MAHA AL II Series User manual

Fehler! Kein Text mit angegebener Formatvorlage im Dokument.Fehler! Kein Text mit angegebener Formatvorlage im Dokument.Fehler!
Kein Text mit angegebener Formatvorlage im Dokument.
AL II
Axle Jack
Original Operating Instructions
BA082201-en
AL II 2.0
AL II 2.0 PH
AL II 2.6
AL II 2.6 PH
AL II 2.6 PH W
AL II 2.6 PH S
AL II 4.0 PH W

2
BA082201-en
BA082201-en
2018-05-17
© MAHA Maschinenbau Haldenwang GmbH & Co. KG
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without explicit authorization is prohibited. Offenders will be held liable for the payment of damages. All
rights reserved in the event of the grant of a patent, utility model or design.
The contents of this edition have been checked with great care. However, errors cannot be fully excluded. Sub-
ject to technical change without notice.
Manufacturer
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: [phone]
Fax: [phone]
Mail: [email protected]
Web: www.maha.de
Service
MAHA SERVICE CENTER
Maybachstraße 8
87437 Kempten
Germany
Phone: [phone]
Fax: [phone]
Mail: [e-mail]
Web: www.mahaservicecenter.de

3
BA082201-en
Contents
1Safety ....................................................................................................................5
1.1 Introduction..............................................................................................................5
1.2 Symbols and Signal Words ......................................................................................5
1.2.1 Personal Injury..........................................................................................................5
1.2.2 Property Damage.....................................................................................................5
1.2.3 Information...............................................................................................................5
1.3 Intended Use ...........................................................................................................6
1.4 Inappropriate Use.....................................................................................................6
1.5 Requirements on Operating and Service Personnel ..................................................6
1.6 Safety Instructions for Commissioning......................................................................7
1.7 Safety Instructions for Operation...............................................................................7
1.8 Safety Instructions for Servicing................................................................................8
1.9 Safety Instructions for Handling Hydraulic Fluid.........................................................8
1.10 What to Do in the Event of an Accident ....................................................................8
2Transport and Storage ...........................................................................................9
3Installation and Initial Operation...............................................................................9
4Specifications.......................................................................................................10
5Installation Position...............................................................................................11
6Installation Options...............................................................................................11
6.1 Installing the Withdrawal Protection Device.............................................................12
6.1.1 Two Post Inground Lifts .........................................................................................12
6.1.2 Four Post Inground Lifts .........................................................................................12
6.1.3 DUO ......................................................................................................................13
6.1.4 CARLIFT ................................................................................................................13
6.2 Installing the Spiral Hose ........................................................................................14
6.2.1 Two Post Inground Lifts .........................................................................................14
6.2.2 Four Post Inground Lifts .........................................................................................15
6.2.3 DUO ......................................................................................................................16
6.2.4 CARLIFT ................................................................................................................17
6.3 Park Position..........................................................................................................18
6.3.1 Two Post Inground Lifts .........................................................................................18
6.3.2 Four Post Inground Lifts .........................................................................................19
6.3.3 DUO ......................................................................................................................20
7Installation Procedure...........................................................................................23
8Operation.............................................................................................................25
8.1 Operation of AL II 2.0 / 2.6 .....................................................................................25

4
BA082201-en
8.2 Operation of AL II 2.0 PH / 2.6 PH / 4.0 PH............................................................25
8.3 Operation of AL II 2.6 PH W / 2.6 PH S ..................................................................26
8.4 After Usage............................................................................................................26
9Maintenance ........................................................................................................27
9.1 Maintenance Schedule...........................................................................................27
9.2 Annual Inspection...................................................................................................28
9.3 Care Instructions....................................................................................................28
9.4 Refilling with Hydraulic Fluid ...................................................................................29
9.5 Troubleshooting .....................................................................................................29
9.6 Spare Parts............................................................................................................29
9.7 Hydraulic Diagram..................................................................................................30
10 Service Lifetime....................................................................................................31
11 Dismantling..........................................................................................................31
12 Disposal...............................................................................................................31
13 Contents of the Declaration of Conformity.............................................................31

5
BA082201-en
1Safety
1.1 Introduction
Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
1.2 Symbols and Signal Words
1.2.1 Personal Injury
DANGER
indicates an immediate hazard which, if not avoided, will result in death or severe
personal injury.
WARNING
indicates a potential hazard which, if not avoided, could result in death or severe
personal injury.
CAUTION
indicates a potential hazard which, if not avoided, could result in moderate or mi-
nor personal injury.
1.2.2 Property Damage
NOTICE
indicates a potentially harmful situation which, if not avoided, could result in dam-
age to the equipment or surrounding objects.
1.2.3 Information
indicates important information notes.

6
BA082201-en
1.3 Intended Use
This axle jack is to be used exclusively for the safe lifting of motor vehicles. Ob-
serve the rated load capacity.
The axle jack shall not be modified without the express written consent of the
manufacturer. In case of non-compliance the declaration of conformity be-
comes void.
1.4 Inappropriate Use
WARNING
Any use other than described is inappropriate, for example:
Climbing on the lift supports
Transporting persons on the lift supports
Usage as mobile work platform or for other lifting operations
1.5 Requirements on Operating and Service Personnel
WARNING
All persons employed in the operation, maintenance, installation, removal and dis-
posal of the device must
be at least 18 years old,
be mentally and physically suited for these activities,
be demonstrably trained and instructed in writing,
have read and understood the operating instructions, especially the instructions
what to do in the event of defects or malfunctions,
be on record as having been instructed in safety guidelines,
have practical experience in working with vehicle lifts and the hazards inherent
in such equipment.

7
BA082201-en
1.6 Safety Instructions for Commissioning
WARNING
The axle jack must be installed and commissioned by authorized service per-
sonnel only.
The axle jack must be installed only with a suitable running gear on level, stable
and parallel guide rails or working pits. It must be secured against falling out
and derailment.
The standard axle jack version must not be installed and commissioned in the
vicinity of explosives or flammable liquids, outdoors or in moist rooms (e.g. car
wash).
1.7 Safety Instructions for Operation
WARNING
Read the detailed operating instructions.
Lift operation by trained personnel over 18 years only.
The load capacity of the axle jack must not exceed 2/3 of the lift load capacity.
Ensure an unobstructed movement of the axle jack.
After raising the vehicle briefly, stop and check the supports for secure contact.
Make sure the vehicle doors are closed during raising and lowering cycles.
Closely watch axle jack and vehicle during raising and lowering cycles.
Before each lifting procedure, check whether the running gear of the axle jack is
correctly placed.
It is the operator’s responsibility to make sure that operation represents no
danger to persons.
The axle jack is to be used as lifting device only. Never transport the load using
the axle jack.
Before working on the vehicle, lower the axle jack to nearest safety notch.
When lifting a vehicle with two axle jack units, they must have a minimum sepa-
ration of 0.85 m.
Do not allow anyone to stay in lift area during raising and lowering cycles.
Do not allow anyone to climb on the raised vehicle.
Comply with the applicable accident prevention regulations.
Do not exceed the rated load capacity as indicated on the type nameplate.
Only use the vehicle manufacturer's recommended lift points.
Do not use the lift for transporting persons.
Keep the axle jack and the working area clean.

8
BA082201-en
Use caution with operating vehicle engines. Danger of poisoning!
1.8 Safety Instructions for Servicing
WARNING
Service work may be done by authorized service technicians only.
Ensure that ecologically harmful substances are disposed of only in accordance
with the appropriate regulations.
Do not use high pressure or steam jet cleaners.
Use of caustic cleaning agents may damage the axle jack.
Do not replace or override the lift safety devices.
1.9 Safety Instructions for Handling Hydraulic Fluid
CAUTION
Neutralize hydraulic fluid spills with binder.
Remove contaminated clothing immediately.
Inhalation: If symptoms persist, seek medical treatment.
Skin contact: Wash skin immediately with soap and water. If skin irritation per-
sists, seek immediate medical advice.
Eye contact: Rinse thoroughly with water and seek medical advice.
Ingestion: Do not induce vomiting. Seek immediate medical attention.
1.10 What to Do in the Event of an Accident
The injured person is to be removed from the danger area. Find out where
dressing and bandages are kept. Seek first-aid.
Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
and seal off the accident site.
Immediately report any accident to your supervisor. Make sure a record is kept
of every occasion first-aid is provided, e.g. in an accident book.
Remain calm and answer any questions that may arise.

9
BA082201-en
2Transport and Storage
NOTICE
Check package to ensure it is complete, in accordance with the order confirma-
tion. Report any transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment, ma-
terial handling equipment (e.g. cranes, forklifts, etc.) and the right load handling
attachments and slings. Always ensure that the parts to be transported are sus-
pended or loaded properly so that they cannot fall, taking into account size,
weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low
humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack
packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a
safe distance when opening the package strapping, do not allow any parts to fall
out.
3Installation and Initial Operation
WARNING
Installation and initial operation of the equipment may be done only by authorized
and trained service technicians provided by the manufacturer, licensed dealers or
service partners.

10
BA082201-en
4Specifications
AL II
2.0
2.0 PH
Extension length min…max.
780…1610 mm
780…1610 mm
Working pressure min…max.
---
8,5…12 bar
Full travel
250 mm
250 mm
Minimum air flow
---
500 l/min
Load capacity
2000 kg
2000 kg
Protrusion above runway max.
70 mm
70 mm
AL II
2.6
2.6 PH
Extension length min…max.
780…1610 mm
780…1610 mm
Working pressure min…max.
---
8,5…12 bar
Full travel
250 mm
250 mm
Minimum air flow
---
500 l/min
Load capacity
2600 kg
2600 kg
Protrusion above runway max.
70 mm
70 mm
AL II
2.6 PH W
2.6 PH S
4.0 PH
Extension length min…max.
925…1755 mm
780…1610 mm
796 1650 mm
Working pressure min…max.
8,5…12 bar
8,5…12 bar
8.5…12 bar
Full travel
250 mm
250 mm
250 mm
Minimum air flow
500 l/min
500 l/min
500 l/min
Load capacity
2600 kg
2600 kg
4000 kg
Protrusion above runway max.
70 mm
70 mm
70 mm
The sound pressure level is lower than 85 dB(A) in the working area of the operator.

11
BA082201-en
5Installation Position
ADrill holes in side part of Axle jack, centered in longitudinal direction
CDrill holes in side part of Lift, top
6Installation Options
When the axle lift is in park position, the spiral hose must be contracted in order to
be strain-relieved.
Inground Two/Four Post Lifts..................Variant A
DUO.......................................................Variant A
CARLIFT.................................................Variant A, if required: Variant B

12
BA082201-en
6.1 Installing the Withdrawal Protection Device
CAUTION
Risk of personal injury and property damage
The installation of the withdrawal protection devices is absolutely necessary. Oth-
erwise the axle jack may fall out of the running rail.
6.1.1 Two Post Inground Lifts
Install the withdrawal protection device (A) and the hose fixture (B).
6.1.2 Four Post Inground Lifts
Install the withdrawal protection device (A) and the hose fixture (B).
A
A
B
B

13
BA082201-en
6.1.3 DUO
Install the withdrawal protection device (A) and the hose fixture (B).
6.1.4 CARLIFT
Install the withdrawal protection devices (four angles per axle jack) as shown.
A
B

14
BA082201-en
6.2 Installing the Spiral Hose
NOTICE
Risk of property damage
Make sure that the spiral hose is installed without kinks.
6.2.1 Two Post Inground Lifts
Slide the spiral hose (A) over the wire rope (B).
Tension the wire rope using the ring bolt (C).
Fasten the hose end to the hose fixture using cable ties.
(Bottom view of runway)
A
B
C

15
BA082201-en
6.2.2 Four Post Inground Lifts
Slide the spiral hose (A) over the wire rope (B).
Tension the wire rope using the ring bolt (C).
Fasten the hose end to the hose fixture using cable ties.
(Bottom view of runway)
A
B
C

16
BA082201-en
6.2.3 DUO
Slide the spiral hose (A) over the wire rope (B).
Tension the wire rope using the ring bolt (C).
Fasten the hose end to the hose fixture using cable ties.
A
C
B

17
BA082201-en
6.2.4 CARLIFT
Slide the spiral hose (A) over the wire rope (B).
Tension the wire rope using the ring bolt (C).
Fasten the hose end to the hose fixture using cable ties.
A
B
C

18
BA082201-en
6.3 Park Position
6.3.1 Two Post Inground Lifts
Fasten the switch flag including the withdrawal protection device (A) to the side
piece.
After positioning the limit switch (B), drill holes for the guide rail holding the fix-
ture and the stop screw (C). Then install the rail.
A
B
C

19
BA082201-en
6.3.2 Four Post Inground Lifts
Install the stop (A) including the withdrawal protection device to the side piece.
Install the lock (B) and the limit switch (C) to the runway. Then install the prox-
imity switch (D) with a distance of 2 to 4 mm to the switch flag and protect it
against collision.
A
B
C
2…4 mm
D

20
BA082201-en
6.3.3 DUO
Required Tools
Drilling machine / Cordless screwdriver
Core hole drill Ø 5 mm (for M6)
Tap M6
Hex key A/F 7
Hex key A/F 10
Hex key A/F 13
Hex key A/F 18
Thread locker
Allen key A/F 3
Allen key A/F 5
Axle Jack Lock