Blue Star 607068 Product manual

Operator and Parts Manual
Model No.:
607068
.
Rev. 00
Back Pack Vacuum
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This machine is intended for commercial use. It is
suited to pick up dirt, dry debris and dust in an
indoor environment and is not constructed for any
other use. The pick up of any type of fluid or
dangerous dust is prohibited. Use only
recommended accessories.
The following safety alert symbols are used
throughout this manual as indicated in their
description.
WARNING: To warn of hazards or unsafe
practices which could result in severe personal
injury or death.
FOR SAFETY: To identify actions which must be
followed for safe operation of equipment.
The following information signals potentially
dangerous conditions to the operator or equipment:
FOR SAFETY:
1. Do not operate machine:
−Unless trained and authorized.
−Unless operator manual is read and
understood.
−In flammable or explosive areas.
−Unless cord is properly grounded.
−With damaged cord or plug.
−If not in proper operating condition.
−On wet surfaces.
−In outdoor areas.
−Without bag and/or filters in place.
−With the use of additional extension
cords. Only use manufacturer’s
extension cord equipped with machine,
which has proper capacity and is
grounded.
2. Before operating machine:
−Make sure all safety devices are in place
and operate properly.
3. When using machine:
−Do not run machine over cord.
−Do not unplug by pulling on cord.
−Do not stretch cord.
−Do not handle plug with wet hands.
−Keep cord away from heated surfaces.
−Do not pick up burning or smoking
debris, such as cigarettes, matches or
not ashes.
−Report machine damage or faulty
operation immediately.
4. Before leaving or servicing machine:
−Turn off machine.
−Unplug cord from wall outlet.
5. When servicing machine:
−Unplug cord from wall outlet.
−Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
−Use manufacturer supplied or approved
replacement parts.
WARNING: Hazardous Voltage. Shock or
electrocution can result. Unplug machine before
servicing.
WARNING: Flammable materials can cause an
explosion or fire. Do not pick up.
GROUNDING INSTRUCTIONS
This machine must be grounded. If it should
malfunction or breakdown, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This machine is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
plugged into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances. Do not remove grounding
pin; if missing, replace cord before use.
WARNING: Improper connection of the
equipment-grounding conductor can result in a risk
of electric shock. Check with a qualified electrician
or service person if you are in doubt as to whether
the outlet is properly grounded. Do not modify the
plug provided with the machine - if it will not fit the
outlet, have a proper outlet installed by a qualified
electrician.
This machine is for use on a nominal 120-volt circuit
and has a grounding plug that looks like the plug in
the sketch above. Make sure that the machine is
connected to an outlet having the same
configuration as the plug. No adapter should be
used with this machine.
SAFETY PRECAUTIONS
GROUNDED OUTLET
(3 HOLE)
GROUNDING PIN
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SAVE ALL OF THESE INSTRUCTIONS
FOR COMMERCIAL AND HOUSEHOLD USE
INSTRUCTIONS FOR ASSEMBLY, USE AND MAINTENANCE OF YOUR BPV-1000 VACUUM CLEANER
You have purchased the most efficient, convenient and cost effective tool available for doing any dry pick-up
cleaning job in the least amount of time, i.e. carpeted and hard floor areas, baseboards, stairs, walls, ceilings,
furniture and any hard-to-get areas. As with any specialized tool, proper care should be taken to insure its service
to you for many years. Please read and follow these instructions carefully before using your BPV-1000 so you can
take advantage of all its benefits. To prepare your BPV-1000 for use, carefully remove all the parts from the box.
Remove all the cleaning tools and any packaging material. Before using this machine, BE SURE THE CLOTH
FILTER BAG IS ALWAYS IN PLACE.
1.
Convenient molded-in handle. Discourages carrying by
hose or cord.
2. Positive locking swivel cuff. Use either hand. Keeps hose
from falling out of machine.
3. Electric Powerhead Receptacle. Add motor driven
agitation to guarantee highest cleaning power available.
4. 10.5 pounds. Light weight means comfortable wearing for
hours.
5. Paper bag treated with anti-microbial agent prevents
growth of mold and bacteria in bag.
6. Thermally protected. Motor shuts off when airway is
clogged, preventing motor burnout or case meltdown.
7. Four filters. Triple filtration in front of the motor
guarantees all of the air entering machine is filtered.
Filtration available down to 0.3 micron at 97% efficiency.
8. 10.6 amp motor. High performance, even as bag fills.
9. Recessed switch. Easy to find, hard to damage.
10. Protrudes only 7.5” from user’s back. Reduces chances
of damage to walls and furniture.
11. Polyethylene case. Highest strength/weight construction
available.
12. Baffled exhaust exits behind user. Won’t heat up legs.
Won’t blow papers off desks.
13. Double cord strain relief system. Prevents cord stress at
machine, longer cord life.
14. Handy cord strap makes cord storage neat and compact.
15. Backpack harness.
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MACHINE COMPONENTS
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USE OF THE BPV-1000 AS A BACK PACK
FOR SAFETY: Do not operate machine unless operator manual is read and
understood.
To use the BPV-1000 properly, face the back plate and put the harness on your back
as you would a vest by grasping the right shoulder strap in your left hand and putting
your right arm through the strap. Grasp the bottom of the
case with your right hand and move the unit left so you can
put your left arm through the other strap. Loosen the
shoulder straps enough to allow the waist belt to be buckled
around your waist. Buckle and tighten the waist belt around
your waist first, then tighten the shoulder straps until they
are comfortable. Do not over-tighten shoulder straps.
Be sure the extension cord is wrapped securely in the waist-
hung strain relief as shown in the drawing. When you are
ready to remove the BPV-1000, simply reverse the process.
To attach the hose to the lid, press in the hose end while twisting it clockwise into the
lid hole until it locks in place.
To remove, twist counterclockwise.
With the hose locked into the lid, bring the hose over your shoulder from the rear and
tuck it between your arm and your body to keep it from catching on objects as you
work.
To put the wands or tools on the hose end: push the wand or tool on and twist it 1/4
turn to lock it in place. Use the "bleeder valve" on the bent wand to control suction for
cleaning curtains, etc.
Check to see that you have all the attachments you will need for your job and that
they are easily accessible.
The concept of cleaning with the BPV-1000 is to clean using your eyes. Get all of the
visible dirt - floor to ceiling, but don't spend time cleaning surfaces that aren't dirty.
You can choose what you feel is the most comfortable method of moving the floor
tool. We recommend either a herringbone motion in front of you as you move forward
or a mopping motion (side to side) as you walk backward. Part the wands to quickly
clean corners and edges. Using the BPV-1000 should be your exclusive job and other personnel should be
assigned tasks like restrooms, windows, trash, ashtrays and telephones, etc. You should clean all surfaces that
need it while you are right there in the area. Avoid retracing your steps to pick up something you missed.
Pay more attention to being thorough at first rather than fast. Speed will increase as you get accustomed to using
the BPV-1000. Also, as you clean the formerly hard to get places, they will require less daily attention, and your
speed will automatically increase.
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Your "body area" has now increased with the addition of the BPV-1000 to your back. Take time to get used to
your new "territory" and be careful of bumping furniture, doorjambs, and items on desks.
Don't try turning around in narrow places like closets; instead, back out. After a few days your new "territory" will
become subconscious, and you will seldom have to think about it.
The BPV-1000 relies on suction and airflow to perform well. If you are using the cloth filter bag alone, you should
dump and shake out the bag every two to three hours of cleaning. If you are using a paper bag in addition to the
cloth bag, check it after two to three hours of use.
Note: In removing the top lid, be aware the lid is permanently fastened to one side.
Using your free hand, pull the cord along as you move to keep it from catching on furniture and corners. This will
help preserve the fixtures in the building and the cord from damage. You can also use your free hand to move
garbage cans and the like to clean underneath, pick up debris too large to vacuum and rearrange furniture when
you are finished in the area.
Carry the BPV-1000 by the built-in handle - NOT by the hose or cord!
When you have finished cleaning your area, shake out the cloth filter bag or check the
paper bag to see if it's full and, if so, dispose of it. Wipe off the BPV-1000 inside and
out. Coil the cord by first unplugging it from the wall and start coiling it at the machine
end so the cord can naturally untwist itself. Occasionally, you may have to wash out
the foam motor filter or launder the cloth filter bag if you accidentally pick up moisture
that would clog the pores. A little regular daily maintenance will insure your BPV-1000
giving you reliable service while increasing your productivity and the appearance of
the area you clean.
The BPV-1000 will allow you to clean dirt wherever you see it, not just on the floor in
the middle of the room. Try to look for dirt everywhere and clean where you see it.
Don't waste time just going over the carpet whether it's dirty or not.
IMPORTANT!
The BPV-1000 is a high efficiency, super suction vacuum requiring a large volume of air to cool the motor. Be
sure to keep all airways clear and free of debris to maintain airflow efficiency and low motor temperature. Pick up
any large pieces of debris with your hand instead of trying to suck them up with the BPV-1000. If you should
accidentally plug the hose with debris (you will notice a significant loss of suction), use a broom handle or like
object to free the obstruction. Also, check the airway in your cleaning tool.
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Sufficiently plugging the airway for an extended period will result in the vacuum shutting off to prevent its
overheating. If this occurs, press the switch to turn the vacuum to its "OFF" position and wait about 5 minutes for
the motor to cool to a safe operating temperature. Be sure to determine the cause of overheating and rectify the
problem before using the BPV-1000 again, or it will continue to overheat and shut off. In some instances, very fine
dirt can plug the cloth filter bag enough to cause the vacuum to shut off. If you are using the ULTRASTAT bag,
check to see if it's full and replace it if necessary. If you are using the cloth filter bag alone, we recommend you
have a spare clean cloth filter bag on hand as a backup. You can switch bags and launder the dirty cloth filter bag
at your convenience. DO NOT WASH OR DRY THE BAG IN HOT TEMPERATURES (above 130 degrees F). Air
drying is best. Be sure the bag is thoroughly dry before using it.
WARNING: Flammable materials can cause an explosion or fire. Do not pick up.
DO NOT PICK UP LIQUID SUBSTANCES WITH THE BPV-1000 as they will cake the cloth filter bag and could
cause electrical shock. If you ACCIDENTALLY pick up any liquid, wash and dry the bag immediately. Be sure the
bag is COMPLETELY dry before using it again.
MAINTENANCE
WARNING: Hazardous Voltage. Shock or electrocution can result. Unplug machine before servicing.
Keep the BPV-1000 clean inside and out and you will find it serves you well
indefinitely. If you are using the cloth filter bag alone, always dump that bag after a
maximum of 4 hours of use.
If you are using the paper bag inside the cloth filter bag, replace the paper bag when
full or if it should develop any holes allowing dirt to escape.
If you have vacuumed any material you don't want escaping into the atmosphere,
leave the vacuum on while removing the lid and checking or replacing the bags.
Occasionally clean the foam motor filter by removing it from the motor, turning it
upside down and tapping it firmly on a hard surface to release the fine dust. You
remove the foam motor filter by lifting the plastic frame off the motor (under the cloth
filter bag). Replace by pushing the plastic frame firmly over the motor. At the same
time you check the motor filter, check and clean the exhaust filter (see diagram) by
removing the exhaust cover, unscrewing the thumbnuts holding it in place. Wash the
exhaust filter in warm soapy water, shake it dry, and replace over the exhaust.
Be careful to check for fraying of the cord or any other problems that may occur after
extended use.
FOR SAFETY: Do not operate machine with a damaged cord or plug.
Parts are inexpensive and easy to replace, and correcting problems early will prevent more serious problems
later. To store or carry the BPV-1000, wrap the cord STARTING AT THE MACHINE END (to prevent twisting) and
secure it to the machine handle with the attached cord holder for safety and longer cord life. Carry the BPV-1000
by the handle - NOT BY THE HOSE OR CORD.
If you have any questions regarding the use and/or maintenance of the BPV-1000 or how to further improve your
cleaning efficiency, please contact your nearest representative or call us toll free 1-800-964-9644. We want you to
always be happy you chose the BPV-1000 to improve the way you clean.
RECOMMENDED STOCK ITEMS
Refer to the Exploded Diagram of Parts for the recommended stock items. Stock items are clearly identified with a
bullet preceding the part description.
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EXPLODED DIAGRAM OF PARTS: BPV-1000
610184
HAZARD, SHOCK LABEL
610485 (ON HARNESS BACKPLATE)
READ MANUAL LABEL
578729 (ON HARNESS PACKPLATE)
ITEMS NOT SHOWN ON DIAGRAM
SHOULDER STRAP HARNESS ASSEMBLY 610711
VAC HOSE, 5’ 610720
POWER CORD, 50’ 610306
STANDARD ATTACHMENT KIT 190907
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•
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(10 PK)
606333
• INDICATES RECOMMENDED STOCK ITEM
•
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