Bilt Member's Mark GR2334401-MM-00 Owner's manual

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Assembly Instructions & User’s Manual
for
Member’s Mark 4 Burner Gas Grill
Item Number: 980304856 / 980302550 / 980367821 / 980376003
Model Number: GR2334401-MM-00 / GR2334404-MM-00
Customer Assistance (spare/replacement parts): 1-888-837-1380
or Email: [e-mail]
THIS ASSEMBLY MANUAL CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.

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Table of Contents
Quality Statement.....................................................................................................................................3
Important Safety Information................................................................................................................3
Before Assembly......................................................................................................................................3
Care & Use..............................................................................................................................................3-6
Package Contents.................................................................................................................................7-8
Product Information ................................................................................................................................8
Components.........................................................................................................................................9-13
Hardware..................................................................................................................................................14
Tools..........................................................................................................................................................14
Step 1 –Step 24.................................................................................................................................15-27
Warning..................................................................................................................................28-31
Danger.........................................................................................................................................32
Troubleshooting.....................................................................................................................................33
Care & Use Instructions..................................................................................................................34-38
Technical Data........................................................................................................................................38
Warranty Information............................................................................................................................39
WARNING
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately
call your fire department.
Failure to follow these instructions could result in fire or explosion
which could cause property damage, personal injury or death.

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Quality Statement
Important Safety Information
•Please read all instructions carefully before assembling this product.
•Where applicable, and for your safety, assembly by an adult is strongly
recommended.
•Use only vendor-supplied hardware to assemble this item. Using unauthorized
hardware could jeopardize the structural integrity of the item.
•Hardware may loosen overtime. Periodically check that all connections are tight.
•Follow all warnings and instructions when using the appliance.
•Failure to follow these instructions and warnings could result in serious product or
personal damage.
Before Assembly
•Remove all parts and hardware from the box. Place all items on a carpeted or
scratch-free work surface, as this will avoid damaging parts during assembly.
•The shipping box can provide an ideal work surface if none is available.
•Use the components and hardware lists below to identify, inventory and separate
each of the hardware and components included.
•To avoid accidentally discarding small components or hardware, do not dispose
of any packaging or contents of the shipping carton until assembly is complete.
•DO NOT USE power tools unless it is explicitly identified in this manual as
required for use during assembly. Power tools can damage the fasteners,
hardware and/or components.
•Do not fully tighten all fasteners / screws until all parts are in place. Failure to
follow these instructions may cause the fasteners / screws to misalign during
assembly.
Care & Use
•Use a soft, clean cloth that will not scratch the surface when cleaning.
•Gloves are recommended while assembling the grill.

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USE AND INSTALLATION OF LP GAS CYLINDER (PROPANE TANK)
BEFORE INSTALLING:
The installation must conform with local codes or (in the absence of local codes) with
either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the
Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
BEFORE EVERY USE:
Be sure to inspect the hose for leaks, cuts, wear, abrasion, or damage of any sort before
using this appliance. If any the hose shows any damage, it must be replaced with a new
hose specified by the manufacturer before further use.
LP GAS CYLINDER
The LP (liquid propane) cylinder specifically designed to be used with this unit MUST
have a 20 lb. (9.1kg) capacity with a Type 1 cylinder valve and an overfilling protection
device (OPD).
LP Tank Valve Requirements:
⚫Purchase LP tanks only with these required measurements: 12”
(30.5cm) (diameter) x 18” (45.7cm) (tall) with 20lb. (9kg)
capacity maximum.
⚫Type 1 outlet compatible with regulator or appliance.
⚫Safety relief valve.
⚫UL-listed Overfill Protection Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use only
tanks equipped with this type of valve.
⚫LP tank must be arranged for vapor
withdrawal.
⚫The LP cylinder must be constructed and
marked in accordance with the Specifications
for LP-Gas Cylinders of the U.S. Department
of Transportation (D.O.T.) or the National
Standard of Canada CAN/CSA – B339,
Cylinder, Spheres, Tubes for Transportation of
Dangerous Goods; and Commission of
Dangerous Goods; and Commission, as
applicable.
⚫The LP cylinder must include a collar to protect the cylinder valve.
⚫When this appliance is not in use, the gas must be turned off at the supply
cylinder(s).
⚫The LP cylinder must be stored outdoors out of the reach of children and MUST NOT
be stored in a building, garage, shed, breezeway, or any other enclosed space.
⚫Storage of an outdoor cooking gas appliance indoors is permissible ONLY if the
cylinder is disconnected and removed from the appliance.
⚫The cylinder should ALWAYS sit in an upright position.

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INSTALLING GAS CYLINDER
1. Check that the cylinder valve is closed by turning the knob clockwise.
2. Place the cylinder into cylinder holder and tighten the fixing bolt. Place cylinder such
that the valve opening faces the side burner in such a way that the hose is not
kinked/damaged.
3. Attach/detach the regulator to LP cylinder only when the cylinder is resting on the cart
base properly.
CAUTION
⚫When installing LP cylinders, the pressure regulator and hose supplied by the
manufacturer MUST be used with the appropriate cylinder. Replacement
regulators and hoses need to be specified by the manufacturer of this
appliance.
⚫Place the dust cap on the cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is provided
with the cylinder. Other types of caps or plugs may result in a propane leak.

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CONNECTION PROCEDURES
1. Make sure the tank valve is closed (turn
valve clockwise until tight).
2. Check the tank valve to ensure it has the
proper external male threads.
3. Make sure all burner valves are turned
OFF.
4. Check valve connections, port, and
regulator assembly for any damage or
debris. Remove any debris. Inspect the
hose for damage. Never attempt to use
damaged or obstructed equipment.
Contact your local LP gas dealer for
repair.
5. When connecting the regulator assembly
to the valve, hand-tighten the quick coupling nut clockwise until tight. Do not use a
wrench to tighten. Use of a wrench may damage the quick coupling nut.
6. Open the tank valve fully (counterclockwise). Use a soapy water solution to check all
connections for leaks (leak test) before attempting to light the grill (see P.30-31). If a
leak is found, turn the tank valve off and do not use the grill until your LP gas dealer
can make repairs.
TO DISCONNECT LP CYLINDER:
1. Turn the burner valves off.
2. Turn the tank valve off fully (turn clockwise).
3. Detach the regulator assembly from the tank valve by turning the quick coupling nut
counterclockwise.
FLAME CHARACTERISTICS
Burner flames should be blue and stable with little
yellow tips and no excessive noise or lifting. If the flame
is yellow, it indicates insufficient air. If the flame is noisy
and tends to lift away from the burner, it indicates too
much air. If any of these conditions exist, call our
customer service line. Visually check the burner flames
prior to each use.

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Package Contents

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Component
Description
Quantity
Component
Description
Quantity
1
Warming Rack
1
17
Left Cart Panel
1
2
Cooking Grate
3
18
Right Cart Panel
1
3
Flame Tamer
4
19
Cart Base Assembly
1
4
Grill Body Assembly
1
20
Front Cart
1
5
Left Side Table
1
21
Left Door
1
6
Left Side Table Panel
1
22
Right Door
1
7
Side Burner Grate
1
23
Door Handle
2
8
Side Burner Frame
Assembly
1
24
Door Handle Bezel
4
9
Side Burner Control
Panel
1
25
Locking Caster
2
10
Control Knob Bezel
1
26
Unlocked Caster
1
11
Control Knob
1
27
Directional Caster
1
12
Thermometer Bezel
1
28
Cart Frame
Connecting Tube
4
13
Grease Collecting Tray
1
29
Door Stopping Bracket
1
14
Grease Cup
1
30
Thermometer
1
15
Tank Heat Shield
1
31
Plastic Insert
4
16
Rear cart
1
32
Grease Collecting Tray
Handle
1
Product Information
Product Dimensions –55.51” x 25.05” x 48.96” (141.0cm x 63.6cm x 124.4cm)
Product Weight Capacity –Supports up to 124 lbs. (56.4 kg.)
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Components
Component 1
Warming Rack
Part No. MET-4B0104
Qty 1
Component 2
Cooking Grate
Part No. MET-4B0105
Qty 3
Component 3
Flame Tamer
Part No. MET-4B0106
Qty 4
Component 4a
Grill Body - Lid
Part No. MET-4B0107
Qty 1
Component 4b
Grill Body –Left Lid Handle
Bezel
Part No. MET-4B0108
Qty 1
Component 4c
Grill Body –Lid Handle
Part No. MET-4B0109
Qty 1
Component 4d
Grill Body –Lid Support Bracket
Part No. MET-4B0110
Qty 2
Component 4e
Grill Body –Fire Box
Part No. MET-4B0111
Qty 1
Component 4f
Grill Body –Lid Hinge Pin
Part No. MET-4B0112
Qty 2
Component 4g
Grill Body –Burner Fixing Pin
Part No. HAR-5B0001
Qty 4
Component 4h
Grill Body –Burner Cotter Pin
Part No. HAR-5B0002
Qty 4
Component 4i
Grill Body –Burner
Part No. GAS-5B0003
Qty 4

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Component 4j
Grill Body –Ignition Electrode &
Wire A
Part No. ELE-5B0002
Qty 2
Component 4k
Grill Body –Ignition Electrode &
Wire B
Part No. ELE-5B0003
Qty 1
Component 4l
Grill Body –Ignition Electrode
& Wire C
Part No. ELE-5B0004
Qty 1
Component 4m
Grill Body –Logo Plate
Part No. MET-4B0116
Qty 1
Component 4n
Grill Body –Firebox Front Heat
Shield
Part No. MET-4B0114
Qty 1
Component 4o
Grill Body –Valve & Manifold
Assembly
Part No. GAS-4B0014
Qty 1
Component 4p
Grill Body –Igniter
Part No. ELE-5B0006
Qty 1
Component 4q
Grill Body –Hose & Regulator
Assembly
Part No. GAS-4B0015
Qty 1
Component 4r
Grill Body –Control Panel
Part No. MET-4B0115
Qty 1
Component 4s
Grill Body –Lid Hinge Cotter Pin
Part No. HAR-4B0009
Qty 2
Component 4t
Grill Body –Right Lid Handle
Bezel
Part No. MET-4B0139
Qty 1
Component 5a
Side Table
Part No. MET-4B0117
Qty 1

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Component 5b
Plastic Hook
Part No. PLA-4B0007
Qty 3
Component 6
Side Table Panel
Part No. MET-4B0118
Qty 1
Component 7
Side Burner Grate
Part No. MET-6B0017
Qty 1
Component 8a
Side Burner –Side Burner Lid
Part No. MET-4B0119
Qty 1
Component 8b
Side Burner –Ignition Electrode
Part No. ELE-5B0007
Qty 1
Component 8c
Side Burner –Side Burner
Part No. GAS-4B0016
Qty 1
Component 8d
Side Burner –Ignition Wire
Part No. ELE-4B0008
Qty 1
Component 8e
Side Burner –Side Burner
Frame
Part No. MET-4B0120
Qty 1
Component 8f
Side Burner –Side Burner
Holder
Part No. MET-4B0121
Qty 1
Component 9
Side Burner –Side Burner
Control Panel
Part No. MET-4B0122
Qty 1
Component 10
Control Knob Bezel
Part No. PLA-4B0008
Qty 5
Component 11
Control Knob
Part No. PLA-4B0009
Qty 5

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Component 12
Thermometer Bezel
Part No. MET-4B0123
Qty 1
Component 13
Grease Collecting Tray
Part No. MET-4B0124
Qty 1
Component 14
Grease Cup
Part No. MET-4B0125
Qty 1
Component 15
Tank Heat Shield
Part No. MET-4B0126
Qty 1
Component 16a
Rear Cart Frame
Part No. MET-4B0127
Qty 1
Component 16b
Match Holder
Part No. MET-4B0128
Qty 1
Component 16c
Rear Cart Panel
Part No. MET-4B0129
Qty 1
Component 17
Left Cart Panel
Part No. MET-4B0130
Qty 1
Component 18a
Right Cart Panel
Part No. MET-4B0131
Qty 1
Component 18b
Plastic Ring
Part No. PLA-5B0005
Qty 1
Component 19a
Cart Base
Part No. MET-4B0132
Qty 1
Component 19b
Tank Fixing Bolt
Part No. HAR-5B0003
Qty 1

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Component 20
Front Cart Frame
Part No. MET-4B0133
Qty 1
Component 21
Left Door
Part No. MET-4B0134
Qty 1
Component 22
Right Door
Part No. MET-4B0135
Qty 1
Component 23
Door Handle
Part No. MET-4B0136
Qty 2
Component 24
Door Handle Bezel
Part No. MET-4B0137
Qty 4
Component 25
Locking Caster
Part No. HAR-4B0006
Qty 2
Component 26
Unlocking Caster
Part No. HAR-4B0007
Qty 1
Component 27
Directional Caster
Part No. HAR-4B0008
Qty 1
Component 28
Cart Frame Connecting Tube
Part No. MET-5B0061
Qty 4
Component 29
Door Stopping Bracket
Part No. MET-4B0138
Qty 1
Component 30
Thermometer
Part No. THE-4B0002
Qty 1
Component 31
Plastic Insert
Part No. PLA-4B0010
Qty 4

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Component 32
Grease Collecting Tray Handle
Part No. MET-4B0140
Qty 1
Hardware
Phillips Head Bolt, M4x10mm,
Item No. B
Qty: 6
Phillips Head Bolt, M6x12mm,
Item No. C
Qty: 52 (10pcs pre-attached on
the related components)
Phillips Head Bolt, M6x10mm,
Item No. D
Qty: 8
Phillips Head Bolt, M4x10mm
(Silver), Item No. E
Qty: 8
Phillips Head Bolt, M6x35mm,
Item No. F
Qty: 7
LR6/AA Battery, Item No. G
Qty: 1
Phillips Head Bolt, M4x8mm,
Item No. H
Qty: 2 (pre-attached on the
related components)
Thermometer Washer, Item
No. I
Qty: 1 (pre-attached on the
related components)
Thermometer Nut, Item No. J
Qty: 1 (pre-attached on the
related components)
Tools
Phillips Head Screwdriver (Included),
Item No. A
Adjustable Wrench (Not
included)
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Step 1 –Step 23 （Two person for assembly is recommended）
Step 1. Connect the Front Cart Frame (20) and Rear Cart Frame (16a) with 4 pcs
Cart Frame Connecting Tube (28) then secure them with 8 pcs M6x12 Bolts (C). Do
not fully tighten the bolts.
Step 2. Attach the Left Cart Panel (17) and Right Cart Panel (18a) to the cart
assembly using 4 pcs M6x12 Bolts (C). Do not fully tighten the bolts.

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Step 3. Attach the Cart Base Assembly (19a) to the cart assembly using 7 pcs M6x35
Bolts (F).
Step 4. Attach the Door Stopping Bracket (29) to the cart base assembly using 2 pcs
M4x10 bolts Black (B).

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Step 5. Attach the Casters (25, 26 & 27) to cart assembly using 16 pcs M6x12 Bolts
(C) as shown below.
Step 6. Fully tighten all the bolts on the cart. Lock all 2 locking casters to prevent the
unit moving.

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Step 7. Attach the Door Handles (23) and Door Handle Bezels (24) to the Right and
Left Doors (21 &22) with the Plastic Inserts (31) using 8 pcs M6x10 Bolts (D).
Step 8. Attach the doors to the cart assembly using 8 pcs M4x10 bolts Silver (E).

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Step 9. Attach the Tank Heat Shield (15) to the cart assembly using 4 pcs M4x10 bolts
Black (B).
Step 10. This step needs two people to complete! Put the Grill Body Assembly (4)
carefully on top of the cart assembly. Secure the part in place with 4 pcs of M6x12mm
bolts (C) as shown below. Be careful to support the grill body and cart assembly during
this step.

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Step 11. Disassemble the Thermometer Nut (J) and Thermometer Washer (I) from
the Thermometer (30). Attach the Thermometer (30) and Thermometer Bezel (12)
to the lid using the removed nut and washer.
Step 12. Attach the Left Side Table Panel (6) to the Left Side Table (5) using 3 pcs
M6x12mm bolts (C).