BKI Sandwich Merchandiser SM27 User manual
BKI
LIMITED
WARRANTY
PO Box
80400
•
Simpsonville,
SC
29680-0400
•
USA
(864)
963-3471
•
Toll
Free: (800)
927-6887
•
Fax:
(864) 963-5316
Asia
•
Europe
•
Latin America
•
North America
WHAT IS
COVERED
This warranty covers defects in material and workmanship under normal use, and applies only to the original
purchaser providing that:
The equipment has not been accidentally or intentionally damaged, altered or misused;
The equipment is properly installed, adjusted, operated and maintained in accordance with national and local
codes, and in accordance with the installation and operating instructions provided with this product.
The serial number rating plate affixed to the equipment has not been defaced or removed.
WHO IS
COVERED
This
warranty
is
extended
to the original
purchaser
and applies only
to
equipment purchased
for use
in the U.S.A.
COVERAGE PERIOD
Warranty claims must be received in writing by BKI within one (1) year from date of installation or
within one (1) year and three (3) months from data of shipment from the factory, whichever comes
first.
COB Models: One (1) Year limited parts and labor.
COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a two (2) year door
warranty.
CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.
BevLes Products: Two (2) Year limited parts and labor.
Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date
from BKI, whichever comes first.
WARRANTY
COVERAGE
This
warranty
covers on-site labor, parts and
reasonable
travel
time
and travel
expenses
of the
authorized
service
representative
up
to
(100) miles
round
trip and (2)
hours
travel time and
performed
during
regular,
weekday
business
hours.
EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The extended door warranty on
convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or
any other charges.
EXCLUSIONS
Negligence
or acts of
God,
Thermostat
calibrations
after (30) days
from
equipment
installation
date,
Air and g
as
adjustments,
Light
bulbs,
Glass doors and
door
adjustments,
Fuses,
Adjustments
to
burner
flames and
cleaning
of
pilot
burners,
Tightening
of screws
or
fasteners,
Failures
caused
by erratic
voltages
or gas
suppliers,
Unauthorized
repair by
anyone
other
than
a BKI F
actory
Authorized
Service Center,
Damage
in
shipment,
Alteration,
misuse or
improper
installation,
Thermostats
and safety valves with
broken
capillary tubes,
Freight
–
other
than
normal UPS charges,
Ordinary
wear and
tear,
Failure to follow
installation
and/or
operating
instructions,
Events
beyond
control
of the
company.
INSTALLATION
REPLACEMENT PARTS
Leveling, as well as
proper
installation
and check out of all
new
equipment
-
per
appropriate
installation
and use materials – is t
he
responsibility of the
dealer
or installer, not the
manufacturer.
BKI
genuine
Factory OEM parts receive a (90) day
materials
warranty
effective from the date of
installation
by a BKI F
actory
Authorized
Service
Center.
Warranty
is in lieu of all
other
warranties,
expressed
or implied, and all
other
obligations
or liabilities
on the
manufacturer’s
part. BKI shall in no
event
be liable for any
special,
indirect
or
consequential
damages,
or in any
event
for
damages
in excess of the
purchase
price of the unit. The repair or
replacement
of
proven
defective
parts shall
constitute
a
fulfillment of all
obligations
under
the terms
of this
warranty.
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Sandwich Merchandiser Table of Contents
1
Table of Contents
Table of Contents .................................................................................................................................................... 1
Introduction.............................................................................................................................................................. 2
Safety Precautions ................................................................................................................................................ 2
Safety Signs and Messages ............................................................................................................................. 2
Safe Work Practices ......................................................................................................................................... 2
Safety Labels .................................................................................................................................................... 4
Installation................................................................................................................................................................ 6
Instructions For Shipping Damage........................................................................................................................ 6
Electrical Information............................................................................................................................................. 6
Important Installation Instructions ......................................................................................................................... 6
Replacement Parts .................................................................................................................................................. 7
Models SM27, SM39, SM51, SM63, SM75........................................................................................................... 7
Control Panel Assembly.................................................................................................................................... 7
Inside Top Assembly......................................................................................................................................... 8
Components...................................................................................................................................................... 9
Model SM27-2L ................................................................................................................................................... 10
120V Calrod Assembly ................................................................................................................................... 10
Control Panel Assembly.................................................................................................................................. 11
Components.................................................................................................................................................... 12
Wiring Diagrams .................................................................................................................................................... 13
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Sandwich Merchandiser Introduction
2
Introduction
Congratulations! You have chosen a Sandwich Merchandiser that will give you many years of fine service from
the original manufacturer, BKI.
The BKI name and trademark on this unit assures you of the finest in design and engineering — that it has been
built with care and dedication — using the best materials available. Attention to the operating instructions
regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the
highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have
any questions, please contact your BKI Distributor. If they are unable to answer your
questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.
Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you
see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific
areas where potential hazards exist and special precautions should be taken. Know and understand the meaning
of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other
persons may result if these messages are not followed.
This message indicates an imminently hazardous situation that, if not avoided, will result
in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required
relating to procedures, equipment, tools, capacities and other special data.
Safe Work Practices
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained
or unauthorized person installs, services, or repairs this equipment. Always Use an
Authorized Service agent to Service Your Equipment.
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Sandwich Merchandiser Introduction
3
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy
access. If you need to replace this manual, contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this
equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels
clean and in good condition. Replace any damaged or missing safety labels. Refer
to the Safety Labels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on
page 4, then contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-
pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire
department near your telephone.
Know your responsibilities as an Employer
•Make certain your employees know how to operate the equipment.
•Make certain your employees are aware of the safety precautions on the
equipment and in this manual.
•Make certain that you have thoroughly trained your employees about operating
the equipment safely.
•Make certain the equipment is in proper working condition. If you make
unauthorized modifications to the equipment, you will reduce the function and
safety of the equipment.
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Sandwich Merchandiser Installation
6
Installation
Serious injury, equipment damage or death could result if attempting to install this unit
yourself. Ensure that an authorized BKI service agent installs the unit.
Instructions For Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for
damage when they arrive. If there is damage noted to shipping crates or cartons, or, if a shortage is found, note
this on the bill of lading (all copies) before signing.
If damage is detected when the equipment is uncrated, immediately call the delivering truck line and follow up the
call with a written report indicating concealed damage to your equipment. Ask for an immediate inspection of your
concealed damage item. Crating material MUST be retained to show the inspector from the truck line.
Electrical Information
Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs the electrical installation. Ensure that a licensed electrician perform
the electrical installation in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI NFPA 70-20XX.
This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all
applicable local, state, and federal codes. For specific electrical requirements and connections refer to the wiring
diagram attached to the unit or provided in the Service Manual.
Important Installation Instructions
LEVELING THE UNIT: Your SM should be level for best operating results. The unit may
be leveled by placing shims under the base. The shims must be made of metal or other
non-combustible material. If you have any questions, please contact your BKI
Distributor. If they are unable to answer your questions, contact the BKI Technical
Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.
COUNTERTOP INSTALLATIONS: To conform to NSF Standard 4, countertop models
are designed to be sealed to the supporting surface using an NSF approved Silicone
sealant. BKI recommends Dow Corning RTV # 732 Multi-purpose Sealant. If you have
any questions, please contact your BKI Distributor. If they are unable to answer your
questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.
Outside the U.S., call 1-864-963-3471.
This unit is designed for pre-packaged foods only. If you have any questions, please
contact your BKI Distributor. If they are unable to answer your questions, contact the BKI
Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-
963-3471.
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Sandwich Merchandiser Replacement Parts
7
Replacement Parts
Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI
sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit.
Models SM27, SM39, SM51, SM63, SM75
Control Panel Assembly
ITEM # PART # QTY DESCRIPTION
1 K0040 2 KNOB, S/S STRAT T0075
2 S0141 2SWITCH, INFINITE 240V-1245
3 PL0003 2 PILOT LIGHT, 250V RECT BLK BEZEL
4 S0319 1 SWITCH, RKR DPST 15A 250V
5 N0476 1 DECAL, CTL PNL SM
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Sandwich Merchandiser Replacement Parts
9
ITEM # PART # QTY DESCRIPTION
1 C0056
C0080
C0064
C0057
C0060
C0064
C0056
C0064
C0057
C0056
2
2
2
2
2
2
2
3
3
3
CERAMIC HEATER 650W FULL SIZE 220/240V (SM27)
CERAMIC HEATER 120V 400W (SM39)
CERAMIC HEATER 250W FULL SIZE (SM39)
CERAMIC HEATER 400W FULL SIZE 220/240V (SM39)
CERAMIC HEATER 120V 250W FULL SIZE (SM51)
CERAMIC HEATER 250W FULL SIZE (SM51)
CERAMIC HEATER 650W FULL SIZE 220/240V (SM51)
CERAMIC HEATER 250W FULL SIZE (SM63)
CERAMIC HEATER 400W FULL SIZE 220/240V (SM63)
CERAMIC HEATER 650W FULL SIZE 220/240V (SM75)
2 LH0001 3
4
4
4
5
5
5
7
7
8
LAMPHOLDER, RD PORCELAIN 650W (SM27)
LAMPHOLDER, RD PORCELAIN 120V 400W (SM39)
LAMPHOLDER, RD PORCELAIN 250W (SM39)
LAMPHOLDER, RD PORCELAIN 400W (SM39)
LAMPHOLDER, RD PORCELAIN (SM51)
LAMPHOLDER, RD PORCELAIN 250W CERAMIC (SM51)
LAMPHOLDER, RD PORCELAIN C0056 650W (SM51)
LAMPHOLDER, RD PORCELAIN (SM63)
LAMPHOLDER, RD PORCELAIN 400W (SM63)
LAMPHOLDER, RD PORCELAIN C0056 650W (SM75)
3 FA42106312 3
4
4
4
5
5
7
7
8
LIGHT GUARD 650W (SM27)
LIGHT GUARD 120V 400W (SM39)
LIGHT GUARD 250W (SM39)
LIGHT GUARD 400W (SM39)
LIGHT GUARD (SM51)
LIGHT GUARD C0056 650W (SM51)
LIGHT GUARD (SM63)
LIGHT GUARD 400W (SM63)
LIGHT GUARD C0056 650W (SM75)
4 B0553
B0066
B0553
B0553
B0066
B0553
B0553
3
4
4
5
5
7
8
BULB, TUFFSKIN 40W 250V (SM27)
BULB, 40A15 130V TEFLON COATED (SM39)
BULB, TUFFSKIN 40W 250V (SM39)
BULB, TUFFSKIN 40W 250V (SM51)
BULB, 40A15 130V TEFLON COATED (SM51)
BULB, TUFFSKIN 40W 250V (SM63)
BULB, TUFFSKIN 40W 250V (SM75)
Components
PART # QTY DESCRIPTION PICTURE
R0168
R0161
R0162
R0161
R0162
R0169
1
2
1
1
2
2
RACK, SHELF 22.75 X 22.875 (SM27)
RACK, SHELF 17 3/8 X 22 7/8 SM (SM39)
RACK, SHELF 22 7/8 X 29 3/8 SM (SM51)
RACK, SHELF 17 3/8 X 22 7/8 SM (SM51)
RACK, SHELF 22 7/8 X 29 3/8 SM (SM63)
RACK, SHELF 22.875 X 35.375 (SM75)
MA42102211 7 DIVIDER, SM51
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Sandwich Merchandiser Replacement Parts
10
Model SM27-2L
120V Calrod Assembly
ITEM # PART # QTY DESCRIPTION
1 FC42110509 1 CALROD MOUNT SM27
2 FB31212718 2 CALROD PAN SUPPT.BRKTS.SFW
3 C0110 1 CALROD, 120V 375W
4 FC42110609 1 INSUL COVER SM27
5 I0005 2 INSULATION, 1"TK
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Sandwich Merchandiser Replacement Parts
11
Control Panel Assembly
ITEM # PART # QTY DESCRIPTION
1 K0040 4 KNOB, S/S STRAT T0075
2 S0029 4 SWITCH, INFINITE 120V-1246
3 PL0005 4 PILOT LIGHT, 125V
4 S0356 1 SWITCH, ROCKER 16A 250V
5 N0529 1 DECAL, CTL PNL SFW
6 S0006 1 SWITCH, 30A 2P ON/OFF
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Sandwich Merchandiser Replacement Parts
12
Components
PART # QTY DESCRIPTION PICTURE
B0066 6 BULB, 40A15 130V TEFLON COATED
C0060 4 CERAMIC HEATER 250W 120V FULL SIZE
C0080 2 CALROD, 120V 400W CERAMIC
CS0024 2 CORD SET, 12/3 SJTO 8' 30"LEAD
LH0021 6 LAMPHOLDER, #62602 HI TEMP
MB31213011 6 DIVIDER BAR SFW
FB31211003 1 SIGN HOLDER SANDWICH SIDE SFW
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Sandwich Merchandiser Wiring Diagrams
13
Wiring Diagrams
Refer to the table below to find the wiring diagram associated with your unit.
Wiring Diagram Part # Figure # Page #
SM27 (208V/1 Phase) SB42192300 Figure 1 14
SM27-2L (120V/1 Phase) SB31291300 Figure 2 15
SM39 (120V/1 Phase) SB42191700 Figure 3 16
SM39 (208V or 240V/1 Phase with 400W Calrod) SB42191100 Figure 4 17
SM39 (208V/1 Phase with 600W Calrod) SB42191800 Figure 5 18
SM51 (120V/1 Phase with 600W Calrod) SB42190300 Figure 6 19
SM51 (120V/1 Phase with 800W Calrod) SB42190500 Figure 7 20
SM51 (208V or 240V/1 Phase with 600W Calrod) SB42190000 Figure 8 21
SM51 (208V or 240V/1 Phase with 800W Calrod) SB42191600 Figure 9 22
SM63 (208V or 240V/1 Phase with 400W Calrod) SB42191200 Figure 10 23
SM63 (208V or 240V/1 Phase with 500W Calrod) SB42192200 Figure 11 24
SM75 (208/1 Phase with 600W Calrod) SB42191900 Figure 12 25
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