BevLes CA43-CV7 or CV13 User manual

Convection Heated Holding Cabinets
1
P/N 780085 1/06
OPERATION & MAINTENANCE MANUAL
Phone: +1
Fax: [phone]
Toll Free: [phone]
Website: www.BevLes.com
E-mail: [email protected]
[phone]
BevLes
729 Third Avenue
Dallas, TX 75226
Innovative Foodservice Equipment Custom
Designed for Performance, Service and Value.
CA34-CV9
CA43-CV7 or CV13
CA70-CV16 or CV32
CA34-CVMP4
CA43-CVMP6
CA70-CVMP12
CS34-CH9
CS43-CH7 or CH13
CS72-CH16 or CH32
CS34-CHUS4
CS43-CHUS6
CS70-CHUS15
CS43-CVMP6-SB
CS61-CVMP12-SB
CS71-CVMP15-SB
MODELS:

WARRANTY
GETTING STARTED
OPERATION
CARE OF YOUR UNIT
TROUBLESHOOTING
MAINTENANCE
REPLACEMENT PARTS
WIRING DIAGRAMS
3
4
INTRODUCTION 4
MODELS 4
UNPACKING 4
SETTING-UP 5
CLEANING. 5
6
OPERATING CONTROLS AND COMPONENTS 6
OPERATIONAL PROCEDURES 6
7
ASSISTANCE 7
SAFETY AND HEALTH 7
CLEANING 7
MODEL SPECIFICATIONS 7
7
TROUBLESHOOTING 7
TROUBLESHOOTING TABLE 8
9
REPLACING PARTS 9
REMOVING THE TOP MOUNTED HEATING MODULE 9
REMOVING THE FRONT PANEL 9
POWER INDICATOR LAMP MODULE 9
THERMOSTAT INDICATOR LAMP MODULE 10
POWER SWITCH 10
THERMOMETER 11
POWER CORD FOR CA70 11
POWER CORD FOR CA43 12
THERMOSTAT FOR CA70 13
THERMOSTAT FOR CA43 14
FAN BLOWER MOTOR ASSEMBLY 16
HEATING ELEMENT 17
HIGH-TEMPERATURE SAFETY THERMOSTAT 18
TOP MOUNTED HEATING MODULE SEAL (GASKET) 18
FAN BLOWER COOLING FAN FOR CA43 18
19
HOW TO ORDER 19
PRICES 19
SHIPPING 19
WARRANTY 19
PARTS DRAWINGS 19
PARTS LISTS w/EXPLODED VIEWS 20
29
CA70 MODELS 29
CA43 MODELS 29
1
2
3
4
5
6
7
8
2-1
2-2
2-3
2-4
2-5
3-1
3-2
4-1
4-2
4-3
4-4
5-1
5-2
6-1
6-1a
6-1b
6-1c
6-1d
6-1e
6-1f
6-1g
6-1h
6-1i
6-1j
6-1k
6-1l
6-1m
6-1n
6-1o
7-1
7-2
7-3
7-4
7-5
7-6
8-1a
8-1b
TABLE OF CONTENTS
2

4/02
BEVLES COMPANY LIMITED WARRANTY
729 Third Avenue * Dallas, TX 75226
Phone: [phone] Fax: [phone]
1. Bevles warrants to the original purchaser that on the date the equipment is shipped (sold), it will be
free of defects in materials or workmanship. Bevles will, at its discretion, repair or replace, during
the warranty period printed below, any part that has a defect in material or workmanship that was
present when the product shipped from Bevles, and which manifests itself during the warranty
periodundernormaluseandservice.
Parts:Two*yearsfromdateoforiginalshipmentfromtheBevlesfactory.
Labor:One**year
* Air Circulation BlowerAssemblies(motors) and Power Switchesshall be one year from date
oforiginalshipment.
CalrodAirHeatingElementsshallbethreeyearsfromdateof originalshipment.
** Allelectricalcomponents120days
2. Bevles must be contacted, and pre-approval must be issued by the Bevles factory prior to any type
ofservicebeingperformed.Bevlesassumesnoresponsibilityforanychargesthatwerenot expressly
authorizedbytheBevlesfactory, orforanychargesthatexceed,inBevlessolejudgement, normal
and customaryamounts.
3. Bevles will pay UPS Ground charges for any part that has a defect in material or workmanship that
was present when the product shipped from Bevles, and which manifests itself during the
of the warranty periodunder normaluse and service.All warranty replacementparts willship F.O.B.
Bevlesfactory,Cheyenne,WY82003.
4. This warranty shall be void in its entirety if any abuse of, misuse of, alteration/modification of or
improper maintenance of original product occurs. If, at any time a claim is reported to Bevles, the
purchaserisdelinquentinpaymentfortheproduct,warrantywillnotapply.
5. Buyers Remedies-IfaBevlesproductfailsdue toadefect inmaterialorworkmanshipin conformity
with the warranties in paragraph one, buyer shall notify Bevles of such failure within a reasonable
time, but in no event beyond fifteen (15) days of such discovery of defect in material or
workmanship. Bevles shall provide, in its sole discretion, either the repair or replacement of any
defective or any non-conforming part. Bevles specifically disavows any other representation,
warrantyorliabilityrelatingtothecontinueduseoftheproduct.
6 Exclusion of consequential and incidental damages-In no event shall Bevles be liable for any
incidental,special, indirect, or consequentialdamages,whether resultingfrom non-delivery or from
the use, misuse, or inability to use the product, or from defects in the product, or from
Bevlesown negligenceor other tort.This exclusion appliesregardless of whethersuch damages are
sought for breach of warranty, breach of contract, negligence, or strict liability in tort or under any
otherlegaltheory.
7. Disclaimer of warranties-The warranties contained in paragraph one above are the exclusive
warranties given by Bevles and supersede any prior, contrary, or additional representations,
whether oral or written. Bevles hereby disclaims and excludes all other warranties-whether
expressed, implied, or statutory-including any warranty of merchantability, any warranty of
fitness for a particular purpose, and any implied warranties otherwise arising from course of
dealingorusageoftrade.
!
! fromdateoforiginalshipmentfromtheBevlesfactory.
fromdateoforiginalshipment.
first year
1/05
3
1. WARRANTY

2. GETTING STARTED
2-1 INTRODUCTION
**NOTE: "NOTE"
"WARNING”
2-2 MODELS
2-3 UNPACKING
**NOTE:
WARNING:
NOTE:
BEVLES Heated Holding Cabinets are quality built equipment designed to hold prepared foods at a safe
temperature (no less than 140°), with or without humidity. These cabinets have a wide range of applications for
both institutional and commercial foodservice operations
This manual has been prepared so that all personnel responsible for the operation and maintenance of this
equipment will have a thorough understanding of its operation and use. We recommend that any personnel
using the cabinet read this manual thoroughly before operating the equipment.
Certain items of information and procedures will be highlighted with the words or
. Please make special note of these items as they will communicate important
information for the safety of your personnel, and the continued quality of service provided by the
equipment.
All BEVLES Heated Holding Cabinets are designed to hold hot products at the desired holding temperature.
They accomplish this through patented air and humidity systems that force heated, moist air laterally across
each level of the cabinet from side mounted air-flow ducts. Each cabinet also offers certain features that make
them extremely easy to use, clean and service:
The easily removable top mounted heating module contains all of the cabinet's electrical components.
Dutch doors are mounted on the front with a full-length door on the back (for 70 inch models). All doors
are removable and equipped with patented positive extruded latches.
Standard models offer right-hand swing doors, but all cabinet doors can be hinged either left or right.
Heavy-duty ball bearing casters provide easy and reliable mobility (for 70 inch and 43 inch models).
CA70-CV16 CA 70-CV16HW CA 70-CV32 CA 70-CV32HW CA70-CVMP12
CA70-CVMP15 CA43-CV7 CA43-CV7HW CA43-CV13 CA43-CV13HW
CA43-CVMP6 CA43-CVMP7
All BEVLES cabinets are tested, inspected and expertly packed to insure arrival in a ready-to-use
condition. If damage or loss is discovered when unpacking, ask the carrier's agent (in writing) to inspect the
goods. This should be done within 15 days of delivery. You can then file a formal claim with the carrier. If we can
help in any way, please call us.
This product has been shipped on a wooden base, packed with secure padding and covered with a plastic bag
and corrugated shipping container.
1. Carefully cut the metal banding.
2. Lift the shipping container off of the unit.
3. Lift the unit off of the wooden base. Use extreme care in lifting to prevent personal injury.
4. Remove the plastic bag and properly dispose of it.
5. Check model number on the serial number label (located on the top right front corner of the right
side of the unit) against the packing slip.
6. Open doors and remove packing materials.
7. Before using, the cabinet should be thoroughly cleaned as instructed in section 2-5 of this
manual.
!
!
!
!
This manual applies to the following models:
To open:
4

2-4 SETTING-UP
**WARNING:
Locate your holding cabinet in an area where the doors can be opened without impeding your operation and
where loading and unloading product will be easy.
A clearance of at least four (4) inches is required between the top of full size units (models
beginning with CA70) and any other equipment or surfaces to allow air to circulate to the motor air vents. Do not
set anything on top of these units.
Proper operation of the unit requires that it be level and that it be plugged into a separate electrical line
protected by a fuse or circuit breaker of the proper rating.
CA70-CV16 120V/1500W/14.3A CA43-CV7 120V/1500W/14.3A
CA70-CV16HW 120V/2000W/18.5A CA43-CV7HW 120V/2000W/17.0A
CA70-CV32 120V/1500W/14.3A CA43-CV13 120V/1500W/14.3A
CA70-CV32HW 120V/2000W/18.5A CA43-CV13HW 120V/2000W/17.0A
CA70-CVMP12 120V/2000WI18.5A CA43-CVMP6 120V/2000W/17.0A
CA70-CVMP15 120V/2000W/18.5A CA43-CVMP7 120V/2000W/17.0A
WARNING:
2-5 CLEANING
**NOTE:
CAUTION:
**NOTE:
**NOTE:
**NOTE:
Plug your unit only .into a grounded receptacle of the correct
voltage. Check the serial number label located in the top right front corner
on the right side of the cabinet to determine your unit's electrical rating.
Never use steel wool or caustic cleaning compounds on your
BEVLES holding cabinet.
1. Push power switch to the OFF position.
2. Unplug power cord from wall.
Always unplug the unit before dismantling or cleaning.
3. Remove front and back doors by lifting entire door and sliding
hinge off of hinge pins. 1)
Avoid motions other than straight up or down when
removing and replacing doors so as not to damage hinges.
4. Slide out stainless steel water pan containing the three "U"
shaped baffles.
5. Lift off the heating module from the top of the cabinet.
At least two people should do the lifting to avoid
possible injury.
6. Remove all trays.
7. Remove tray supports by carefully lifting each panel and tilting
the bottom toward the center of the cabinet. 3)
Handle the support panels carefully as any damage or
bending will make reinstallation very difficult
8. Remove positive door latches 4):
8a. Firmly hold the latch plate
against the edge of the door and
pull the black capped pin up and
out.
8b. Slowly pull the latch plate away
from the door, ready to catch the
flat metal spring as it releases.
9. Models equipped with dutch
doors will also have a removable
wiper blade attached to the top of
the bottom door. To remove this,
loosen the two black knurled
knobs at either end of the wiper
blade retainer. Lift off the
stainless steel retainer and the
wiper blade.
Cleaning Steps:
(Fig.
(Fig.2)
(Fig.
(Fig.
Figure 1
Figure 2
Figure 3 Figure 4
5

Figure 5
10. Clean all pieces thoroughly and carefully with soapy water and soft cloths.
Neverusesteelwoolorcausticcleaningcompounds.
Avoid splashing water or any other liquid into the heating
module to prevent possible damage to electrical components.
**NOTE:
**CAUTION:
Reassembly Steps:
1. Replace door latches ):
1a. Wrap the flat metal latch spring lip around the front edge of the door
between the two latch butts.
1b. Place the latch plate with the flat side out over the flat metal latch spring
and press firmly in place.
1c. Guide the black capped pin down through the top latch butt, the latch
plate and bottom latch butt. This will require positive pressure on the
(Fig.5
latch plate to compress the spring.
2. Replace dutch door wiper blade if your model is equipped with one. Simply slide the gasket and retainer
onto the top edge of the bottom door and re-tighten the two black knurled knobs.
3. Carefully replace top mounted heating module and align with top tray supports.
4. Replace tray support panels.
5. Replace doors by sliding door hinges back down onto the hinge pins.
6. You are now ready to operate your unit in accordance with the procedures outlined in section 3-2.
3. OPERATION
BEVLES Heated Holding Cabinets are not intended for any use other than as foodservice equipment. Always
operate your unit in accordance with the Operational Procedures listed in section 3-2 of this manual.
1. Power Switch
2. Power Switch Indicator lamp
3. Thermostat
4. Thermostat Indicator Lamp
5. Thermometer
1. Plug unit into wall.
Check the serial number label located on the right side of the cabinet (as you are facing the
front of the unit) at the top to be sure that your unit is compatible with your electrical supply. See section 4-4
for more information.
2. If humidity is desired, fill water pan % full of water and adjust baffles.
2a. For maximum humidity, all three baffles should be inserted into the water pan as though they were the
letter "U" (open side up).
2b. For minimum humidity, all three baffles should be inserted in the water pan as though they were the letter
"n" (open side down).
2c. Intermediate levels of humidity may be achieved by mixing the arrangement of the baffles.
3. Slide the water pan into its receptacle at the top of the cabinet, just under the heating module. Carefully
push the pan to assure that it is seated against the water pan back stop.
4. Push on the power switch. The power indicator light should come on. You should also hear the blower
fan(s) operating.
5. Set the thermostat to the desired holding temperature (140° to 200°F). The red thermostat indicator light
should come on.
6. Check your cabinet after 5 minutes to be sure that the heating element(s) is functioning.
7. When the cabinet reaches your desired temperature, the thermostat indicator light will go out (though the
power indicator light will remain illuminated).
8. Check and add water to the water pan from time to time during long periods of operation (if needed).
: The water pan is located directly under the heating element(s). Always use extreme caution
when removing or replacing the water pan to prevent injury (burn).
3.1 OPERATING CONTROLS AND COMPONENTS
3-2 OPERATIONAL PROCEDURES
CAUTION:
**CAUTION
(Fig. 6)
(Fig. 7)
Figure 6
Figure 7
6

4. CARE OF YOUR UNIT
As with any piece of quality equipment, your BEVLES Heated Holding Cabinet requires regular care and
maintenance. The most vital procedure is the regular and thorough cleaning of the entire unit.
For your assistance, we have included the following sections in this manual:
2-4 Setting Up 5 Troubleshooting 7-6 Parts List
2-5 Cleaning 6-1 Replacing Parts 8-1 Wiring Diagrams
BEVLES is proud of each quality-built cabinet. Should you ever need assistance, parts or additional equipment
just call the BEVLES Manufacturing Facilities at [phone].
In addition, refer to the Troubleshooting (5) and Replacement Steps (6-1) sections of this manual for assistance
if occasional maintenance questions should arise.
BEVLES Heated Holding Cabinets carry both UL and NSF listings.Always operate your unit in accordance with
the operational procedures found in section 3-2.
Never remove the top mounted heating module without first unplugging your cabinet from its
power source.
Refer to section 2-5 for complete cleaning steps and procedures.
4-1 ASSISTANCE
4-2 SAFETYAND HEALTH
**CAUTION:
4-3 CLEANING
CA 70-CV16 3 1/4" 16 70'' 24 ½” 31" 1500 120/240 14.3/7.2
CA70-CV16HW* 3 1/4” 16 70" 24 ½” 31" 2000 120/240 18.5/9.3
CA 70-CV32 1 1/2" 32 70" 24 ½” 31" 1500 120/240 14.3/7.2
CA 70-CV32HW* 1 1/2” 32 70'' 24 ½” 31" 2000 120/240 18.5/9.3
CA70-CVMP12* 4" 12 24 70" 29 31" 2000 120/240 18.5/9.3
CA70-CVMP15* 3 1/4" 15 30 70'' 29 31" 2000 120/240 18.5/9.3
CA43-CV7 3 1/4" 7 42" 24 ½” 31" 1500 120/240 14.3/7.2
CA43-CV7HW* 3 1/4” 7 42” 24 ½” 31" 2000 120/240 17.0/8.5
CA43-CV13 1 1/2" 13 42” 24 ½” 31" 1500 120/240 14.3/7.2
CA43-CV13HW* 1 1/2” 13 42” 24 ½” 31" 2000 120/240 17.0/8.5
CA43-CVMP6* 4" 6 12 42” 29” 31" 2000 120/240 17.0/8.5
CA43-CVMP7* 3 1/4" 7 14 42” 29” 31” 2000 120/240 17.0/8.5
A
Model Vertical Pan
Spacing
Capacity
(18” x 26” Pans)
Capacity
(12” x 20” Pans)
Dimensions
Height Width Depth
Electrical
Watts Volts Amps
4-4 MODEL SPECIFICATIONS
*Units furnished with 20 AMP plug and cord, NEMA #5-20R
5. TROUBLESHOOTING
If you find that your unit is failing to operate properly refer first to the Operational Procedures in section 3-2 of
this manual. Then, if necessary, use the Troubleshooting guide in section 5 to determine the cause of the
problem.
All maintenance on BEVLES Heating Holding Cabinets should be performed by trained
personnel using only quality BEVLES parts.
To determine the cause of any malfunction:
1. Determine the problem (e.g., the food isn't staying hot).
2. Locate the problem in the Troubleshooting table.
3. Read through the possible causes ,then try each solution listed until the problem is resolved.
**CAUTION:
5-1 TROUBLESHOOTING
7

4. If you are unable to locate the problem in the table or if the solutions listed don't work, please call the
BEVLES manufacturing facilities for assistance at [phone]. You will need to provide the
factory personnel with the following information:
1. The product model and serial numbers.
2. The specific nature of the problem.
In some cases it will be beneficial to also have the actual operator of the equipment available to answer
questions.
1. Unit will not heat.
2. Unit not reaching
or holding desired
Temperature uniformly.
3. Unit overheating.
4. Fan blowers not
operating.
5. Cabinet steamy and
too humid.
6. Cabinet too dry.
Power switch not in on position.
Loose or unplugged power cord.
Thermostat on wrong setting.
Faulty thermostat (not switching heating
element on when below set temperature).
Faulty internal wiring.
Faulty heating element (not getting hot).
Hi-temperature safety thermostat on.
Doors left open or ajar.
Thermostat on wrong setting.
Faulty thermostat (not switching heating
element on when below set temperature).
Faulty internal wiring.
Top mounted heating module seal
(gasket) torn or worn.
Faulty heater fan blower (no air
circulating).
Faulty thermostat (not switching heating
element off when above set temperature).
Power switch not in on position.
Loose or unplugged power cord.
Faulty heater fan blower.
Faulty internal wiring.
Too much humidity in air flow.
Holding temperature not high enough.
Holding product too long in cabinet.
Water pan dry.
Not enough humidity in air flow.
Holding temperature too high.
Place the power switch in the ON
position.
Plug power cord into proper
electrical outlet.
Set thermostat to correct
temperature.
Replace thermostat per section 6-
1i or j.
Check connections for heating
module components per
sections 6-11.
Replace heating element per
section 6-11.
Check for failure of heating element
and/or thermostat not shutting
down.
Close doors firmly and keep closed
except. when loading or unloading
product.
Set thermostat to correct
temperature.
Replace thermostat per section
6-1i or j.
Check connections for heating
module components per section 6-
11
Replace gasket per section 6-1 m.
Replace fan blower motor per
section 6-1k.
Replace thermostat per section 6-1i
or j.
Place the power switch in the on
position.
Plug power cord into proper
electrical outlet.
Replace fan blower motor per
section 6-1k.
Check connections for heating
module components per sections
6-11.
Adjust baffles per section 3-2.
Adjust thermostat to a higher
temperature level.
Minimize holding time.
Fill 3/4 full with water.
Adjust baffles per section 3-2.
Adjust thermostat to a lower
temperature (never below 140°F).
5-2 TROUBLESHOOTING TABLE
Problem Possible Cause Solution
8

Figure 8
Figure 9
Figure 10
6. MAINTENANCE
**CAUTION: All maintenance on BEVLES Heating Holding Cabinets should be performed by trained
personnel using only quality BEVLES parts.
6-1REPLACINGPARTS
After using the Troubleshooting table (section 5-2) to determine the solution, refer to the appropriate section below. The
toolsand equipmentneededfor eachrepIacementprocedurearelistedat thebeginningof thatprocedure.
6-1a. Removing the top mounted heating module.
Required: No tools required
1. Unplug unit from power source.
2. Open top front door and remove water pan and baffles.
3. Using two people, lift the top mounted heating module straight up and off of the cabinet (Fig 8)
4. Set module upside down on a heat resistant surface.
.
6-1b. Removing the front panel from the heating module.
Required: Medium (6') phillips screwdriver, Medium (6') flathead screwdriver
1. Remove all five screws from the face of the front panel (at the four corners and center top).
2. Gently lift off the front panel while guiding attached wires and thermometer probe to prevent
damage. (Fig. 9)
3. Leaving wires attached, gently place front panel face down on a clean work space. (Fig. 10)
4. To replace front cover, reinsert thermometer probe into receptacle, guide wires back into place and
reattach panel with the five phillips head screws.
Figure 11
Figure 12 Figure 13
6-1c. Replacing the power indicator lamp module.
Required: Wiring markers (color or number codes), Electrical tape
1. Remove front panel as found in section 6-1b.
2. Mark all the wires connected to the power indicator lamp module with a color code or number to
make proper re-connection easy (Fig. 11)
3. Remove the wire nuts and free the power indicator lamp module wires.
4. From the back side of the front panel, depress the plastic tabs on the base of the indicator lamp
module and push it out the front of the panel. (Fig. 12)
9

5. Feed the wires of the replacement indicator lamp module through the opening and snap the new
indicator lamp module into place.
6. Reconnect wiring with each of the two new wires going to a different wire nut (it doesn't matter how
you match the new module wires). Re-tape over wire nuts and wires.
** Be sure to correctly match the other wires that were connected at the two wire nuts.
7. Replace the front panel (section 6-1b).
Required: Medium (6") flathead screwdriver, Medium (6”) phillips screwdriver, Wiring markers (color or
number codes), Electrical tape
1. Remove front panel as found in section 6-1 b.
2. Mark all the wires connected to the thermostat indicator lamp module and thermostat with a color
code or number to make proper re-connection easy. (Fig. 11)
3. Locate the thermostat indicator lamp module wire that connects to a wire nut and remove that wire
nut, freeing all wires. (Fig. 13)
4. Remove the indicator lamp module wire from the terminal on the back of the thermostat by
removing the electrical tape and reversing the screw.
5. From the back side of the front panel, depress the plastic tabs on the base of the indicator lamp
module and push it out the front of the panel. (Fig. 12)
6. Feed the wires of the replacement indicator lamp module through the opening and snap the new
indicator lamp module into place.
7. Reconnect wiring with one of the two new wires going to the wire nut and the other to the back of the
thermostat (it doesn't matter how you match the new module wires). Re-tape over wire nuts and
wires.
Be sure to correctly match the other wires that were connected at the wire nut
8. Replace the front panel (section 6-1 b).
Required: Wiring markers (color or number codes), Electrical tape, Wiring diagram for CA43 and CA70
(see step 7 below)
1. Remove front panel as found in section 6-1b.
2. Trace the four wires from the power switch to the wire nuts. Code all wires connected by the four
wire nuts to insure proper re-connection. (Fig. 14)
3. Remove the wire nuts and free the power switch wires.
4. From the back side of the front panel, depress the plastic tabs on the base of the power switch and
push it out the front of the panel. (Fig. 15)
WARNING:
6-1d. Replacing the thermostat indicator lamp module.
*'WARNING:
6-1e. Replacing the power switch.
Figure 14 Figure 15
Fan
Blower
(0)
(1)
(0) (1)
Power
Indicator Lamp
(5) (1)
Thermostat
Indicator Lamp
Power Switch
(0) (1)
(2) (3)
(0) (5)
Thermostat
Diagram 1
Power Cord
(Grd)
(2) (3)
(4) (1)
Heating
Element
(4) (5)
Klixon
Thermostat (0)
(1) Cooling
Fan
5. Feed the wires of the replacement switch
through the opening and snap the new
power switch into place.
6. Reconnect wires using the four wire nuts
and the wiring diagram. Re-tape over wire
nuts and wires. (Diagram 1)
Severe damage can be
caused to your unit by improperly
connecting wiring.
7. Replace the front panel (section 6-1b).
**WARNING:
10

Figure 19
Figure 16
Figure 17
Figure 18
6.1f. Replacing the thermometer.
**NOTE:
6-1g. Replacing the power cord for a CA70 unit.
Required: Crescent or standard 3/4" wrench
1. Remove front panel as found in section 6-1b.
2. Use a crescent or standard 3/4" wrench to loosen the
thermometer mounting nut that holds the thermometer in place
on the back of the front panel. (Fig. 16)
3. Remove the nut, washer and retaining bracket and pull
thermometer out the front of the panel.
4. Replace retaining bracket and insert new thermometer into
opening.
Align thermometer so that the 150° reading will be
straight up when the front panel is replaced and the heating
module is flipped over. (Fig. 17)
5. Replace and tighten washer and nut on rear of front panel. DO
NOT OVER TIGHTEN!
6. Replace the front panel (section 6-1b).
Required: Medium (6”) phillips screwdriver, Medium (6") flathead
screwdriver, Wiring markers (color or number codes), Electrical tape,
Wiring diagram for CA70 (see step 10)
1. Remove top mounted heating module and front panel as found
in sections 6-1a and 6-1b.
2. Mark all the wires connected to the power cord with a color
code or number to make proper re-connection easy. (Fig.
18) .
3. Turn the top mounted heating unit over so that the elbow
connector for the power cord is up. Free the green ground wire
by grasping the nut with fingers or pliers (under front overhang
of the heating module) and remove the screw from the exposed
surface of the module with a medium (6") phillips screwdriver.
(Fig. 19).
4. Free the other two power cord wires by removing the two wire
nuts that connect them.
5. Remove elbow connector that secures power cord into the
heating module by grasping the nut holding the connector
(under the overhang of the heating module). Rotate the nut to
loosen and remove the elbow from the module. (Fig. 20)
6. Remove the two screws that secure the power cord into the
compression end of the elbow connector with a medium (6”)
flathead screwdriver. Pull gently to free power cord from the
elbow connector. (Fig. 21)
7. Insert new power cord into elbow connector and replace
compression screws. Tighten screws to secure power cord into
connector.
: Replace only with a BEVLES power cord
properly rated for your unit.
8. Insert new wires through opening in the heating module and
reattach elbow connector.
9. Reattach green ground wire to module.
10. Reconnect power cord wires using wire nuts and wiring
diagram. Re-tape over wire nuts and wires. (Diagram 2)
Severe damage can be caused to your unit by
improperly connecting wiring.
11. Replace the front panel and top mounted heating module
(sections 6-1a. and 6-1 b).
**WARNING
**WARNING:
11

6-1h. Replacing the power cord for a CA43.
Required: Medium (6”) phillips screwdriver, Medium (6") flathead
screwdriver, Wiring markers (color or number codes), Electrical tape ,
Wiring diagram for CA43(see step 10)
1. Remove the back panel of the module by removing the five
phillips head screws and gently lifting out the back panel. Lay
the panel on a clean work surface. (Fig. 22)
Figure 20
Figure 21
Figure 22
Fan
Blower
(0)
(1)
(0) (1)
Power
Indicator Lamp
(5) (1)
Thermostat
Indicator Lamp
Power Switch
(0) (1)
(2) (3)
(0) (5)
Thermostat
Diagram 2
Power Cord
(Grd)
(2) (3)
(4) (1)
Heating
Element
(4) (5)
Klixon
Thermostat
(0)
(1) Cooling
Fan
2. Mark all the wires connected to the power cord with a color
code or number to make proper re-connection easy. (Fig. 23)
3. Free the green ground wire by grasping the nut with fingers or
pliers (inside the back panel of module) and remove screw
from the outside surface of the panel with a medium (6")
phillips screwdriver. (Fig. 24)
4. Free the other two power cord wires by removing the two wire
nuts they are attached to.
5. Remove elbow connector that secures power cord onto the
back panel. While grasping the nut (on the inside surface of the
panel) and holding the connector (on the outside surface of the
panel), rotate the nut to loosen and remove the elbow from the
panel. (Fig. 25) .
6. Remove the two screws that secure the power cord into the
compression end of the elbow connector with a medium (6”)
flathead screwdriver. Pull gently to free power cord from the
elbow connector. (Fig. 26)
7. Insert new power cord into elbow connector and replace
compression screws. Tighten screws to secure power cord
into connector.
Replace only with a BEVLES power cord
properly rated for your unit.
8. Insert new wires through opening in back panel and reattach
elbow connector.
9. Reattach green ground wire to back panel.
10. Reconnect power cord wires using wire nuts and wiring
diagram. Retape over wire nuts and wires. (Diagram 3)
Severe damage can be caused to your unit by
improperly connecting wires.
11. Replace the back panel using the five phillips head screws.
*"WARNING:
**WARNING:
Figure 23
12

Figure 24
Figure 25 Figure 26
Fan
Blower
(0)
(1)
(0) (1)
Power
Indicator Lamp
(5) (1)
Thermostat
Indicator Lamp Power Switch
(0) (1)
(2) (3)
(0) (5)
Thermostat
Diagram 3
Power Cord
(Grd)
(2) (3)
(4) (1)
Heating
Element
(4) (5)
Klixon
Thermostat
(0)
(1) Cooling
Fan
Figure 27 Figure 28 Figure 29
Figure 30
6-1i. Replacing the thermostat for a CA70.
Required: Small flathead screwdriver, Medium (6") flathead
screwdriver, Medium (6") phillips screwdriver, Wiring markers (color or
number codes), Electrical tape, Wiring diagram for thermostat (see
step 9)
1. Remove top mounted heating module and front panel as found
in sections 6-1a and 6-1b.
2. Mark all the wires connected to the thermostat with a color code
or number to make proper re-connection easy. (Fig. 27)
3. Remove thermostat dial from front panel by rotating the dial to
expose the set screw and reversing the set screw with a small
flathead screwdriver. (Fig. 28)
4. Remove the two screws holding the bezel (chrome ring) behind
the thermostat dial with a medium (6”) phillips screwdriver.
Carefully pull thermostat away from the rear of the front cover.
5. Remove the fan blower motor assembly cover (on the left side of module as you are facing the front
panel) by removing the two front and two rear screws with a medium (6” flathead
screwdriver. (Fig. 29)
6. Remove the two screws securing the clips that attach the copper thermostat probe to the fan
blower. Use a medium flathead screwdriver. (Fig. 30)
13

Figure 31
Figure 32
7. Pull the copper thermostat probe and tubing from the fan blower
motor assembly area through the opening to the front cover (it
may be necessary to feed the probe, into the bottom of the
assembly area under the fan blower to achieve the correct
angle). (Fig. 31)
DO NOT bend or kink the copper tubing when replacing
the thermostat probe.
8. Disconnect wires from rear of thermostat by reversing screw
terminals with a flathead screwdriver.
9. Connect wires to the rear of a new thermostat unit using the
thermostat wiring diagram for CA70 units. Re-tape over wire nuts
and wires. (Diagram 4)
10. Attach new thermostat to rear of front panel and bezel to the front
of panel with the two phillips screws.
The tops of the terminals should face down (toward the
actual top of the heating module). (Fig. 32)
11. Carefully guide new copper probe and tubing through the
opening to fan blower motor housing and reattach probe clips
with two flathead screws. (Fig. 31)
DO NOT kink or bend the copper probe or tubing.
12. Replace fan blower motor assembly cover with two front and two
rear flathead screws. Do not over tighten.
13. Replace thermostat dial, tightening set screw securely.
14. Replace top mounted heating module and front panel (sections
6-1a and 6-1 b).
**NOTE:
**NOTE:
**NOTE:
Fan
Blower
(0)
(1)
(0) (1)
Power
Indicator Lamp
(5) (1)
Thermostat
Indicator Lamp Power Switch
(0) (1)
(2) (3)
(0) (5)
Thermostat
Diagram 4
Power Cord
(Grd)
(2) (3)
(4) (1)
Heating
Element
(4) (5)
Klixon
Thermostat
(0)
(1) Cooling
Fan
6-1j Replacing the thermostat for
CA43 units.
Required: Small flathead screwdriver,
Medium (6”) flathead screwdriver,
Medium (6”) phillips screwdriver,
Wiring markers (color or number
codes), Electrical tape, Wiring diagram
for thermostat (see step 11)
1. Remove top mounted heating
module and front panel as
found in sections 6-1a and 6-1b.
2. Mark all the wires connected to
the power cord with a color
code or number to make proper re-connection easy. (Fig. 33)
3. Remove thermostat dial from front panel by rotating the dial to expose the set screw and reversing
the sat screw with a small flathead screwdriver. (Fig. 34)
4. Remove the two screws holding the bezel (chrome ring) behind the thermostat dial with a medium
(6”) phillips screwdriver. Carefully pull thermostat away from the rear of the front cover.
5. Remove the fan blower motor assembly cover (on the left side of module as you are facing the front
panel) by removing the two front and two rear screws with a medium (6”) flathead screwdriver. (Fig. 35)
6. Pry off fan blower housing cover (with a flathead screwdriver, if necessary). Without disconnecting
wires, set cover on a clean work area. (Fig. 36)
7. Remove four screws (two at each end) holding fan blower motor bracket in place with a medium
flathead screwdriver and gently lift bracket to expose mounting clips for the copper thermostat
probe. (Fig. 37)
Figure 33 Figure 34
14

Fan
Blower
(0)
(1)
(0) (1)
Power
Indicator Lamp
(5) (1)
Thermostat
Indicator Lamp Power Switch
(0) (1)
(2) (3)
(0) (5)
Thermostat
Diagram 5
Power Cord
(Grd)
(2) (3)
(4) (1)
Heating
Element
(4) (5)
Klixon
Thermostat
(0)
(1) Cooling
Fan
Figure 39
Figure 38
Figure 37
Figure 36
Figure 35
8. Remove the two screws and nuts securing the clips that attach the
copper thermostat probe to the motor bracket. Use a medium
flathead screwdriver. (Fig. 38)
9. Pull copper probe and tubing from fan blower motor area through the
opening to the front panel.
DO NOT bend or kink the copper tubing when replacing the
thermostat probe.
10. Disconnect wires from rear of thermostat by reversing screw
terminals with a flathead screwdriver.
11. Connect wires to the rear of a new thermostat unit using the
thermostat wiring diagram for CA43 units. Re-tape over wire nuts
and wires. (Diagram 5)
12. Attach new thermostat to rear of front panel and bezel to the front of
panel with the two phillips screws.
The tops of the terminals should face down (toward actual
top of the heating module). (Fig. 39)
13. Carefully guide new copper probe and tubing through opening to fan
blower motor area and reattach probe clips to motor bracket with two
flathead screws.
DO NOT kink or bend the copper probe or tubing.
14. Replace fan blower motor bracket with two phillips screws front and
two rear.
15. Replace fan blower motor housing cover, carefully guiding the wires
to prevent damage.
16. Replace fan blower motor assembly cover with two front and two
rear flathead screws.
17. Replace thermostat dial, tightening set screw securely.
18. Replace top mounted heating module and front panel (sections 6-1
a. and 6-1 b).
**NOTE:
**NOTE:
**NOTE:
15

Figure 43 Figure 44 Figure 45
Figure 42
Figure 41
Figure 40
6-1k. Replacing the fan blower motor assembly.
**NOTE:
**NOTE:
**NOTE:
Required: Medium (6") flathead screwdriver, Medium (6”) phillips
screwdriver, Crescent or standard wrench, Wiring markers (color or
number codes), Electrical tape
1. Remove top mounted heating module as found in section 6-1a.
2. Remove the fan blower motor assembly cover (on the left side
of module as you are facing the front panel) by removing the two
front and two rear screws with a medium (6”) flathead
screwdriver. (Fig. 40)
3. Pry off fan blower housing cover (with a flathead screwdriver, if
necessary). Without disconnecting wires, set cover on a clean
work area. (Fig. 41)
4. Mark all the wires connected to the fan blower motor(s) with a
color code or number to make proper re-connection easy. (Fig.
42)
5. Remove wire nuts and set cover aside.
6. For CA70 units, remove the two screws securing the clips that
attach the copper thermostat probe to the fan blower. Use a
medium flathead screwdriver. Free the copper probe and
carefully set out of the way. (Fig. 43)
DO NOT kink or bend copper tubing or probe.
Remove four screws (two at each end) that hold the fan blower
motor bracket in place. Use a medium flathead screwdriver.
7. For CA43 units, remove four screws (two at each end) that hold
the fan blower motor bracket in place. Use a medium flathead
screwdriver. Gently lift bracket to expose mounting clips for the
copper thermostat probe. Remove the two screws securing the
clips holding the copper thermostat probe with medium flathead
screwdriver. Free copper probe and carefully set out of the way.
(Figs. 44 &45)
DO NOT kink or bend copper tubing or probe.
8. Remove fan blower motor bracket with fan blower motor(s) still
attached and place entire assembly on a clean work space.
(Fig. 46)
9. Remove fan blower motor(s) from mounting bracket by
removing four securing screws with a medium (6”) flathead
screwdriver.
10. Mount new motor(s) in same position with the four phillips
screws.
All replacement motors will have two drilled holes in
the blower portion - these are irrelevant unless you are
replacing the front motor on a CA70 and will not affect
performance in any application.
11. Replace the fan blower motor bracket in heating module with
large flange up. (Fig. 46) .
16

12. For CA70 units, secure fan blower motor bracket with the four
phillips screws. Reattach thermostat probe clips with two
flathead screws.
DO NOT kink or bend the copper probe or tubing.
13. For CA43 units, reattach thermostat probe clips with two
flathead screws.
DO NOT kink or bend the copper probe or tubing.
Secure fan blower motor bracket with the four flathead screws.
14. Reconnect existing wires to new motor wires. It is not important
which new wire is matched with which existing wire group.
Re-tape over wire nuts and wires.
15. Replace fan blower motor housing cover, carefully guiding the
wires to prevent damage.
16. Replace fan blower motor assembly cover with two front and
two rear flathead screws.
17. Replace top mounted heating module (section 6-1 a).
**NOTE:
**NOTE:
6-1l. Replacing heating element.
Required: Medium (6") flathead screwdriver, Medium (6") phillips
screwdriver, Crescent wrench, General Electric 1209 caulking
1. Remove top mounted heating module as found in section 6-1a.
2. Remove four screws that secure the air deflector housing (on
your right as you are facing the front of heating module) to the
module with a medium (6”) flathead screwdriver.(Fig. 47)
3. Gently lift the air deflector housing to access the nuts connecting
wires to the heating element. Remove those nuts and washers
to free the wires. (Fig. 48)
4. Remove air deflector housing" and place on a clean work area.
5. Remove four screws securing the heating element brackets to
the ceramic insulators with a medium (6") flathead screwdriver.
(Fig. 49)
6. Slide brackets off the old element and discard the old element.
7. Slide brackets (large one first) over the connector end of the new
heating element. (Fig. 50)
8. Reconnect heating element brackets to the ceramic insulators
with the four phillips screws. Do not over tighten.
9. Return air deflector housing to the heating module and
reconnect wiring (it is not important which way you match the
wires to the new element). (Fig. 51)
10. Caulk openings where the heating element enters the air
deflector housing with GE 1209 caulking. (Fig. 52)
11. Reconnect air deflector housing to heating module with the four
flathead screws.
12. Replace top mounted heating module (section 6-1a).
Figure 46
Figure 47
Figure 48
Figure 49
Figure 50 Figure 51 Figure 52
17

6-1m. Replacing the High-temperature safety thermostat.
6-1 n. Replacing the top mounted heating module seal (gasket).
**NOTE:
6.1o. Replacing the fan blower cooling fan for CA43 units.
Required: Medium (6”) flathead screwdriver, Medium (6") phillips
screwdriver, Crescent wrench
1. Remove top mounted heating module as found in section 6-1a.
2. Remove four screws that secure the air deflector housing (on your
right as you are facing the front of heating module) to the module with
a medium (6”) flathead screwdriver.
3. Gently lift the air deflector housing to access the nuts and connecting
wires to the high temperature safety thermostat. Remove those nuts
and washers to free the wires and the thermostat.
4. Attach the new high-temperature thermostat and reconnect the new
wires.
5. Reconnect air deflector housing to heating module with the four
flathead screws.
6. Replace top mounted heating module (section 6-1 a).
Required: Razor blade, General Electric 1209 caulking
1. Remove top mounted heating module as found in section 6-1a.
2. Razor blade old gasket and foam tape off of the heating module. (Fig.
53)
Remove all caulking and material carefully. A good seal
requires a clean surface.
3. Set new gasket into place using double-face foam tape (included with
new gasket) to attach new gasket to module. (Fig. 54)
4. Caulk inner and outer edges of new gasket with GE 1209 caulking.
Allow caulking to dry for at least 45 minutes. (Fig. 55)
5. Replace top mounted heating module (section 6-1a).
Required: Medium (6”) flathead screwdriver, Medium (6”) phillips
screwdriver, Wiring markers (color or number codes), Electrical tape
1. Remove the back panel of the module by removing the five flathead
screws and gently removing the back panel. Lay the panel on a clean
work surface.
2. Remove four screws inside the back panel that secure the cooling fan
to the back panel with a medium (6”) flathead screwdriver. Save
spacers for reuse. (Fig. 56)
3. Mark all the wires connected to the cooling fan with a color code or
number to make proper re-connection easy. (Fig. 57)
4. Remove wire nuts and retain wire sleeve for reuse. Discard old
cooling fan (if under warranty and requested by BEVLES, send fan
and Return MaterialAuthorization form to the factory for credit).
5. Slip reserved wire sleeve onto the wires of the new cooling fan.
6. Connect new cooling fan wires to existing wires. It is not important
which way you match the new wires.
7. Carefully insert nylon spacers between the cooling fan and back
panel. Connect new fan to the back panel with the four flathead
screws. (Fig. 56)
8. Replace back panel with the five flathead screws.
9. Replace top mounted heating module (section 6-1a).
Figure 53
Figure 54
Figure 55
Figure 56
Figure 57
18

7. REPLACEMENT PARTS
Use only BEVLES replacement parts in repairing your unit. This assures you of continued high quality
performance.
To determine the parts you need:
1. Use the drawings found in section 7-5 and refer to the parts list in section 7-6 to determine the
BEVLES part numbers you need.
2. Note the model number, serial number and the date of manufacture of your unit from the serial
number label (located in the top right front comer of the right side of the unit).
3. Call the BEVLES manufacturing facilities at [phone] or [phone] (outside of Texas
andAlaska).
Your distributor can provide you with a current price list for replacement parts. Or, call the BEVLES
manufacturing facilities for the most recent prices.
Common parts are in-stock for immediate processing. Normally, replacement parts will be shipped within two
working days.
Replacement parts are fully covered by the parts provisions of the BEVLES quality assurance warranty at the
front of this manual.
Exploded drawings provided for:
CA70-CV16, CV16HW, CV32. CV32HW, CVMP12, CVMP15 7-5a. Heating Module
7-5b. Cabinet Assembly
7-5c. Heating Module
7-5d. Cabinet Assembly
7-1 HOW TO ORDER
7-2 PRICES
7-3 SHIPPING
7-4 WARRANTY
7-5 PARTS DRAWINGS
CA43-CV7, CV7HW, CV13,..CV13HVV, CVMP6, CVMP7
Model Number Drawing Number
19

7-5a. Heating Module for CA70 Models
1
1A
1B
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
22A
23
24
25
26
27
28
28A
29
30
31
32
33
34
34A
Heating Module
Heating Module, MP
Heating Module, HW
Front Control Panel
Front Control Panel, MP
Sheet Metal Screw, #10 x ½ s/s phillips
Flat Washer, AN960-ClOL sls
Thermometer, 6" 50-250°F
Thermometer Mounting Bracket
Nut, Thermometer Mounting Bracket
Indicator Lamp, Solico 5SF3LRN1-6
Thermostat, 50-250°F
Mounting Screw, #6-32 x 1/4" rd. hd.
Knob, Thermostat 50-250°F
Socket Set Screw, Thermostat Knob #8-32
Clamp, Thermostat Probe
Power Switch, LTIGK-6S-WH-NBL
Blower Motor
Mounting Screw, #10-24 x 1/2" sls phillips
Lockwasher, #10 s/s internal tooth
Nut, #10-24 hex s/s
Motor Air Duct Cover
Water Pan Slide
Heating Element, 1500W, 120V
Heating Element, 1800W, 120V
Front Clip, 0.81" x 4.875"
Rear Clip, 0.81" x 5.87" .
Ceramic Insulator
Screw, #6-32 x 1/4" sls phillips
Lockwasher, #6 s/s
Power Cord, 14-3 SO
Power Cord, 12-3 SO (MP or HW Models)
Elbow Connector
High-Temperature (Klixon)
Lockwasher, Elbow Connector
Elbow Connector Nut
Air Flow Cover Extension, MP
Motor Housing Cover
Motor Housing Cover, MP
s/s phillips
(MP or HW Models)
Thermostat, 120V/240V
Drawing
Reference
Number
Description
7-5b. Cabinet Assembly for CA70 Models
Drawing
Reference
Number
Description
1
1A
1B
2
2A
3
3A
4
4A
5
5A
6
7
8
9
10
11
12
13
14
14A
15
15A
16
17
18
19
20
21
22
23
23A
24
24A
25
25A
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Heating Module
Heating Module, MP
Heating Module, HW
Cabinet Assembly
Cabinet Assembly, MP
Dutch Door, Upper
Dutch Door, Upper for MP
Dutch Door, Bottom
Dutch Door, Bottom for MP
Full Door
Full Door, MP
Door Hinge, 2”
Cabinet Hinge, 3”
Hinge Pin, 5/16" x 5" rod
Machine Screw, 1/4"-20 x 1/2” phillips
Latch
Latch Strike
Latch Pin, 5/16” x 8.5" rod
Latch Spring #CDL5019
Wiper Blade
Wiper Blade, MP
Wiper Blade Retainer
Wiper Blade Retainer, MP
Thumb Screw, bakelite
Air Duct Assembly, upper (CV32)
Air Duct Assembly, lower (CV32)
Button, aluminum #10-23-75R
Sheet Metal Screw, T/H #8 x 1 1/4" phillips
Water Pan
Baffle, 22 ga. 7' x 8.5"
Door Gasket, magnetic 21.5” x 57"
Door Gasket, magnetic 26” x 57”, MP
Gasket Retainer, top outer 22.37”
Gasket Retainer, top outer 26.87”, M
Gasket Retainer, bottom outer 22.37
Gasket Retainer, bottom outer 26.87”, MP
Gasket Retainer, side outer 58.37”
Sheet Metal Screw, #6 x 3/4" hex head
Caster, 5' with brake
Caster, 5' without brake
Nut, hex 5/16" -18
Lockwasher, 5/16" internal tooth .
Bolt, hex 5/16" -18 x 1 1/4"
Air Duct Assembly, upper (Cv16)
Air Duct Assembly, lower (Cv16)
Air Duct Assembly, upper (CVMP12)
Air Duct Assembly, lower (CVMP12)
Wire Hanger, MP
Air Duct Assembly, upper (CVMP15)
Air Duct Assembly, lower (CVMP15)
Extruded Runner, MP
CA70 MODELS
20