BIG JOHN BIG 60 I User manual

HOW TO
ASSEMBLE & OPERATE
BIG 60 I & II
770 West College Avenue •P. O. Box 5250
Pleasant Gap, PA 16823-5250
800-326-9575
814-359-2755 • Fax: [phone]
E-mail: [email protected] • www.BigJohnGrills.com
1. Remove all packaging from
your Big 60 Utility Stove.
2. Slide the finger grates securely
into the squares on the top of
the unit.
3. Place control knobs on
control valves.
1. All Big John products are designed FOR OUTDOOR USE ONLY.
2. Place the Utility Stove on a sturdy, level, non-combustible surface
that is capable of supporting the weight of the stove and accessories.
Or, securely attach the extension legs if you are using the stove as a
freestanding unit.
3. Securely connect regulator to the propane cylinder and check for
leaks according to the instructions in the Propane Safety section of
this manual.
1. All Big John products are designed FOR OUTDOOR USE ONLY.
2. Prior to lighting the utility stove, place all control knobs in the
CLOSED position, as marked on the control panel.
ASSEMBLY
SET-UP
OPERATION
5. ALWAYS CHECK FOR LEAKS.
Apply soapy water with a brush at areas marked on diagram with
an X. Open main cylinder valve. If bubbles appear, and further
tightening of the connector does not eliminate the leak, close main
cylinder valve and call a qualified propane dealer. If system is free
of leaks, light burners and check for a clean blue flame.
6. If you suspect a problem, have your grill or tank serviced by
a qualified propane dealer.
PROPANE SAFETY
WWW.BIGJOHNGRILLS.COM
REPLACEMENT PARTS
302110 Low Pressure Regulator
302120 Low Pressure 6 ft. Hose
302401 Finger Grate - Press in, each (Square hole)
302402 Finger Grate - Slide-In with Set Screw, each
302406 Pipe Manifold for Big 60 I
302407 Pipe Manifold for Big 60 II
302410 Control Valve - Please specify orifice
302415 Control Knob
302411 Orifice - Please specify size
302425 3 Ring, 60,000 Btu burner
302424 Stainless Steel Air Mixer
301016 30 lb. LP Cylinder
301017 40 lb. LP Cylinder

3. Connect regulator to the LP Cylinder and open main cylinder valve.
Hold a butane gun next to the center burner and turn the far left
burner control knob to ON. The burner will instantly ignite. The
middle and outer rings will instantly light by simply turning their
control knobs to ON.
4. Each burner ring is individually operated by its own control knob. Any
combination of ring use or temperature setting is possible.
5. When finished cooking, turn each burner off, disconnect the propane
cylinder from the stove and store according to the instructions in the
Propane Safety Section of this manual.
1. Clean with mild detergent or soap.
2. Since the burner is cast iron, it will rust if not protected from moisture.
Store your Big 60 Utility Stove in a dry area when not in use.
3. We recommend that the utility stove be repainted periodically. a fresh
coat of paint not only enhances the stove’s appearance but improves
its longevity.
OPERATION, continued
1. Never use or store Propane Cylinders indoors.
2. Keep main cylinder valve securely closed when not in use.
WARNING: Propane tank valves are designed to work
completely open or completely closed. Never just crack the valve.
3. Always position the cylinder so that the connection between valves
and regulator will not cause sharp bends in the hose or tubing.
4. The QCC connector on the regulator screws into the valve outlet of a
30 lb. cylinder by turning clockwise.
5. Make sure the brass connector, inside the the plastic QCC
housing, is free from scratches or nicks which can cause leaks.
DISCONNECTING AND TRANSPORTING FOR REFILLING:
1. Turn off all control knobs and close main cylinder valve.
2. Place cylinder valve plug snugly in main cylinder valve outlet.
3. Always transport and store cylinders in a secured, upright position.
4. Never keep propane cylinders in a hot car or truck. Heat can cause
relief valve to discharge propane and create a dangerous situation.
RECONNECTING AFILLED 30 lb. CYLINDER:
1. Remove main cylinder plug.
2. Thread QCC connector snugly into main cylinder valve by
turning clockwise.
3. Make sure that all gas valves on the appliance are turned “OFF”.
HOW AQCC VALVE WORKS:
There is a check valve inside the “QCC” fitting. Once the mechanism is
screwed onto the propane tank and the tank is turned “ON”, a minimal
amount of gas is allowed to leak through the check valve. If there are no
downstream leaks, the pressure on both sides of the check valve will
equalize and the spring-loaded check valve will open. It will only take a few
seconds for the pressure to equalize and open the valve. You will now be
able to light your gas appliance and operate it normally.
QCC FAILURE
If there is a downstream leak, or if you have a gas valve “OPEN”, the
pressure will not be equal on both sides of the QCC check valve and it
will not open. The only gas flow that you will have is the small amount
that is designed to leak around the check valve - about 5,000 Btu’s. This
may allow you to light part of a burner, but not much more. When you
open the burner valve more, you will not get any additional flame.
4. In the event of a QCC failure, check to make sure that all gas
valves are closed and retry the lighting procedure. If you still have
a failure, you should check the gas delivery system for leaks.
PROPANE SAFETY
CARE AND CLEANING
Big 60 II
shown with extension legs