Blagdon POWERSAFE 2 User manual

THE POND MASTERS GUIDE TO
POWERSAFE 2/3/4/5
OUTLET
SWITCHBOXES
Congratulations on buying a Blagdon Powersafe Switchbox. The Powersafe range of
switchboxes has been specifically designed to protect your pond equipment from failure. Each
individual double pole switch gives total electrical isolation when switched off. Each switch
features the unique at-a-glance power status indication system, which enables quick
identification of power on, power on standby and power failure due to a blown fuse. Each switch
has an individual fuse to provide overload protection ensuring that even if one or more items of
equipment fail, the other essential pond equipment is still able to function.
IMPORTANT
Please attach proof of purchase to this manual and file in a safe place.
CONTENTS
Getting to know
your Powersafe Switchbox...................2
Wiring diagram ............inside front cover
Parts description ...........inside front cover
Spares codes .................................2
Technical specification ......................2
Installation...............................3 - 7
Mounting the Switchbox.....................4
Electrical installation ....................4 - 7
Maintenance.................................7
Replacing a fuse............................ 7
Maintenance................................ 7
Faults problems procedure.................. 8
Consumer advice contact details.............8
Returning a faulty Switchbox................8

1

GETTING TO KNOW YOUR POWERSAFE SWITCHBOX INSTALLATION
Part Description
Spare Code
Cover locating screws
(set of four)
1040372
Fixing bracket
1040389
Fixing bracket screws
and plugs set
1040396
2/3 switch cover seal
1040402
4/5 switch cover seal
1040419
Cable gland rubber
seal and plug
1040426
Part Description
Spare Code
5 AMP fuse
1040433
1.5 AMP fuse
1040440
Cable clamp
and screws
1040457
Central PCB locating
screw
1040464
Rubber switch
cover button
1040471
5 WAY
POWERSAFE GARDEN
SWITCHBOX LIGHTING
UVC FILTER
HOSE
ELECTRONIC
BLANKET WEED
CONTROLLER
TECHNICAL SPECIFICATION CHART
SWITCHBOX
2 WAY
3 WAY
4 WAY
5 WAY
Voltage
220/240V
220/240V
220/240V
220/240V
Hertz
50/60
50/60
50/60
50/60
Safety rating
_
_
_
_
IP56 CC
IP56 CC
IP56CC
IP56 CC
Maximum cable size
External diameter (3 core 1.5 flex)
9mm
9mm
9mm
9mm
Maximum power output 1
1000W
1000W
1000W
1000W
Maximum power outputs 2-5
1x300W
2x300W
3x300W
4x300W
POND PUMP
FOR WATERFALLS,
FILTERS AND
FOUNTAINS
MAINS
POWER
SUPPLY
AIR PUMP
RCD SOCKET OR PLUG
(HOUSE, SHED or GARAGE)
INPOOL
LIGHTING
Example shown is 5 way
Powersafe Switchbox
Power status indicator lights
NO LIGHT
Switch on or off. Fuse has blown, no power.
RED LIGHT
Switch off, power supply on standby.
GREEN LIGHT
Switch on, power supply active.
IMPORTANT: This outlet box is intended to be used with either a weatherproof cable
connector or permanently connected to the fixed wiring of the mains system other than by
means of a plug and socket. A Residual Current Device (RCD), also known as Residual
Current Circuit Breaker (RCCB), having a tripping current not exceeding 30mA must be
installed in the supply circuit.
This unit should be connected to a mains supply that is fused with a 13 amp fuse or 15 amp
circuit breaker.
IMPORTANT: Do not drill or modify the product in any way! Do not use the product if it is
damaged.
23

INSTALLATION
IMPORTANT: Please note all electrical work on garden lighting and power installations must
comply with part P of the building regulations. Failure to comply is a criminal offence. If the
installation of this product is not carried out by a competent electrician who is registered under
the Part P self-certification scheme then you must notify the local building control department
before work begins. For further information and guidance on this matter and other electrical
installations in your home that might be covered by the relevant legislation, contact your local
authorities building control department.
SWITCHBOX MOUNTING
The Switchbox should
be situated in a site
that is protected from:
•Flooding
•Extreme heat
•Physical damage
•Tampering by adults
children or pets
INSTALLATION STEP BY STEP
IMPORTANT: Before removing the cover for wiring or adding additional appliances
to the Switchbox always ensure that the mains power supply is off and isolated.
Remove the Switchbox from the mounting bracket.
Unscrew the four screws at the back of the box to remove the Switchbox cover.
Place in a safe location.
INSTALLATION
CIRCUIT BOARD
REMOVAL
Remove the circuit board by
unscrewing the locating screws and
wire each appliance before replacing
and locating into the box.
1. Prepare the cable (see cable preparation diagram - inside front cover). A
maximum external cable diameter of 9mm is permitted.
IMPORTANT: Please note that the mains input must be connected to the green power
input cable block only.
Switch one has a maximum loading of 1000w 1.0KW.
Switch two and subsequent switches are rated to a maximum wattage of 300w 0.3 KW.
These ratings must not be exceeded by the maximum wattage stated on the appliance to be
fitted to each switch.
2. Remove the cable gland cover and thread it over the cable of the appliance to be fitted. (see
gland detail diagram on colour Switchbox wiring diagram - inside front cover).
Note: The cable glands have a plug that should be retained if the gland is not being used for a
application. This should be inserted to maintain a weatherproof seal.
45

INSTALLATION
3. Remove the rubber seal from the cable gland and thread it over the cable of the appliance to
be fitted. At this stage leave the gland cover and rubber seal loose on the cable.
4. Remove the central PCB locating screw that locates the printed circuit board and store in a
safe place.
5. Unclip and remove the circuit board, placing it on a clean dry surface.
6. Undo (slacken) the two screws that locate the cable clamp and insert the cable through the
cable clamp. At this stage leave the cable clamp loose.
7. Undo (slacken) the three screws on the cable block to be connected.
8. IMPORTANT: Please also see diagram cable preparation for correct identification of
earth, neutral and live cables.
•Insert the Yellow/green (E) Earth cable and secure with the cable block screw.
•Insert the Blue (N) Neutral cable and secure with the cable block screw.
•Insert the Brown (L) Live cable and secure with the cable block screw.
•Double insulated appliances do not have a earth cable.
Now repeat this process for all the appliances to be connected at this time.
9. When the mains input and ALL the appliances to be connected have been connected and are
in place, replace the circuit board into the Switchbox (gently pulling the cables through the
gland) and secure with the central PCB locating screw.
10. The cable clamps can now be secured with the two screws to ensure there is no
wiring movement.
11. Insert the rubber seal that was previously threaded onto the cable into the seal grip on the
cable gland. (see gland detail diagram)
12. Screw and hand tighten the cable gland cover that was previously threaded onto the
cable to the cable gland.
Now repeat this process for all the appliances to be fitted at this time.
13. Ensuring that the recessed Switchbox cover seal is located, place the cover onto the box and
secure with the four screws at the back of the box.
14. Identify the appliances installed with the labels provided in the recess above the relevant
switch to enable clear identification when the box is in use.
15. The unit can now be placed on the fixing bracket provided by sliding the box vertically
down onto the bracket.
See power status indicator lights diagram page 2 for status of the Switchbox when the power is
supplied to the unit.
INSTALLATION
FUSE REPLACEMENT
See power status indicator lights diagram page 2 for status of the Switchbox fuses.
If one of the fuses fails the power indicator will not light on the switch that has failed.
Please note that if the power supply to the switchbox has been switched off or interrupted due
to the RCD circuit breaker or fuse from the mains supply isolating the box none of the indicator
lights will illuminate.
Before replacing the fuse please check the manufacturer’s manual of the appliance that has
caused the fuse to blow. The product may be faulty and in need of replacement or servicing by
the manufacturer
IMPORTANT: Always switch off the mains power and isolate the Switchbox before
removing the cover.
1. Remove the Switchbox from its mounting bracket by lifting in a vertical action.
2. Remove the four cover locating screws from the back of the box.
3. Having identified which switch fuse has blown (5 amp for switch 1 or 1.5 amp for
subsequent switches), remove the blue fuse cover and gently remove the fuse with an
electrical screwdriver.
4. Gently push the new fuse into place and replace the fuse cover (see page 2 for
replacement fuse codes)
5. Replace the box cover ensuring that the cover seal is in place with the four screws at
the back of the box.
6. Slide the Switchbox vertically down onto the locating bracket.
MAINTENANCE
It is recommended that once a season the cover seal and rubber buttons are checked for wear
and damage to ensure that a safe weatherproof seal is maintained.
If signs of wear are shown, remove and replace the parts (spares codes and descriptions
page 2). These should be readily available from your retailer.
67

IMPORTANT
FAULTS - PROBLEMS PROCEDURE
Before returning your Powersafe Switchbox to your dealer or contacting our Consumer
Advice Department, please carry out the following steps. This will solve most problems
quickly and easily.
1. Ensure electrical procedures have been followed fully. Check fuses and any cable
connectors. Check mains fuse and mains RCD.
2. Return Switchbox to the point of purchase for inspection and advice (you will need proof of
purchase).
CONSUMER ADVICE CONTACT DETAILS
Interpet (Blagdon) Consumer Advice Department
Vincent Lane, Dorking, Surrey RH4 3YX
Telephone: [phone]
(Monday to Friday 10am to 4pm except Bank Holidays - Timary)
Fax: [phone] E-mail: [e-mail]
GUARANTEE
This product is guaranteed against defects in material and workmanship for 2 years from the date of
purchase, under normal usage. The guarantee DOES NOT APPLY in case of improper use, negligence,
lack of maintenance or accidental damage to the Switchbox. If the Switchbox fails due to a
manufacturing fault within this period it will be either repaired or replaced free of charge. Liability is
limited to replacement of the faulty product only; no other costs will be reimbursed.
This guarantee is not transferable and does not affect your statutory rights. This guarantee
does not confer any rights other than those expressly set out above. Excludes rubber buttons
and fuses, which may require replacing annually. If any parts need replacing, spares are available
from your retailer.
8