oil at all pivot points.
BELT ADJUSTMENT
When the attachment is on the ground, the tension
arm should be vertical or at approximately 90° with
the subframe’s flat bars.
If it is not vertical, release the tension on the belt by
moving the arm (item 1) towards the back. Adjust the
tension on the belt by moving the left hand side
adjustable pulley (item 3). To adjust, loosen the bolt
located in the middle of the pulley and slide the pulley
in the slot. Tighten the bolt. Apply tension on the belt
by moving the tension arm towards the front. Verify
the adjustment. Make sure the tension arm (item 2) is
approximately at 90° with the subframe’s flat bars and
blocked in the hole with a 3 mm hair pin.
c) Unhook the spring
d) Remove the two pins that hold the back of the
subframe.
e) Remove the two pins that hold the front of the
subframe.
f) Unhook and lower carefully the subframe.
g) Carefully pull out the subframe by middle of the
tractor from the left side between the front and
rear wheels.
END OF SEASON STORAGE
a) Clean and repaint all parts from which the paint
has worn.
b) Apply oil at all pivot points.
c) Inspect and replace all defective parts before next
season.
9 CAUTION 9
TO PREVENT INJURIES:
Always raise the attachment to reduce the
tension on the spring before applying or
releasing tension on the helper spring. Firmly
hold the handle when you release the tension
because the arm will kick back due to the tension
on the spring.
SUBFRAME DISMOUNTING
See Attachment Owner’s manual (Snowblower,
Rotary Broom, Utility Blade) for attachment
dismounting instructions.
a) Remove the rear counterweight.
b) Release tension on the belt by moving the
tension arm towards the back.

17
PARTS BREAKDOWN / NOMENCLATURE DES PIÈCES
PUSH FRAME / CHÂSSIS DE POUSSÉE

18
PARTS LIST / LISTE DES PIÈCES
O/L = Obtain locally/obtenir localement
Ref.
Réf. English description Description française Qty. Qté. Part # Pièce #
1 Pivot support Support de pivot 1 102655
2 Handgrip Poignée 2 102248
3 Spring bracket Fixation du ressort 2 102210
4 Left spring lock Ressort de barrure gauche 1 102208
5 Hex. bolt 5/16" n.c. x 1" Boulon hex. 5/16" n.c. x 1" 4 O/L
6 Right spring lock Ressort de barrure droit 1 102209
7 Left front support Support avant gauche 1 103078
8 Right front support Support avant droit 1 103079
9 Flat pulley Poulie plate 2 102057
10 Pin Goupille 1 102258
11 Hair pin 3mm Goupille à ressort 3mm 2 102617
12 Double pulley support Support de poulie double 1 103284
13 Idler guard Garde-poulie 1 103285
14 Pin Goupille 2 103070
15 Flange nut 5/16" n.c. Écrou à bride 5/16" n.c. 4 O/L
16 Hex. bolt 1/2" n.c. x 1" Boulon Hex. 1/2" n.c. x 1" 2 O/L
17 Hex. bolt 3/8" n.c. x 1" Boulon hex. 3/8" n.c. x 1" 4 O/L
18 Flange nut 3/8" n.c. Écrou à bride 3/8" n.c. 8 O/L
19 Hex. bolt 3/8" n.c. x 2" Boulon hex. 3/8" n.c. x 2" 2 O/L
20 Lock washer 1/2" Rondelle de blocage 1/2" 2 O/L
21 Tension arm Bras de tension 1 103920
22 Spring link Lien de ressort 1 103281
23 Spring Ressort 1 103073