Blue Sky Network D1000C User manual

D1000C (P/N: 100240)
IRIDIUM SATCOM DATA SOLUTION
Installation Guide
May 2007
Document Part # 100236
Revision 1.3
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Blue Sky Network May 2007
Page ii D1000C IRIDIUM SATCOM DATA SOLUTION 100236
COPYRIGHT
Copyright 2004 Blue Sky Network
All rights reserved. No part of this manual may be reproduced, stored or distributed without written
permission of Blue Sky Network.
Blue Sky Network reserves the right to change or update specifications without notice.
Publication Date: May 2007
Information in this manual is current as of publication or revision date. Specifications and operational
details are subject to change without notice, at the discretion of Blue Sky Network, LLC.
This manual is available in PDF format by contacting our office at:
www.blueskynetwork.com
Phone: [phone]
Fax: [phone]
1298 Prospect Street, Suite 1D
La Jolla, CA 92037
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100177 D1000 IRIDIUM SATCOM DATA SOLUTION Page iii
REVISION HISTORY
Revision Number Date Author Document
Number Notes
0.5
12/12/2004 Monir Elias 100236 Initial Draft
0.6 01/19/2005 Monir Elias 100236
Added the
power for the
ACH1000
diagram
1.0 03/03/2005 Monir Elias 100236 Added FAA info
1.1 10/03/2005 Monir Elias 100236
Updated
ACH1000
Installation Info
1.2
03/07/2006 Monir Elias 100236 Drawing updates
1.3
05/15/2007 Monir Elias 100236 STC, application and
drawing update
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100177 D1000 IRIDIUM SATCOM DATA SOLUTION Page v
TABLE OF CONTENTS
INTRODUCTION .................................................................................................................................................1
APPLICATION......................................................................................................................................................1
OVERVIEW..........................................................................................................................................................1
SYSTEM DESCRIPTION & OPERATION ........................................................................................................2
SYSTEM DESCRIPTION .......................................................................................................................................2
General .........................................................................................................................................................2
Portable vs. Fixed Installation .....................................................................................................................3
Features........................................................................................................................................................3
Iridium Satellite Network..............................................................................................................................4
GPS Satellite Navigation System................................................................................................................5
FLIGHT TRACKING ..............................................................................................................................................6
FAA/JAA APPROVAL........................................................................................................................................7
GENERAL ...........................................................................................................................................................7
INSTALLATION AND OPERATIONAL APPROVAL PROCEDURES..............................................................................7
INSTRUCTIONS FOR CONTINUED AIRWORTHINESS..............................................................................................7
ENVIRONMENTAL QUALIFICATION .......................................................................................................................7
D1000C Modem Unit ...................................................................................................................................7
Single-Channel Antenna..............................................................................................................................7
Dual-Channel Antenna ................................................................................................................................7
EQUIPMENT SPECIFICATIONS AND DRAWINGS........................................................................................8
BLUE SKY NETWORK D1000C SPECIFICATIONS ................................................................................................8
SINGLE-CHANNEL ANTENNA.............................................................................................................................10
DUAL-CHANNEL ANTENNA................................................................................................................................12
INSTALLATION & WIRING..............................................................................................................................14
GENERAL INFORMATION...................................................................................................................................14
LICENSE REQUIREMENTS .................................................................................................................................14
COOLING AIR REQUIREMENTS..........................................................................................................................14
AIRCRAFT INTERFACES.....................................................................................................................................14
Power Input.................................................................................................................................................14
EQUIPMENT REQUIRED BUT NOT SUPPLIED .....................................................................................................14
WIRE HARNESS FABRICATION & INSTALLATION CONSIDERATIONS ...................................................................15
Power Wiring ..............................................................................................................................................15
Ground Bonding.........................................................................................................................................15
Cable & Wire Harness Routing Considerations.......................................................................................15
Wiring Diagram...........................................................................................................................................16
ANTENNA & ANTENNA CABLE INSTALLATION ....................................................................................................17
Single-Channel Antenna (S67-1575-109) Installation.............................................................................17
Dual-Channel Antenna (S67-1575-165) Installation................................................................................18
Antenna Cable Installation.........................................................................................................................18
Antenna Cable Routing Considerations ...................................................................................................18
D1000C INSTALLATION....................................................................................................................................19
GROUND TEST & OPERATIONAL FLIGHT CHECK PROCEDURE..........................................................................19
MAINTENANCE..................................................................................................................................................19
Aircraft Annual Inspection Considerations ...............................................................................................19
SERVICE ACTIVATION ...................................................................................................................................20
SYSTEM PERFORMANCE VERIFICATION ..................................................................................................21
POWER-UP TEST .............................................................................................................................................21
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PRODUCT WARRANTY ..................................................................................................................................22
INSTALLATION DRAWINGS ..........................................................................................................................24
D1000C Wire Harness to ACH1000 (DB9F – DB25M)...........................................................................24
D1000C Power Cable................................................................................................................................26
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100236 D1000C IRIDIUM SATCOM DATA SOLUTION Page 1
INTRODUCTION
APPLICATION
This guide is applicable to the following components:
Part Number Component Description
100240 D1000C Modem Unit
100184 DB9 Power Connector Kit
S67-1575-109 Single-channel Antenna (Iridium & GPS)
S67-1575-165 Dual-channel Antenna (Iridium & Iridium/GPS)
Notes
OVERVIEW
The information contained in this manual describes the features, functions, technical
characteristics, components, approval procedures, installation considerations, setup
procedures, checkout procedures and instructions for continued airworthiness for a
BLUE SKY NETWORK D1000C IRIDIUM SATCOM DATA SOLUTION.
Information, drawings and wiring diagrams contained in this manual are
intended as a reference for engineering planning only. Drawings and wiring
diagrams contained herein do not represent any specific aircraft installation. It
is the installer’s responsibility to create installation drawings specific to the
aircraft. This manual, and drawings and wiring diagrams, contained herein may
not be used as a substitute for any drawing package.
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SYSTEM DESCRIPTION & OPERATION
SYSTEM DESCRIPTION
General
The Blue Sky Network D1000C Iridium SATCOM data solution provides unprece-
dented next generation satellite data communications to and from aircraft on a global
scale. This affordable and robust terminal provides an integrated Iridium and GPS
solution that allows owners, operators, and passengers to track, and communicate
with, aircraft world-wide. The D1000C offers GPS position reporting, two-way email
messaging and telemetry data delivery.
All data services are managed by the customer through our web-based
SkyRouter.com servers. SkyRouter.com offers global flight tracking powered by
Flight Explorer and a two-way messenger application. It also offers account
management features, such as user and D1000C fleet management, and billing
information. Access to SkyRouter.com is highly secure and password protected.
The D1000C solution ties easily in with Blue Sky Network's SATCOM voice products
using our dual-channel Iridium antenna.
AFFORDABLE. GLOBAL. POWERFUL.
www.blueskynetwork.com
BSN D -Series+
ACH1000
Internet
Internet
Secure VPN
SkyRouter GPS and
Two-Way Messaging
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Portable vs. Fixed Installation
The Blue Sky Network D1000C can be installed as a portable or fixed unit. In both
configurations the D1000C should get power from the main aircraft power bus.
Features
World-wide - The D1000C is a truly global satellite communication solution. Using
the Iridium Satellite Network, Blue Sky has exploited an efficient and cost effective
communication delivery system.
GPS - The D1000C has an integrated GPS. Users can define position reporting
intervals via the unit remotely. The GPS sensor receives its input via the single-
channel, TSOed Iridium antenna, requiring less installation.
Flight Tracking - Directly from our website, users can view the location of one, or a
fleet of aircraft. Our web-based SkyRouter.com flight tracking solution is powered by
Flight Explorer. Flight tracking data can also be utilized by 3rd party flight tracking
solutions.
Remote Configuration - Parameters in the D1000C unit have to be set remotely
from the SkyRouter.com website. Parameters are changed on a last-updated basis.
Portability - The D1000C may be used as a portable unit. A portable kit, including
carrying case and cabling, is optional.
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Iridium Satellite Network
The Iridium Satellite System is the only current provider of truly global, truly mobile
satellite voice and data solutions with complete coverage of the Earth (including
oceans, airways and Polar regions). Through a constellation of 66 low-earth orbiting
(LEO) satellites operated by Boeing, Iridium delivers essential communications
services to and from remote areas where terrestrial communications are not
available. The service is ideally suited for the aviation industry as well as industrial
applications such as heavy construction, defense/military, emergency services,
maritime, mining, forestry, oil and gas.
Satellites...............................66 (plus 6 in-orbit backup satellites)
Orbital Planes .......................6
Orbit Altitude.........................485 miles (780 kilometers)
Inclination of Orbital Plane ....86.4 degrees
Orbital Period........................100 minutes, 28 seconds
Satellite Weight.....................1,500 pounds (689 kilograms)
Spot Beams..........................48 per satellite (30 miles in diameter per beam)
PSTN
PSTN
Internet
Internet Internet Internet
Corporate
Network
Corporate
Network
Internet
Service
Provider
BSN
ComHub
Iridium
Gateway Packet Data
Circuit Voice/Data
Voice
Data
Data
PSTN
PSTN
In te r n e t
In te r n e t In te r n e t In te r n e t
C orporate
Network
C orporate
Network
In te r n e t
Service
Provider
BSN
Com Hub
Ir id iu m
Gateway
PacketData
CircuitVoice/Data
Voice
Data
Data
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GPS Satellite Navigation System
The Global Positioning System (GPS) is a worldwide radio-navigation system
formed from a constellation of satellites and their ground stations.
GPS uses these "man-made stars" as reference points to calculate positions
accurate to a matter of meters (like giving every square meter on the planet a unique
address).
GPS satellite signals are processed in a GPS receiver, enabling the receiver to
compute position, velocity and time. GPS receivers have been miniaturized to just a
few integrated circuits, and are becoming very economical, which makes the
technology accessible to virtually everyone.
While there are thousands of civil users of GPS world-wide, the system was
designed for the U. S. military. GPS is funded and operated by the U. S. Department
of Defense (DOD).
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FLIGHT TRACKING
SkyRouter is an entirely unique, global web-portal, designed and operated by Blue
Sky Network to support the company's powerful D-Series hardware. The system is
designed to receive satellite messages from assets in route or end users on the
ground, in the form of GPS position reports, two-way text messages, or telemetric
data reports. Included in the SkyRouter web-portal is a smooth global mapping
solution accessible to anyone with an Internet connection. From the SkyRouter
management console users can track assets, communicate via simple text
messaging, and receive and update trip plans.
The SkyRouter asset management portal works exclusively with Blue Sky Network
SATCOM products (currently the D1000A, D1000C and ACH1000).
For the first time ever, dispatchers, logistics and operations managers as well as
executives has the power to control all of their assets (aviation, marine or land
based) from their desk. Asset management has never been easier.
Blue Sky Network also provides interfaces to several other Flight Tracking software
solutions, such at Flight Explorer and Forrest Services in both the US and Canada.
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FAA/JAA APPROVAL
GENERAL
Acceptance for the installation and use of the D1000C Satellite System must be
sought through the appropriate offices of the Federal Aviation Administration (FAA),
Joint Aviation Authorities (JAA) or other certifying agency.
The D1000C Satellite System is approved by the FAA (Federal Aviation
Administration) as compliant with the airworthiness requirements as defined in 14
CFR (Code of Federal Regulations), Part 23.
STC Number: SA01588LA (DWG No. 3SKY01 rev. E) - Cessna 414A Series as
amended February 10th, 2005
PMA #: PQ2389M
Supplement No.: 3
The Blue Sky Network Iridium-tuned Single-channel Antenna and the Iridium-tuned
Dual-channel Antenna have been approved by the FAA (Federal Aviation
Administration) as compliant with the airworthiness requirements as defined in 14
CFR (Code of Federal Regulations), Part 23.
INSTALLATION AND OPERATIONAL APPROVAL PROCEDURES
A functional ground test procedure and an operational flight check procedure should
be used to verify proper installation, functional performance and electromagnetic
compatibility with existing aircraft systems.
INSTRUCTIONS FOR CONTINUED AIRWORTHINESS
The D1000C components require no routine servicing or maintenance. The
installation has no additional overhaul time limitations.
ENVIRONMENTAL QUALIFICATION
D1000C Modem Unit
The D1000C Modem Unit has been tested to DO-160D Section 21, Category M.
Single-Channel Antenna
The Single-Channel Antenna is qualified to DO-160, MIL-C-5541, MIL-E-5400, MIL-
STD-810 and TSO-C129.
Dual-Channel Antenna
The Dual-Channel Antenna is qualified to DO-160C, MIL-C-5541, MIL-E-5400, MIL-
STD-810 and TSO-C129a.
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EQUIPMENT SPECIFICATIONS AND DRAWINGS
BLUE SKY NETWORK D1000C SPECIFICATIONS
Height Maximum 3.5 inches (8.9 cm)
Width Maximum 5.3 inches (13.5 cm)
Depth Maximum 11.5 inches (29.2 cm)
Weight 5.1 pounds
Power Requirements 10VDC - 33VDC
Alternate Power ---
Nominal Current < 1A Continuous, < 2A Peak
Operating Temperature Range -20 degrees C to + 60 degrees C
Altitude Up to 50,000 feet
Iridium Data Circuit Frequency L-Band
Short Burst Data Frequency L-Band
GPS Frequency L-Band
LED Indicators Power (ON/OFF)
Iridium and GPS Signal Strength
Message Waiting (ON/OFF)
Laptop/PDA I/O ----
Sensor Data I/O 1 Serial Port (RS-232)
Antenna Options Single or dual channel GPS/Iridium tuned
fully TSOed
FAA Certification DO-160D
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SINGLE-CHANNEL ANTENNA
The antenna is a spherical-radius molded radome that provides protection against
rain, ice, and lightning strikes. It is qualified for high-speed military and commercial
aircraft and is designed to DO-160, MIL-C-5541, MIL-E-5400, MIL-STD-810 and
TSO-C129 standards.
Frequency (Iridium/GPS) ..................1616 -1626.5 MHz / 1575 ±10MHz
VSWR.................................................1.5:1
Polarization ........................................Right Hand Circular Polarization (RHCP)
Impedance .........................................50 ohms
Power Handling .................................60 watts CW
Gain....................................................+3 dBic @ Zenith
Lightning Protection...........................DC grounded
Weight ................................................6 oz.
Material...............................................6061-T6 aluminum / thermoset plastic
Finish..................................................Skydrol resistant enamel
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DUAL-CHANNEL ANTENNA
The Dual-Channel antenna is available for aircraft with multiple Iridium phone
installations. The antenna is a low profile dual-element molded radome that provides
coverage from 1610 to 1626.5 MHz for excellent Iridium operations and 1530-1660.5
MHz for low gain data application. It is designed to DO-160C, MIL-C-5541, MIL-E-
5400, MIL-STD-810 and TSO-C129a standards and is qualified for high-speed
military and commercial aircraft.
Frequency
J1 ....................................1610 - 1626.5 MHz
J2 ....................................1530 - 1660.5 MHz
VSWR....................................2.0:1
Polarization ...........................Right Hand Circular Polarization (RHCP)
Impedance ............................50 ohms
Power Handling ....................60 watts
Gain.......................................+3 dBic @ Zenith
Lightning Protection..............DC grounded
Weight ...................................16 oz.
Material..................................6061-T6 aluminum / thermoset plastic
Finish.....................................Skydrol resistant enamel
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INSTALLATION & WIRING
GENERAL INFORMATION
Generally, modification of the aircraft consists of installing a dedicated single-channel
or dual-channel Iridium antenna with a connection for a carry-on D1000C.
NOTE: AN IRIDIUM ANTENNA REQUIRES PROFESSIONAL INSTALLATION.
LICENSE REQUIREMENTS
The D1000C SATCOM DATA SOLUTION has no licensing requirements.
COOLING AIR REQUIREMENTS
The D1000C has very low power usage so forced air cooling is not required for any
of the components. However, units should be kept away from heat sources.
AIRCRAFT INTERFACES
The D1000C operates independent of aircraft navigation systems. Therefore, no
aircraft interface is required other than the 10-33Vdc Power Input, Power Return and
Chassis Ground.
Power Input
The only component of the D1000C requiring aircraft power is the Modem Unit.
The D1000C power interface supports wide voltage input in the range of 10V to 33V
DC. The following input connections are the most commonly used:
•28 VDC nominal, typically less than 1A
•12 VDC nominal, typically less than 2A
A single 3-amp circuit breaker is recommended to protect the aircraft power
distribution system. See the section of the Modem Unit installation or the D1000C
Modem Unit Equipment Specification & Drawing for details.
EQUIPMENT REQUIRED BUT NOT SUPPLIED
1. Circuit Breaker: Pull Type Required for D1000C Modem Unit
2. Interconnect Wiring for power
3. Mounting Hardware
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