Black Hawk Automotive BH2300 Instructions for use

Model Capacity
BH2020 2 Ton
BH2040 4 Ton
BH2060 6 Ton
BH2080 8 Ton
BH2120, BH2125 12 Ton
BH2200, BH2205 20 Ton
BH2300 30 Ton
Made in PRC
BH2020-M0 11/07
Blackhawk Automotive is a Licensed Trade Mark Made by SFA Companies, Kansas City, MO
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
[email protected]
Hydraulic Bottle Jacks
Operating Instructions & Parts Manual
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
!ADVERTENCIA
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de utilizar el aparato.
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seguridad deben estar comunicado en lengua del
operador antes del uso.
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personales o materiales.
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
!WARNING
To avoid crushing and related injuries:
NEVER work on, under or around a
load supported only by a hydraulic
jack. ALWAYS use adequately rated
jack stands.

2
SPECIFICATIONS
SAFETY and GENERAL INFORMATION
Save these instructions. For your safety read, understand, and follow the information provided with and on this jack.
The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures
before attempting to use. The owner and operator shall be aware that use and repair of this product may require
special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language
before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service
immediately.
Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any jack
that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service immediately
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unexpectedly upon it), immediately discontinue use until the jack has been checked by a factory authorized service
center (contact distributor or manufacturer for list of Authorized Service Centers). It is recommended that an annual
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Replace worn or damaged parts with Blackhawk authorized replacement
parts only.
Labels and owner’s manuals are available from manufacturer.
PRODUCT DESCRIPTION
Blackhawk Automotive Hydraulic Bottle Jacks are designed to lift, not support, rated capacity loads consisting of one
end of a vehicle. Immediately after lifting, the load must be supported by a pair of appropriately rated jack stands.
Never use hydraulic jack as a stand alone device. After lifting, immediately support the lifted load
with a pair of appropriately rated jack stands.
!
Model Capacity Base Size
(L x W)
Min.
Height
Max.
Height
([WHQVLRQ
Screw
Volume
Hyd. Oil
Net
Weight
BH2020 2 Ton 3 3/4" x 3 5/8" 7 1/4" 13 5/8" 2" 101 mL 5.7 lb
BH2040 4 Ton 4" x 3 7/8" 8" 15 3/8" 2 3/8" 178 mL 8.4 lb
BH2060 6 Ton 4 1/4" x 4" 8 5/8" 16 3/4" 3" 264 mL 10.1 lb
BH2080 8 Ton 4 3/4" x 4 3/4" 8 7/8" 17 5/8" 2 3/4" 250 mL 12.7 lb
BH2120
12 Ton 5 1/4" x 5 1/8"
9 1/2" 18 5/8" 3 1/8" 336 mL 17.5 lb
BH2125 6" 10 5/8" 1 5/8" 185 mL 13.7 lb
BH2200
20 Ton 6 1/4" x 5 7/8"
9 1/2" 18 5/8" 3 1/8" 498 mL 27.5 lb
BH2205 6 1/2" 11 1/4" 1 5/8" 275 mL 20.7 lb
BH2300 30 Ton 8 1/8" x 6 7/8" 11" 18" N/A 890 mL 53.6 lb

Figure 1 - Typical Bottle Jack Nomenclature (BH2200 shown)
3
PREPARATION
Before Use
1. Verify that the product and the application are compatible, if in doubt contact Customer Support [phone].
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the
product, its components and recognize the hazards associated with its use.
3. Assemble handle, ensure spring clips align with slots.
4. To familiarize yourself with basic operation, use the notched end of provided handle to engage and turn the release
valve:
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raise the ram plunger.
b. Counter-clockwiseEXWQRPRUHWKDQWXUQIURPWKHFORVHGSRVLWLRQ7KLVLVWKHµOPEN’ release valve
position used to lower the ram plunger.
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6. Check that the pump operates smoothly and that the extension screw will thread up/down easily before putting
into service. Replace worn or damaged parts and assemblies with Blackhawk Automotive authorized replacement
parts only.
Bleeding / Venting Trapped Air
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Handle Assembly
Pivot Points
Release Valve
Carry Handle
( N/A on BH2020, BH2040 & BH2060)
Ram Plunger
Saddle
Handle Sleeve
Oil Filler Plug
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4
!
Only attachments and/or adapters supplied by the manufacturer shall be used. Use ONLY on vehicles
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by the vehicle manufacturer.
!WARNING
Study, understand, and follow all printed materials
provided with/on this product before use.
Do not exceed rated capacity.
This is a lifting device only!
Immediately after lifting, support the load with
a pair of appropriately rated jack stands.
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provided initially.
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vehicle manufacturer.
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personal injury and/or property damage.
OPERATION
Raising the Ram Plunger
1. Assemble handle, ensure that spring clips align with slots.
2. Place vehicle in the park, with emergency brake on and wheel securely chocked to prevent inadvertent vehicle
movement.
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engagement.
4. Verify lift point, center jack saddle under lift point.
5. Insert handle into handle sleeve and pump to contact lift point. To lift, continue pumping until load reaches desired
height.
6. Immediately transfer the lifted load to a pair of appropriately rated jack stands.
Use only handle provided by jack manufacturer. The handle provided with this jack will safely engage the
release valve and operate the handle sleeve. If handle is worn, operates abnormally, or will not positively
engage the release valve, STOP, discontinue use of the jack until a factory replacement handle can be acquired.
Lowering
Make certain that all personnel are clear of the load before lowering. Control the rate of descent of the
load at all times. The more you open the release valve, the faster the load descends.
1. Raise load high enough to clear the jack stands, then carefully remove jack stands (always used in pairs).
2. Slowly turn the handle counter-clockwise, but no more than 1/2 turn. If the load fails to lower:
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b. Remove the affected jack and then the stands.
c. Lower the load by turning the release valve counter-clockwise, but no more than 1/2 turn.
3. After removing jack from under the load, push ram and handle sleeve down to reduce exposure to rust and
contamination.
!
!
To avoid crushing and related injuries:
 Never work on, under or around a load supported
only by hydraulic jack.
 Always use adequately rated jack stands.
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Do not use this device to lift, level, lower, support nor
move a house, mobile home, travel trailer, camper or
any building structure.
Be alert and sober when using this product. Do not
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!WARNING
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MAINTENANCE
Important8VHRQO\DJRRGJUDGHK\GUDXOLFMDFNRLO$YRLGPL[LQJGLIIHUHQWW\SHVRIÀXLGDQG1(9(5XVHEUDNHÀXLG
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potential for sudden and immediate loss of load. We recommend Hein-Werner HW93291 or equivalent.
Adding oil
1. With ram plunger fully lowered and pump piston fully depressed, set jack in its upright, level position. Remove oil
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Changing oil
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Note: Dispose of hydraulic oil in accordance with local regulations.
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Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that
pump assemblies move freely.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
Note: Never use sandpaper or abrasive material on these surfaces!
Storage
When not in use, store the jack with pump piston and ram plunger fully retracted and air supply disconnected.
5
TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lift load 5HOHDVHYDOYHQRWWLJKWO\FORVHG
2YHUORDGFRQGLWLRQ
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Remedy overload condition
Jack will lift, but not maintain
pressure
Release valve not tightly closed
Hydraulic unit malfunction
(QVXUHUHOHDVHYDOYHWLJKWO\FORVHG
Contact Blackhawk Tech. Service
Jack will not lower after
unloading
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Poor lift performance )OXLGOHYHOORZ
Air trapped in system
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With ram fully retracted, remove
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plug/screw
Will not lift to full extension )OXLGOHYHOORZ  (QVXUHSURSHUÀXLGOHYHO

Figure 2 - Illustration for Model BH2020, BH2040 & BH2060
REPLACEMENT PARTS
Not all components of the jack are replacement items. When ordering parts, give Model number, serial number and
parts description. Call or write for current pricing: SFA Companies Inc. 10939 N. Pomona Ave. Kansas City, MO
86$7HO)D[(0DLOVDOHV#EODFNKDZNDXWRPRWLYHFRP
6
3
Item Part# for Model: Description Qty
BH2020,
BH2040 &
BH2060
BH2080, BH2120, BH2125,
BH2200 & BH2205
1 F36100-0001 Oil Filler Plug 1
2 B20207-0002 B21207-0002 Handle Assembly 1
3 B80200-0001 Release Valve Assembly 1
-
B20207-0001 (for BH2020)
B20407-0001 (for BH2040)
B20607-0001 (for BH2060)
B20807-0001 (for BH2080)
B21207-0001
(for BH2120 & BH2125)
B22007-0000
(for BH2200 & BH2205)
Repair Kit (includes all soft
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valve assembly)
-
Figure 3 - Illustration for Model BH2080, BH2120 &
BH2200
Figure 4 - Illustration for Model BH2125 & BH2205
3
3
2
2
2
1
1
1
Replacement Parts List for Models BH2020, BH2040, BH2060, BH2080, BH2120, BH2125, BH2200 & BH2205

7
Replacement Parts List for Model BH2300
Item Part# for BH2300 Description Qty
1 G62S-03301-000 Oil Filler Screw 1
2 B300-17000-000 Handle Assembly 1
3 BT02-17100-000 Release Valve 1
- B3000S-034 Repair Kit (includes all soft
seals) -
Figure 5 - Illustration for Model BH2300
3
1
2

ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option,
without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This
limited warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight
prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.
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:+$762(9(5
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:$55$17,(6(;35(6625,03/,('
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Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
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have other rights, which vary from state to state.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
816-891-6390
[email protected]