Toro Z Master 116-0231 User manual

FormNo.3373-220RevA
Roll-OverProtectionSystem
ZMaster®RidingMower
ModelNo.116-0231
ModelNo.116-0232
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Safety
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure1
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,WARNING,or
DANGER-“personalsafetyinstruction."Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrassor,
whenequippedwithagrassbagger,forcatchingcutgrass.
Anyuseforpurposesotherthanthesecouldprovedangerous
touserandbystanders.
WARNING
Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionandusethe
seatbelt.
Ensurethattherearpartoftheseatissecuredwith
theseatlatch.
WARNING
Thereisnorolloverprotectionwhentherollbaris
inthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbaris
inthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearancepermits.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
•Keeptherollbarintheraisedandlockedpositionand
usetheseatbeltwhenoperatingthemachine.
•Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
•Beawarethereisnorolloverprotectionwhentheroll
barisdown.
•ChecktheareatobemowedandneverfoldtheROPSin
areaswherethereareslopes,dropoffsorwater.
•Lowertherollbaronlywhenabsolutelynecessary.Donot
weartheseatbeltwiththerollbarfoldeddown.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–RemoveanexistingRolloverProtection
System(ROPS).
Uppertube1
RightROPSleg1
LeftROPSleg1
Carriagebolt(1/2x3-1/2inch)2
Bolt(1/2x4inch)4
Roundspacer2
Spacer2
Locknut(1/2inch)6
Bolt(1/4x5/8inch)2
R-clamp2
2
Manualtube1
InstalltheRolloverProtectionSystem
(ROPS).
1
RemovinganExistingRollover
ProtectionSystem(ROPS)
NoPartsRequired
Procedure
ThisprocedureisonlyneededifthereisanexistingROPS
systemthatneedstobereplaced.
1.Makesureallmovingpartshavestopped,parkingbrake
isengaged,andthekeyhasbeenremoved.
2.Disconnectthenegativebatterycable.
3.Removethebolts,nuts,washersandspacersattaching
theROPStotheframe.Notethepositionand
orientationofthecurvedwashersusedwiththebolts.
Alsonotethepositionandorientationoftheat
spacersbetweentheROPSlegsandframebracket.
4.RemovetheROPSfromthemower.Carefullypullthe
fuelventassemblyfromtherightROPSlegandnote
theorientation.
2
InstallingtheRollover
ProtectionSystem(ROPS)
Partsneededforthisprocedure:
1Uppertube
1RightROPSleg
1LeftROPSleg
2Carriagebolt(1/2x3-1/2inch)
4Bolt(1/2x4inch)
2Roundspacer
2Spacer
6Locknut(1/2inch)
2Bolt(1/4x5/8inch)
2R-clamp
1Manualtube
Procedure
Ifneeded,removetheplastictiesholdingthefuelvent
assemblytotheengineforshipping.
2

WARNING
Ensurethefuelventhosesareconnectedorfuel
mayleakandviolateemissionsregulations.
•DoNotoperatetheunitunlessthefuelvent
assemblyisinstalled.
•DoNotweld,drillormodifyrollbarinanyway.
1.SlidethefuelventassemblyintothenewRighthand
ROPSlegsothattheholesalignwiththemounting
holesintheleg(Figure2).
Figure2
1.Rightleg2.Fuelventassembly
(ensureitisoriented
correctlywiththemounting
holesintherightleg)
2.LooselyinstalltheROPSlegsontothemachinewith4
bolts(1/2x4inch),4curvedwashers,2spacersand4
angenuts(1/2inch).Ensurethespacerisorientedas
showninFigure3.
Figure3
1.Flangenut(1/2inch)4.Bolt(1/2x4inch)
2.Spacer5.Fuelventhoses
3.Curvedwasher6.RightROPSleg
3.PlacetheroundspacersintheROPSlegsandassemble
theuppertubetothelowerlegswith2carriagebolts
(1/2x3-1/2inch)and2angenuts(1/2inch)as
showninFigure4.
3

Figure4
1.Carriagebolt(1/2x3-1/2
inch)
6.Curvedwasher
2.Uppertube7.Flangenut
3.Flangenut(1/2inch)8.Spacer
4.Roundspacer9.LeftROPSleg
5.Bolt(1/2x4inch)10.RightROPSleg
4.Tightenthetwohingeboltsandthenthefourmounting
bolts.Torquethemountingboltsto75ft-lb(102N-m).
Note:Noteverymachinecomeswithamanualtube.
Ifyourmachinedoescomewithamanualtubethen
proceedtostep5.
5.InstallthemanualtubetotheleftROPSlegwith2
bolts(1/4x5/8inch)and2R-clamps(Figure5).
g0181 11
Figure5
Useforkitswithmanualtubesonly.
1.Manualtube3.R-clamp
2.Bolt(1/4x5/8inch)
6.Reconnectthenegativebatterycable.
4