BERG KOMPBERG BKB22 TWIN User manual

Operation of the compressor controller
with
User Manual
peration of the compressor controller
KOMPBERG BKB 22
with a touch control panel
07.2019
peration of the compressor controller

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TABLE OF CONTENTS
1. Important information .....................................................................................................3
2. Structure of the control system .......................................................................................4
3. Algorithm of the compressor operation ...........................................................................7
3.1 Operation mode according to CAL calendar............................................................8
4. Operation of the controller ..............................................................................................9
4.1 Main screen .............................................................................................................9
4.2 Menu language .....................................................................................................1 2
4.3 Menu structure ......................................................................................................1 2
4.4 Introducing changes in the settings .......................................................................1 7
4.5 Diagrams and counters .........................................................................................1 8
4.6 Access levels ........................................................................................................1 9
4.7 Record of events ...................................................................................................1 9
4.8 Maintenance procedures .......................................................................................2 2
4.9 Communication in Modbus TCP protocol ..............................................................2 2
4.10 Ultra Speed function ..........................................................................................2 6
4.11 Changing the network settings ...........................................................................2 7

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1. Important information
Please read this manual carefully and watch the equipment before its start-up.
Safety warnings
POWER SUPPLY: 400V/50Hz– danger of electrocution
Electrical equipment may only be operated by fully qualified personnel. This document is not
intended for use by unqualified people.
The persons responsible for installation and operation of the equipment should ensure that
they have met all the regulations, laws and rules and safety requirements required during
installation and operation of electrical equipment.
Before installation, dismounting, connection or maintenance, always disconnect the
equipment from power supply.
Use only the appropriate voltage to supply the equipment.
BERG Kompressoren GmbH. shall not be responsible for any consequences arising or
resulting from the incorrect use of the equipment, changes in the control program of the
controller operation and network attacks after connection to the LAN network.

2. Structure of the control system
The compressor controller consists of the
touch control panel. It provides supervision of the compressor operation and introduction of
changes in the parameter settings.
conventional keys, which is presented in
Description of the functions
Table 1.
Table 1 Functions of the
Icon Number Description
F1 Start
F2 M a i n
F3 Menu
F4 Stop
Structure of the control system
The compressor controller consists of the PLC unit, analog extension modules and HMI
It provides supervision of the compressor operation and introduction of
changes in the parameter settings. The panel is equipped with the touch scree
, which is presented in Fig. 1.
Fig. 1Arrangement of the screen elements.
functions of the conventional keys on the control panel are presented in
ctions of the conventional keys.
Description Function
Start Activating the compressor in the AUTO
conditions are met, the compressor will be started.
M a i n Calling the main screen
Menu Calling the menu screen
Stop After pressing this key in the AUTO
will be stopped. When the key is pressed and hold for two
seconds in a mode other than AUTO,
be stopped and switched to AUTO
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unit, analog extension modules and HMI
It provides supervision of the compressor operation and introduction of
is equipped with the touch screen and four
.
conventional keys on the control panel are presented in
ction
AUTO mode. If all
conditions are met, the compressor will be started.
AUTO mode, the compressor
hen the key is pressed and hold for two
a mode other than AUTO, the compressor will
be stopped and switched to AUTO mode.

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The control system monitors the status of the compressor parameters by using sensors,
transducers and protective devices that are listed in Table 2 and 3.The presence of the
sensors in the system depends on the particular compressor configuration and can't
exceeds the amount of three analogue sensors and eight digital sensors.
The control system is equipped with the 6 relay outputs monitored by the PLC controller.
Each of them can be set to one of several functions that are presented in Table 3. A part of
the outputs is closely related to the compressor configuration and its functions can not be
changed. The relay outputs are switched off when the PLC is without power or is in STOP
mode.
Table 2 List of analogue sensors of the control system.
Measured quantity Sensor type Input
signal to
PLC
Air pressure 0÷10V obligatory
Oil temperature PT100
Oil pressure 0÷10V optional
Water pressure
Air temperature
Water temperature
Motor temperature
Motor current
Dew point temperature
Table 3 List of digital sensors the control system.
Measured quantity Status while operating
Suction sensor NC Closed
Suction sensor NO Open
Air filter NC Closed
Air filter NO Open
Oil filter NC Closed
Oil filter NIO Open
Power control Closed
Confirmation of the softstart start up Closed
Oil separator NC Closed
Oil separator NO Open
Remote control Closed
Emergency STOP Closed
Protection Closed
Compressor motor protection Closed
Fan motor protection Closed

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Table 4 Relay's outputs functions.
Name ON State
Fault The relay is switched on when the controller registers an event causing
the compressor to stop.
No fault The relay is switched on when the controller registers no event causing
the compressor to stop.
Load solenoid The relay is switched on when the compressor is to discharge.
Ready The relay is switched on when the compressor has been activated.
Heater The relay is switched on when the compressor is not running and when
the oil temperature is lower than the temperature set point. The relay is
switched off when the temperature rises by the set point value above the
heater activation temperature or when the compressor starts.
Dryer The relay is switched on before the compressor starts, and the
compressor itself is waiting to start for a preset dryer start time. The relay
is switched off after a preset time since switching the compressor off.
Operation The relay is switched on when the compressor is running.
Service The relay is switched on when it is necessary for the compressor to
undergo servicing.
Compression The relay is switched on when the compressor is compressing.
Slave
compressor
The relay is switched on when the compressor is running, and the air
pressure is lower than the set threshold. The relay is switched off when
the air pressure is higher than the set threshold or when the compressor
switches off.
Condensate
drain
The relay is switched on at a certain time for a certain time. The time
between activations is counted only when the compressor is running.
Softstart start The relay is switched on when the compressor is to run.
Star contactor The relay is switched on when the compressor is starting.
Line contactor The relay is switched on when the compressor is to run.
Delta contactor The relay is switched on after the compressor has started.
Fan The relay is switched on after the compressor has started, and switched
off when the compressor is not running.
Temperature fan The relay is switched on when the compressor is running and the oil
temperature is higher than the set switch-on threshold. The relay is
switched off when the oil temperature is lower than the switch-off
temperature, or when the compressor is not running.
Always ON The relay is switched on when the PLC is operating in RUN mode.
Always OFF The relay is never switched on.

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3. Algorithm of the compressor operation
The compressor may be inactive (the compressor is not started when pressure drops below
the switching on pressure threshold)or active (the compressor is started when pressure
drops below the switching on pressure threshold). Activation of the compressor is carried out
in different ways depending on the selected operation mode. Below there are presented the
available operation modes including the ways of the compressor activation:
•AUTOmode – the compressor activation requires pressing the START key (active
only in this mode)on the control panel (pressing the STOP key will deactivate the
compressor)
•REM mode – the signal for the compressor activation is closing the external
potential-free contact connected to the compressor terminal block (the contact
opening results in the compressor deactivation)
•CAL mode – the compressor activation and deactivation occurs according to the
setting calendar
•NET mode - the compressor activation and deactivation occurs according to the
commands sent in the Modbus TCP protocol
The signal that causes the compressor to start and its loading is the signal from B3
transducer. Fig. 2 presents an example diagram of pressure changes in time with indicated
states of the compressor operation.
Fig. 2 Algorithm of the compressor operation.
The above diagram assumes that the compressor is active all the time. If the present
pressure (PA) drops below the switching on pressure threshold (PL),the compressor will
start and change from the stop state (0) to the compression state (2).

This state will be continued until
compressor will switch to
is running but it does not compress.
below the switching on pressure.
compressor will stop and the cycle will be repeated
Holding the STOP key pressed
results in the compressor deactivation and switching to
When an event resulting in the machine stop occurs, the compressor changes its operation
mode to AUTO.It is necessary to confirm the events occurred and activate again the set
operation mode.
It is possible to switch on the
controller is switched on, the compre
In the case of controlling the operation of the compressor equipped with the variable
frequency drive, a user has the possibility of setting the set pressure and hysteresis.
internal PID controller changes output frequency of the variable
keep the set pressure.
pressure and hysteresis, and the switching on pressure is the difference between the set
pressure and hysteresis
3.1 Operation mode according to
In the operation mode according to the calendar, a user has the possibility of configuring the
compressor activation in five
an example configuration of the calendar for one day
Example configuration in
Mo
0:00
6:00
The above example shows that the compressor will be active in hours from
and from 15:00 to 22:45
each of the fields in bold format.
entry of false settings. Therefore, the settings entered
correct ones. The end of one interval is the beginning of the next one.
activation in a particular time interval involves in clicking
the compressor is to be active
pressure, similarly to the operation in the AUTO mode
On the occurrence of any event resulting
switched to the AUTO mode
This state will be continued until pressure reaches the switching off pressure
compressor will switch to the idle running operation status(1). It means that the compressor
is running but it does not compress. The next compression will occur when pressure drops
on pressure. If that does not occur for the set idle running time (Ti), the
and the cycle will be repeated.
key pressed (in an operation mode other than AUTO
results in the compressor deactivation and switching to the AUTO mode
hen an event resulting in the machine stop occurs, the compressor changes its operation
It is necessary to confirm the events occurred and activate again the set
It is possible to switch on the Autorestart function in the AUTO mode.
controller is switched on, the compressor is activated automatically.
In the case of controlling the operation of the compressor equipped with the variable
drive, a user has the possibility of setting the set pressure and hysteresis.
internal PID controller changes output frequency of the variable frequency
keep the set pressure. The switching off pressure is understood as the sum of the set
hysteresis, and the switching on pressure is the difference between the set
pressure and hysteresis.
Operation mode according to CAL calendar
n the operation mode according to the calendar, a user has the possibility of configuring the
compressor activation in five time intervals, individually for each day of the week
an example configuration of the calendar for one day of the week.
Example configuration in CAL mode.
6:00
13:45
15:00
The above example shows that the compressor will be active in hours from
o 22:45 on each Monday. Time can be set with accuracy
n bold format. The controller has the algorithm implemented
Therefore, the settings entered may be automatically changed to
ones. The end of one interval is the beginning of the next one.
activation in a particular time interval involves in clicking the key between the hours when
the compressor is to be active. The signal to apply load to the compressor is the present
pressure, similarly to the operation in the AUTO mode.
of any event resulting in the compressor stopping, the compres
mode, but the calendar settings are not cancelled
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sure reaches the switching off pressure (PU). Then the
It means that the compressor
The next compression will occur when pressure drops
If that does not occur for the set idle running time (Ti), the
in an operation mode other than AUTO) for 2 seconds
mode.
hen an event resulting in the machine stop occurs, the compressor changes its operation
It is necessary to confirm the events occurred and activate again the set
de. It means that when the
In the case of controlling the operation of the compressor equipped with the variable
drive, a user has the possibility of setting the set pressure and hysteresis. The
frequency drive so that to
The switching off pressure is understood as the sum of the set
hysteresis, and the switching on pressure is the difference between the set
calendar
n the operation mode according to the calendar, a user has the possibility of configuring the
ividually for each day of the week.0 presents
22:45
23:59
The above example shows that the compressor will be active in hours from 6:00 to 13:45
Time can be set with accuracy up to the minute in
The controller has the algorithm implemented to prevent
ay be automatically changed to the
ones. The end of one interval is the beginning of the next one. The compressor
the key between the hours when
The signal to apply load to the compressor is the present
stopping, the compressor is
but the calendar settings are not cancelled.

4. Operation of the controller
After switching on the power supply, the PLC controller and
started.The PLC unit switches to the operation mode after approx.
compressor start-up is possible after initialization of the control panel, which
30 seconds.
Operation of the compressor controller
you can, among other things,
•read present values of the compressor
•watch changes of the compressor parameters on
•modify different types of the settings
•view the lists of events
•get the present
4.1 Main screen
The main screen is displayed as the first one after initialization of the control panel. You can
always return to it by pressing the home icon key.
in Fig. 3. A view of element
compressor status.
The main screen consists of the
operation of the compressor.
•The status LED changing colour depending on the compressor status
the LED colours is included in
•The status text changing according to the compressor status
are presented in
•The operation mode defining a source of the signal activating the compressor
peration of the controller
After switching on the power supply, the PLC controller and
unit switches to the operation mode after approx.
is possible after initialization of the control panel, which
Operation of the compressor controller involves in moving between different
you can, among other things,:
read present values of the compressor parameters
watch changes of the compressor parameters on the diagrams
y different types of the settings
view the lists of events
readings from the running hours counter, energy counter
Main screen
The main screen is displayed as the first one after initialization of the control panel. You can
always return to it by pressing the home icon key. The view of the main screen is presented
elements on this screen is changed dynamically depending on the
Fig. 3View of the main screen.
The main screen consists of the status bar and graphic field presenting
on of the compressor. The main elements of the status bar are
The status LED changing colour depending on the compressor status
the LED colours is included in Table 5)
text changing according to the compressor status
are presented in Table 6)
The operation mode defining a source of the signal activating the compressor
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HMI control panel are
5 seconds. However, the
is possible after initialization of the control panel, which takes approx.
involves in moving between different screens, where
the diagrams
nergy counter etc.
The main screen is displayed as the first one after initialization of the control panel. You can
The view of the main screen is presented
s on this screen is changed dynamically depending on the
status bar and graphic field presenting the schematic
bar are:
The status LED changing colour depending on the compressor status (description of
text changing according to the compressor status (possible status texts
The operation mode defining a source of the signal activating the compressor

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•The system date and time (the clock backed up by the super capacitor; check the
controller indications when it is not supplied for several days)
•The present settings of the compressor switching on and off pressure,
The graphic field consists of:
•The equipment symbols, whose meaning is presented in Table 7
•The multicolour lines and arrows connecting the equipment from individual circuits
(of air, oil, drive systems)and indicating the flow direction
•The bar graph of output air pressure
•The fields with present values of the compressor parameters
Table 5 State of the status LED.
LED colour Description of the compressor status
White The compressor is not running and there are no events.
Green The compressor is running and there are no events.
White and
orange
The compressor is not running and there are warning events.
Green and
orange
The compressor is running and there are warning events.
Red The compressor is not running and there are errors (with warnings
possible at the same time).
Table 6 Status texts.
Text Explanation
Stop The compressor is stopped
Automatic stop The compressor is in the ready status (it will start when the present
pressure is lower than the switching on pressure)
Delayed start The compressor will be started when the set time passes
Start The compressor is started
Compression The compressor is running and compressing
Idle running The compressor is running, but it is not compressing
Delayed stop The compressor will be stopped when the set time passes
Failure Active event causing the compressor stop
Active sensor Vs The compressor is in unloading status.A pressure drop at the suction
side is awaited.
Dryer start The compressor is waiting for the dryer readiness. It will start
automatically after the set time.
Maximum
number of starts
The maximum number of the compressor starts per hour has been
reached.The compressor will be started automatically when the number
of starts per hour is lower than the permissible one.
Auto restart Auto restart initiated.

Table 7 Equipment icons in the graphic field
Icon Symbol description
Symbol of the screw unit in different forms
•Presented
•Centre filled partially
•Centre filled totally
•Exclamation mark in the central field
stop occurred
•Hourglass
•Number
compressors equipped with
The driving motor in different
•Presented
•Filled with green
•Filled with red
Fan motor in different
•Presented
•Filled with green
•Filled with red
•No symbol
Air filter at the suction side in different forms
•Presented
•With a red centre
Air dryer:
•Presented
•Green c
•No s
Air – oil separator
Air or oil cooler
The compressor parameters currently displayed change their highlight colour to red when
permissible values are exceeded.
event on the list of active events.
main screen until an event is accepted
Displaying of some elements on the main screen and menus may depend on the current
status of the compressor, operation mode and other factors
Equipment icons in the graphic field.
Symbol description
of the screw unit in different forms:
Presented – the compressor stopped
Centre filled partially – idle running or start
Centre filled totally–compression
Exclamation mark in the central field – an event causi
stop occurred
Hourglass in the central field – start-up is awaited
Number in the central field – set rotation (expressed in
compressors equipped with the variable frequency
The driving motor in different forms:
esented – the compressor is not started
illed with green – the compressor is started
illed with red –an event concerning the driving motor occurred
Fan motor in different forms:
resented – the fan is not started
Filled with green – the fan is started
Filled with red – an event concerning the fan motor occurred
symbol – no fan motor in the system
at the suction side in different forms:
resented – air filter in a good condition
With a red centre line - dirty air filter
resented – present in the system, but it is not switched on
Green contour – the dryer switched on
No symbol – no dryer in the system
separator.
Air or oil cooler
compressor parameters currently displayed change their highlight colour to red when
permissible values are exceeded.Highlighting of the particular value results in recording an
event on the list of active events. The particular parameter value will be
reen until an event is accepted.
Displaying of some elements on the main screen and menus may depend on the current
status of the compressor, operation mode and other factors.
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an event causing the compressor
is awaited
expressed in %; only for the
frequency drive)
an event concerning the driving motor occurred
an event concerning the fan motor occurred
, but it is not switched on
compressor parameters currently displayed change their highlight colour to red when
particular value results in recording an
The particular parameter value will be highlighted on the
Displaying of some elements on the main screen and menus may depend on the current

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4.2 Menu language
The operator panel supports four menu languages: Polish, English, Russian and German.
To change the language, press the flag symbol placed in the upper left corner of the menu
screen. Switching is sequential and cyclical. Changing the language also changes the flag
symbol.
4.3 Menu structure
The controller menu has a sequential tree design, which means that from a higher level you
can access a lower, more detailed level. The presence of some screens depends on the
configuration of the compressor.
List of all parameters is included in
Screen
Parameter
Subpage
Name
Unit
Type
1
Credentials
group
2
Menu 1 1 Status L
Menu 2 1 Settings L
Menu 3 1 Events L
Menu 4 1 Counters L
Menu 5 1 Charts L
Menu 6 2 Users L
Menu 7 2 Information L
1 1 1 Status O
1 2 1 Mode O
1 3 1 Air pressure bar O
1 4 1 Oil temperature °C O
1 5 1 Inverter status
L
1-5 1 1 Power consumption k W O
1-5 2 1 Current drawn A O
1-5 3 1 Current frequency Hz O
1-5 4 1 Information from inverter O
2 1 1 Basic parameters L
2 2 1 CAL calendar mode L
2 3 1 Systems settings L
2 4 1 Service tasks L
2 5 1 Energy counters L
2 6 2 Admissible parameter values L
2 7 2 Time values and delays L
2 8 2 Sensor scaling L
2 9 2 PLC settings L
2-1 1 1 Switch-on pressure
3
Set pressure
4
bar O/Z 4
5

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2-1 2 1 Switch-off pressure
3
Hysteresis
4
bar O/Z 4
5
2-1 3 1 Idling time s O/Z 4
5
2-1 4 1 Operation mode O/Z 4
5
2-1 5 1 Autorestart delay s O/Z 4
5
2-1 6 2 Adaptive idling O/Z 4
5
2-1 7 2 Ultra Speed feature O/Z 4
5
2-2 1 Calendar O/Z 5
2-3 1 1 Date and time to set O/Z 6
2-3 2 1 Screen saver O/Z 6
2-3 3 1 OS shut-down O/Z 6
2-3 4 1 Reading factory parameters O/Z 6
2-3 5 1 Basic settings lock O/Z 6
2-4 1 1 Next service at mileage O/Z 28
2-4 1 1 Next service not later than O/Z 28
2-4 1 1 Clear the event list O/Z 28
2-4 1 1 Save the factory parameters O/Z 28
2-4 1 1 Test the controller outputs O/Z 28
2-5 1 1 Nominal capacity m³/h O/Z 27
2-5 2 1 Rated power k W O/Z 27
2-5 3 1 Rated voltage V O/Z 27
2-6 1 1 Maximum oil temperature °C O/Z 26
2-6 2 1 Minimum oil temperature °C O/Z 26
2-6 3 1 Maximum air pressure bar O/Z 26
2-6 4 1 Maximum switch-off pressure setting bar O/Z 26
2-6 5 1 Maximum number of starts per hour 1/h O/Z 26
2-6 6 2 Maximum motor current A O/Z 26
2-6 6 2 Maximum motor temperature °C O/Z 26
2-6 6 2 Maximum air temperature °C O/Z 26
2-6 6 2 Maximum pressure drop in the separator bar O/Z 26
2-6 7 2 Unloading end pressure bar O/Z 26
2-7 1 1 Duration of start-up s O/Z 25
2-7 2 1 Switch-off delay after pressing the stop
button
s O/Z 25
2-7 3 1 Restart delay s O/Z 25
2-7 4 1 Minimum idle time s O/Z 25
2-8 1 1 Air pressure – minimum bar O/Z 24
2-8 1 1 Air pressure – maximum bar O/Z 24
2-8 1 1 Air pressure – boost % O/Z 24
2-8 1 1 Air pressure – offset % O/Z 24
2-8 2 1 Oil temperature – boost % O/Z 24
2-8 2 1 Oil temperature – offset % O/Z 24
2-8 3 1 Parameter
6
– minimum O/Z 24
2-8 3 1 Parameter
6
– maximum O/Z 24
2-8 3 1 Parameter
6
– boost % O/Z 24
2-8 3 1 Parameter
6
– offset % O/Z 24
2-9 1 1 Basic PLC settings L
2-9 2 1 Analogue inputs features L

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2-9 3 1 Digital inputs features L
2-9 4 1 Digital outputs features L
2-9 5 1 Digital outputs parameters L
2-9 6 2 Modbus TCP settings L
2-9 7 2 IP Setting L
2-9 8 2 Inverter settings L
2-9-1 1 1 Compressor type O/Z 23
2-9-1 2 1 Controller type O/Z 23
2-9-1 3 1 Time lock activation O/Z 23
2-9-2 1 1 Analogue input feature O/Z 22
2-9-3 1 1 Digital input feature O/Z 22
2-9-3 2 1 Digital input feature O/Z 22
2-9-3 3 1 Digital input feature O/Z 22
2-9-3 4 1 Digital input feature O/Z 22
2-9-3 5 1 Digital input feature O/Z 22
2-9-3 6 2 Digital input feature O/Z 22
2-9-3 7 2 Digital input feature O/Z 22
2-9-3 8 2 Digital input feature O/Z 22
2-9-4 1 1 Digital output feature O/Z 21
2-9-4 2 1 Digital output feature O/Z 21
2-9-4 3 1 Digital output feature O/Z 21
2-9-4 4 1 Digital output feature O/Z 21
2-9-4 5 1 Digital output feature O/Z 21
2-9-4 6 2 Digital output feature O/Z 21
2-9-5 1 1 Fan switch-on temperature °C O/Z 20
2-9-5 2 1 Fan switch-off temperature °C O/Z 20
2-9-5 3 1 Time between condensate drain starts m O/Z 20
2-9-5 4 1 Condensate drain switch-on time s O/Z 20
2-9-5 5 1 Slave compressor switch-on pressure bar O/Z 20
2-9-5 6 2 Slave compressor switch-off pressure bar O/Z 20
2-9-5 7 2 Dryer start time s O/Z 20
2-9-5 8 2 Dryer stop time s O/Z 20
2-9-5 9 2 Heater switch-on temperature °C O/Z 20
2-9-5 10 2 Heater hysteresis °C O/Z 20
2-9-6 1 1 Sharing registers via Modbus TCP O/Z 7
2-9-6 2 1 Communication port number O/Z 7
2-9-6 3 1 Communication PIN O/Z 7
2-9-6 4 1 Control level in NET mode O/Z 7
2-9-7 1 1 Network settings of the PLC (IP, mask,
gateway)
O/Z 8
2-9-8 1 1 Inverter address O/Z 19
2-9-8 2 1 Base frequency O/Z 19
2-9-8 3 1 Maximum communication time O/Z 19
2-9-8 4 1 PID controller settings L
2-9-8 5 1 PID Ultra Speed controller settings L
2-9-8-4 1 1 Controller operating mode O
2-9-8-4 2 1 Status code hex O
2-9-8-4 3 1 Boost O/Z 19

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2-9-8-4 4 1 Integration constant s O/Z 19
2-9-8-4 5 1 Differentiation constant s O/Z 19
2-9-8-5 1 1 Controller operating mode O
2-9-8-5 2 1 Status code hex O
2-9-8-5 3 1 Boost O/Z 19
2-9-8-5 4 1 Integration constant s O/Z 19
2-9-8-5 5 1 Differentiation constant s O/Z 19
3 1 Active events O/Z
3 2 Past events O
3 3 Controller status O
4 1 1 Running time L
4 2 1 Service tasks L
4 3 1 Energy consumption L
4 4 1 Other L
4 5 1 Time Lock L
4-1 1 1 Compressor operation time h + m O/Z 18
4-1 2 1 Compressor operation time under load h + m O/Z 18
4-1 3 1 PLC runtime h + m O/Z 18
4-1 4 1 Inverter runtime h O
4-2 1 1 No. of operation hours until next service h O
4-2 2 1 No. of days until next inspection d O
4-3 1 1 Energy consumption k W h O
4-3 2 1 Energy consumption under load k W h O
4-3 3 1 Amount of air produced m³/h O
4-3 4 1 Average unit efficiency k W h / ( m
³/min)
O
4-3 5 1 Instantaneous efficiency k W h / ( m
³/min)
O
4-3 6 2 Energy saved k W h O
4-3 7 2 Carbon dioxide emissions reduction kg O
4-3 8 2 Trees saved O
4-4 1 1 Load factor % O
4-4 2 1 No. of starts in the last hour O/Z 18
4-4 3 1 No. of compressor starts O/Z 18
4-4 4 1 No. of load solenoid switchings O/Z 18
4-5 1 1 Time lock interval O/Z 18
4-5 2 1 Lock activation at O
4-5 3 1 Request Code O
4-5 4 1 Unlock Password O/Z
5 1 Air pressure chart O
5 2 Oil temperature chart O
5 3 Motor power chart O
5 4 Revolutions chart O
6 1 Users O/Z
7 1 Information
6
O
7 1 2
6
Firmware version O
7 2 2
9
Build date O

Remarks:
1
Designations: O – read, Z
2
Summary of logging data for parameters which can be changed by the user is given in
Tab.8.
3
Visible when VSD is not selected in parameter 1 on
4
Visible when VSD is selected in parameter 1 on screen 2
3
Credentials required when V is selected in parameter 5 on screen 2
5
Type of value depends on the parameter 1 on screen 2
6
The screen is displayed when the type of controller in parameter 2 on screen 2
set to Brand. Otherwise, the following subpages move.
The structure of all screens in menu is based on one pattern that is presented in
screen consists of the following elements
•The present menu level or the key with a flag icon of the country
used for menus
the key)
•The header describing the contents of
•The Up arrow to activate the previous screen of the particular menu level or to go
higher level in the menu
•The Down arrow to activate the next screen of t
•The number on white background to call the lower menu level
•The content of the particular screen that may include e.g. diagrams, selection lists,
fields with parameter values etc
read, Z – save, L – link.
Summary of logging data for parameters which can be changed by the user is given in
Visible when VSD is not selected in parameter 1 on screen 2-9-1.
Visible when VSD is selected in parameter 1 on screen 2-9-1.
Credentials required when V is selected in parameter 5 on screen 2
Type of value depends on the parameter 1 on screen 2-9-2.
The screen is displayed when the type of controller in parameter 2 on screen 2
Otherwise, the following subpages move.
The structure of all screens in menu is based on one pattern that is presented in
screen consists of the following elements:
The present menu level or the key with a flag icon of the country
(being displayed in the top left corner; language change by pressing
eader describing the contents of the particular screen
The Up arrow to activate the previous screen of the particular menu level or to go
higher level in the menu
own arrow to activate the next screen of the particular menu level
on white background to call the lower menu level
The content of the particular screen that may include e.g. diagrams, selection lists,
fields with parameter values etc.
Fig. 4 View of the menu screen.
16
Summary of logging data for parameters which can be changed by the user is given in
Credentials required when V is selected in parameter 5 on screen 2-3.
The screen is displayed when the type of controller in parameter 2 on screen 2-9-1 is
The structure of all screens in menu is based on one pattern that is presented in Fig. 4. Each
The present menu level or the key with a flag icon of the country, whose language is
language change by pressing
The Up arrow to activate the previous screen of the particular menu level or to go a
he particular menu level
on white background to call the lower menu level
The content of the particular screen that may include e.g. diagrams, selection lists,

4.4 Introducing changes
To introduce changes in
searched for is located.
element edited, you must
the numeric keypad presented in
including the most important
Fig. 6
Introducing changes in the settings
To introduce changes in the settings, you must call the screen
. Then click the element you want to edit. Depending on a type of the
element edited, you must select text/graphics from the drop-down list or enter a value with
the numeric keypad presented in Fig. 6. Fig. 5 presents the screen of basic settings
including the most important parameters.
Fig. 5 Screen of basic settings.
Fig. 6 Numeric keypad for introducing the settings
17
in the settings
the settings, you must call the screen, where the parameter
Depending on a type of the
down list or enter a value with
esents the screen of basic settings
Numeric keypad for introducing the settings.

4.5 Diagrams and
On the control panel you can monitor changes of the
time.Viewing is carried out by means of the diagrams that make it
decrease, scroll and stop the
of the diagram. The parameters resulting from the calculations carried out by the PLC
controller are indicated with the broken line.
Power supply disconnection reset
The controller is also equipped with different types of
•Running time and load running time
•Controller working time
•Energy counter
•Time to next service
operations is included
manual)
•Number of the compressor and load solenoid starts,
•Amount of air produced.
The amount and type of counters may vary depending on the configuration of the
compressor and software.
Diagrams and counters
On the control panel you can monitor changes of the compressor paramet
Viewing is carried out by means of the diagrams that make it
decrease, scroll and stop the time scope displayed by using the keys located on the left side
The parameters resulting from the calculations carried out by the PLC
controller are indicated with the broken line. Therefore, they may differ from the real values.
Power supply disconnection resets the memory of the history recorded
lso equipped with different types of counters as follows
Running time and load running time counters
Controller working time counter
Time to next service counters (information function – the detailed list of service
operations is included in the mechanical part of the operation and maintenance
umber of the compressor and load solenoid starts,
mount of air produced.
The amount and type of counters may vary depending on the configuration of the
compressor and software.
Fig. 7 View of the diagram screen.
18
compressor parameter values in
Viewing is carried out by means of the diagrams that make it possible to increase,
time scope displayed by using the keys located on the left side
The parameters resulting from the calculations carried out by the PLC
Therefore, they may differ from the real values.
history recorded.
as follows:
the detailed list of service
of the operation and maintenance
The amount and type of counters may vary depending on the configuration of the

19
4.6 Access levels
It may be required to log at the defined access level to get an access to edition of some
parameters. Logging may be performed by the selection of the user management screen or
by the dialog window appearing when the parameter selected is edited. To log, you need the
following:
•User name – connected with an authorisation scope
•Password – necessary to authorise logging process
Table 8. User names and passwords are given to the authorised persons according to the
needs.
Credentials group Login Password
9 u9 429008
8 u8 541681
7 u7 878129
6 u6 419654
5 u5 662103
4 u4 345403
Remarks:
Credentials group marked as 9 is used to manage users from the screen 6.
4.7 Record of events
The controller records many events that are saved together with event occurrence time in
the memory of the control panel.If a number of events is higher than the available memory,
part of them is erased to make space for new records. Moreover, the controller displays
currently active events.To view records, use the list of events screen that is shown in Fig. 8.
When an event occurs, the status LED changes their colour in accordance with the Tab.
5.To identify an event occurred, go to the screen of active events by entering the menu and
clicking the key number 3 described as the event or by clicking events icons on the main
screen.

Texts on the list of active events remain visible until a user confirms reading of events with
the key located under the list.
particular event is eliminate
Each event has the defined structure that is presented in
are as follows:
•The date of an event occurrence
•The time of an event
•The status defining the present event status
•The code defining unambiguously an event
•The class defining
A – warning event
•The message content describing an event
Fig. 8 View of the list of events screen.
Texts on the list of active events remain visible until a user confirms reading of events with
the key located under the list. Confirmation of events is possible
particular event is eliminated.
Each event has the defined structure that is presented in Table 9.
The date of an event occurrence
an event occurrence
defining the present event status (I – active event
defining unambiguously an event
The class defining an event type (E – an event causing the compressor stop
warning event)
The message content describing an event
20
.
Texts on the list of active events remain visible until a user confirms reading of events with
possible when the cause of the
. The message elements
active event; IO – historic event)
the compressor stop;
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