bluelab Powerpod Guide

Care and use guide
guarantee.
The Bluelab®Powerpod™comes with a 2 year limited written
guarantee. Proof of purchase required.
lets talk.
If you need assistance or advice - we’re here to help you.
North America Ph: 909 599 1940 NZ Ph: [phone]
Fax: [phone] Email: [email protected]
get online.
Looking for specications or technical advice?
Visit us online at bluelab.com
post.
Bluelab®Corporation Limited
8 Whiore Avenue, Tauriko Business Estate
Tauranga 3110, New Zealand
Instruction Manual English POWERPOD_V01_23082016
© Copyright 2016, all rights reserved, Bluelab®Corporation Limited

1.0 Introduction & Overview:
1.1 Introduction 2
1.2 Features 2
1.3 What’s in the box? 3
1.4 Product documentation 3
1.5 Safety information 4
2.0 Installation:
2.1 Mounting the
Bluelab®Powerpod™5
2.2 Connecting to a mains
power source 5
2.3 Connecting to external
equipment 6
3.0 Equipment Maintenance & Cleaning:
3.1 Cleaning & equipment check 7
3.2 Replacing a faulty fuse 8
4.0 Troubleshooting & Specications:
4.1 Troubleshooting guide 9
4.2 Frequently asked questions 10
4.3 Technical specications 11
5.0 Parts & Guarantee:
Bluelab®spare parts 12
Bluelab®limited warranty 13
Notes 14
Contact details 15
page page
Contents
PLEASE FOLLOW THE MANUAL STEP BY STEP BEFORE FIRST USE

1
English
Notes / record your system set up here
14

1.2 Features
4 x IEC mains outputs (8.5A maximum total
output load)
100V~-240V~, 50/60Hz compatible
Compatible with Bluelab®Pro Controller and
some Bluelab®Dosetronic™models1
Adds temperature control to Bluelab®Pro Controller
and some Bluelab®Dosetronic™models1
1
Bluelab®Powerpod™ is compatible with most Bluelab
®
Dosetronic
™
models manufactured after 2010, please check with
Bluelab
®
Customer Support for more information.
1.0 Introduction & Overview
1.1 Introduction
The Bluelab®Powerpod™is an electronically controlled mains switching box that is designed to
activate mains powered equipment via control signals from a Bluelab®control device. The Bluelab®
Powerpod™is ideal for use when using a Bluelab®Pro Controller with third party mains powered
pumps, heaters and coolers.
pH Output
Temperature Output
Nutrient A Output
Nutrient B Output
Control Input
(to Controller) Control Output (to Next) Mains Power Input
2
Bluelab®limited warranty
Bluelab®Corporation Limited (Bluelab) provides a warranty on its products
(Bluelab®Powepod™) under the following terms and conditions:
How Long Does Coverage Last?
Bluelab®warrants the Bluelab®Powepod™(Product) for a period of 24-months from date of purchase by original
purchaser or consumer. Proof of purchase, to Bluelab’s sole satisfaction, is required for the warranty to be effective
(store sales receipt for Product showing model number, payment and date of purchase). This warranty is non-
transferable and terminates if the original purchaser/consumer sells or transfers the Product a third party.
What is Covered?
Bluelab®warrants the Product against defects in material and workmanship when used in a normal manner, in
accordance with Bluelab®instruction manuals. If Bluelab® is provided with valid proof of purchase (as dened above)
and determines the Product is defective, Bluelab®may, in its sole discretion either (a) repair the Product with new or
refurbished parts, or (b) replace the Product with a new or refurbished Product.
Any part or Product that is replaced by Bluelab®shall become its property. Further, if a replacement part or Product
is no longer available or is no longer being manufactured, Bluelab®may at its sole discretion replace it with a
functionally-equivalent replacement part or product, as an accommodation in full satisfaction of the warranty.
What is NOT covered?
This warranty does not apply to equipment, component or part that was not manufactured or sold by Bluelab®, and
shall be void if any such item is installed on a Product. Further, this warranty does not apply to replacement of items
subject to normal use, wear and tear and expressly excludes:
• Cosmetic damage such as stains, scratches and dents
• Damage due to accident, improper use, negligence, neglect and careless operation or handling of Product not
in accordance with Bluelab®instruction manuals, or failure to maintain or care for Product as recommended by
Bluelab®
• Damage caused by use of parts not assembled/installed as per Bluelab®instructions
• Damage caused by use of parts or accessories not produced or recommended by Bluelab®
• Damage due to transportation or shipment of Product
• Product repaired or altered by parties other than Bluelab®or its authorised agents
• Product with defaced, missing or illegible serial numbers
• Products not purchased from Bluelab®or a Bluelab®-authorised distributor or reseller.
How Do You Get Service?
To begin a warranty claim you must return the Product to the point of purchase with valid proof of purchase (as
dened above). In California, you can also return the Product to any Bluelab-authorised distributor or reseller, with
valid proof of purchase.
Limitation of Liability & Acknowledgments
TO THE MAXIMUM EXTENT PERMITTED BY LAW, THIS WARRANTY AND THE REMEDIES SET OUT ABOVE ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER WARRANTIES, GUARANTEES AND REMEDIES (ORAL OR WRITTEN, EXPRESS OR IMPLIED).
EXCEPT AS PROVIDED IN THIS WARRANTY AND TO THE MAXIMUM EXTENT PERMITTED BY LAW, BLUELAB IS NOT RESPONSIBLE FOR
SPECIAL, INCIDENTIAL OR CONSEQUENTIAL LOSS OR DAMAGES, OR ANY OTHER LOSS OR DAMAGES RESULTING FROM SALE OR USE
OF THE PRODUCT, OR BREACH OF WARRANTY, HOWEVER CAUSED, INCLUDING DAMAGES FOR LOST PROFITS, PERSONAL INJURY OR
PROPERTY DAMAGE.
IT IS UNDERSTOOD AND AGREED BY CONSUMER UPON PURCHASE OF A PRODUCT THAT, EXCEPT AS STATED IN THIS WARRANTY,
BLUELAB IS NOT MAKING AND HAS NOT MADE ANY EXPRESS OR IMPLIED WARRANTY OR OTHER REPRESENTATION REGARDING
THE PRODUCT, AND DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT
PERMITTED BY LAW. ANY WARRANTIES WHICH ARE IMPOSED BY LAW AND CANNOT BE DISCLAIMED ARE HEREBY LIMITED IN
DURATION TO THE PERIOD AND REMEDIES PROVIDED IN THIS WARRANTY.
SOME JURISDICTIONS (STATES OR COUNTRIES) DO NOT ALLOW EXCLUSION OR LIMITATION FOR INCIDENTIAL OR CONSEQUENTIAL DAMAGES,
OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT BE APPLICABLE.
IF ANY PROVISION OF THIS WARRANTY IS JUDGED TO BE ILLEGAL, INVALID OR UNENFORCEABLE, THE REMAINING PROVISIONS OF THE
WARRANTY SHALL REMAIN IN FULL FORCE AND EFFECT.
Governing Law; Authority
This warranty is governed by the laws of the state of country where Product is purchased, without regard to its choice
of law principles. Except as allowed by law, Bluelab does not limit or exclude other rights a consumer may have with
regard to the Product. No Bluelab distributor, employee or agent is authorised to modify, extend or otherwise change
the terms of this warranty.
Register your guarantee online at bluelab.com
13
English

5.0 Parts & Guarantee
Replacement mains cable packs are available with
country specic ttings. Each pack contains 1x mains
input cable and 4x mains output cables.
Bluelab®US Cable Pack
Part number: PPCNA
Bluelab®EU Cable Pack
Part number: PPCEU
Bluelab®UK Cable Pack
Part number: PPCUK
Bluelab®AUS/NZ Cable Pack
Part number: PPCNZ
Mains Cable Packs
Bluelab®Dosing cable
Part number: 500005
Fuse can be replaced by ordering from Bluelab, or one
of the suggested manufacturers:
Bluelab®Fuse
Part number: 660055
Manufacturer - Cooper Bussmann
Manufacturer part number: S505-10-R
Manufacturer - Littelfuse
Manufacturer part number: 0215010.MXP
Dosing cable
Fuse
PPCNA shown above
12
1.4 Product documentation
Documentation for this product consists of a printed user manual that is supplied with the product
as well as being available electronically from the Bluelab®website: bluelab.com
This documentation contains the latest product safety information at the time of publication. The
information in this documentation is subject to change. For the most up-to-date documentation
please visit our website bluelab.com
Safety symbols used in this documentation & product labelling:
Warning
Indicates a potentially hazardous situation which, if not avoided, could
result in injury or death.
Caution
Indicates a potentially hazardous situation which, if not avoided, could
result in damage to the product or equipment it is connected to.
! symbol
The '!' icon on the Bluelab®Powerpod™indicates possible sources of
electrical shocks and/or risk of danger. Refer to specic areas of this
product manual for more information related to these sources.
1
2
3
1.3 What’s in the box?
Please check and verify the box contents match the below list:
2
Actual product supplied may differ from the images above due to variation in the plugs required for the specic region the
product is supplied to.
Bluelab®Powerpod™1x Mains INPUT power cord IEC C13 female type2
(country specic supplied)
4x Mains OUTPUT power cord IEC C14 male type2
(country specic supplied)
Dosing cable
Water cover 4x mounting screws
3
English

1.5 Safety information
The Bluelab®Powerpod™has been designed and tested in accordance with the IEC 61010-1:2010
standard, and has been supplied as new, in a safe condition.
This manual contains information and warnings that must be observed to keep the Bluelab®
Powerpod™in a safe condition and ensure safe operation.
In order to use the Bluelab®Powerpod™correctly and safely, read and follow the precautions below
and follow all the safety instructions and/or warnings given throughout this manual that relate to
the specic features of the Bluelab®Powerpod™. In addition, follow all generally accepted safety
practices and procedures required when working with and around electricity.
WARNING
To avoid possible electric shock, personal injury or death, read the following before
installing and using the Bluelab®Powerpod™.
•Use the Bluelab®Powerpod™ only as specied in this manual or the protection provided by
this product might be impaired.
•Inspect the Bluelab®Powerpod™before using it. Do not use the Bluelab®Powerpod™if it
appears damaged.
•Inspect all connected cables before using the Bluelab®Powerpod™. Do not use them if any
insulation is damaged or metal is exposed. Replace damaged cables before using the
Bluelab®Powerpod™.
•Do not use this Bluelab®Powerpod™if it operates abnormally. Protection may be impaired.
If in doubt have the Bluelab®Powerpod™serviced.
•Whenever it is likely that safety protection has been impaired, make the Bluelab®
Powerpod™inoperative and secure it against any unintended operation.
•Have the Bluelab®Powerpod™ serviced only by qualied service personnel.
•Do not apply more than the rated voltage, as marked on the product, between the power
terminals or between any power terminal and earth ground.
•Always use the power cables that are appropriate for the voltage and outlet of the country
or location in which the product is being used.
•Never remove or open the case of the Bluelab®Powerpod™ without rst disconnecting the
Bluelab®Powerpod™from the main power source.
•Never operate the Bluelab®Powerpod™with the case removed or open.
•Use only the replacement fuse specied by the product documentation.
•Never replace the fuse without rst disconnecting the product from the mains power source.
•When servicing the Bluelab®Powerpod™, use only specied replacement parts.
4
4.3 Technical specications
Bluelab®Powerpod™output sockets
Type IEC C13 female mains OUTPUT socket
Output voltage range 110 - 240 V~ (same as input voltage applied at 4)
Output frequency range 50 - 60 Hz (same as input voltage applied at 4)
Total rated load 8.5A (maximum total load for all sockets 1)
Control input (to controller)
Type M12 type connector in an 8 female pin conguration
Output voltage range 24 Vdc (maximum)
Output frequency range n/a
Total rated load 20 mA (maximum)
Control output (to next)
Type M12 type connector in an 8 male pin conguration
Output voltage range 24 V ac/dc (maximum)
Output frequency range n/a
Total rated load 500mA (maximum)
Mains power input
Type IEC C14 male mains INPUT socket
Output voltage range 110 – 240 V~
Output frequency range 50 – 60 Hz
Total rated load 8.5A (maximum)
Bluelab®Powerpod™environmental
Operating Temperature 0°C to 50°C
Storage Temperature -20°C to +80°C
Operating Humidity < 90% (Relative humidity: non-condensing)
Storage Humidity < 95% (Relative humidity: non-condensing)
Enclosure Rating Designed to meet IP43, when ALL the mains output plugs are in place.
Water cover provided to give extra protection
Certications CE, FCC, IC, IEC 61010-1:2010
4x Mains
Output
Sockets
Control Input
(to Doser) Control Output (to Next)
Mains Power
Input
1
1
2
3
4
2 3
4
11
English

4.2 Frequently asked questions (FAQs)
QUESTION ANSWER
What dosing pumps can I use with the
Bluelab®Powerpod™?
Any 110-240 V~, 50-60Hz mains powered pump can be
connected to the Bluelab®Powerpod™as long as the total
load for all 4 mains outputs is less than 8.5 Amps.
NOTE: voltage specication of connected pumps MUST
be the same as the voltage applied to the mains input
connector.
What dosing controller can I use with the
Bluelab®Powerpod™?
The Bluelab®Powerpod™is compatible with the Bluelab®
Pro Controller and some Bluelab®Dosetronic™s4.
Why would I want to use the Bluelab®
Powerpod™when I already have a
Bluelab®Peridoser™, Bluelab®Solenoid
kit, or Bluelab®Peripod™?
Connecting a Bluelab®Powerpod™to a Bluelab®Pro
Controller that already has dosing pumps will add the
ability to control reservoir temperature. This can be done
by plugging either a mains powered tank heater or chiller
to the Temperature output connector of the Bluelab®
Powerpod™.
Can I use a Bluelab®Peridoser™with the
Bluelab®Powerpod™?
Yes, plug the Bluelab®Powerpod™directly into the Bluelab®
Pro Controller (or Bluelab®Dosetronic™4) and then plug
the Bluelab®Peridoser™into the control output plug on the
Bluelab®Powerpod™.
Can I use a Bluelab®Solenoid kit with the
Bluelab®Powerpod™?
Yes, plug the Bluelab®Powerpod™directly into the
Bluelab®Pro Controller (or Bluelab®Dosetronic™4) and
then plug the Bluelab®Solenoid kit into the control output
plug on the Bluelab®Powerpod™.
Can I use a Bluelab®Peripod™with the
Bluelab®Powerpod™?
Yes, plug the Bluelab®Powerpod™directly into the
Bluelab®Pro Controller (or Bluelab®Dosetronic™4) and
then plug the Bluelab®Peripod™into the control output
plug on the Bluelab®Powerpod™5.
4
Bluelab
®
Powerpod
™
is compatible with most Bluelab
®
Dosetronic
™
s manufactured after 2010, please check with Bluelab
®
Customer Support for more information.
5
When connecting a Bluelab
®
Powerpod
™
and Bluelab
®
Peripod
™
to the same Bluelab
®
Pro Controller, dose ratios are not
currently supported. Please contact Bluelab
®
Customer Support for more information.
10
2.1 Mounting the Bluelab®Powerpod™
The Bluelab®Powerpod™is designed to be mounted to a wall or solid mounting surface using the
fasteners provided.
The Bluelab®Powerpod™should be mounted
in the direction indicated in this diagram.
WARNING
To avoid possible electric shock, personal injury or death, do NOT install this product while
it is connected to a mains power supply.
CAUTION
To avoid possible damage to this product
ensure that the factory provided water
cover is installed correctly when in a damp
environment.
Ensure that once mounted the mains input
connector is able to be removed easily and
that it is NOT obstructed.
2.2 Connecting to a mains power source
WARNING
To avoid possible electric shock, personal injury or death, connect the factory supplied
three-conductor mains power cable to a properly grounded power outlet. It a two-conductor
mains power cable is used, or if this Bluelab® Powerpod™ is connected to a non-grounded
power outlet then ensure that the equipment connected to the Bluelab® Powerpod™ does
not require a ground connection.
The mains power source is connected
to this product by connecting the factory
supplied three-conductor mains power cable
to connector (IEC C13 female type) on the
bottom side of the product.
1
1
2
2.0 Installing the Bluelab®Powerpod™
Up
Down
Connect power plug Fully insert
5
English

TROUBLE REASON CORRECTION
Connected
equipment is not
dosing as I expect
Connectors are not fully inserted. Check that all connectors are fully
inserted into the correct positions.
Connectors and/or cables are
damaged.
Inspect the connected cables for signs of
damage. Replace as required.
Connected equipment is faulty.
Undergo checks to ensure that all
connected equipment is operating
correctly and safely, as specied by the
manufacturer of that specic equipment.
Bluelab®Powerpod™internal fuse is
faulty.
Inspect and replace fuse as required (see
section 5.0).
Bluelab®Powerpod™is faulty. Return or replace Bluelab®Powerpod™.
My ‘next’ dosing
device is not
operating as I
expect.
Connectors are not fully inserted. Check that all connectors are fully
inserted into the correct positions.
Connectors and/or cables are
damaged.
Inspect the connected cables for signs of
damage. Replace as required.
Connected equipment is faulty.
Undergo checks to ensure that all
connected equipment is operating
correctly and safely.
Bluelab®Powerpod™is plugged
into OUTPUT connector of Bluelab®
Peripod™.
Swap order - plug Bluelab®Peripod™
into OUTPUT connector of Bluelab®
Powerpod™.
Put Bluelab®Peripod™’s after the
Bluelab®Powerpod™.
Bluelab®Powerpod™is faulty. Return or replace Bluelab®Powerpod™.
4.0 Troubleshooting & Specications
4.1 Troubleshooting guide
WARNING
To avoid possible electric shock, personal injury or death, disconnect the Bluelab®Powerpod™
from the mains power source before performing any maintenance.
9
English
2.3 Connecting to external equipment
This product is designed to activate mains powered equipment such as pumps, heaters, and
coolers via inputs from a Bluelab®control device.
WARNING
To avoid possible electric shock, personal injury or death, only use the factory supplied cables
to connect to external devices.
CAUTION
To avoid possible damage to the Bluelab® Powerpod™ ensure that the total maximum load of
the connected external equipment is not more that 8.5 Amps.
Connect external equipment into one or all
four of the power sockets on the Bluelab®
Powerpod™.
Connect the dosing cable into the Input
connector on the underside of the Bluelab®
Powerpod™. Push and screw the collar fully
into the connector. This cable will connect to
the Bluelab®Pro Controller or some Bluelab®
Dosetronic’s™3.
Connect a Bluelab doser or another Bluelab®
Powerpod™ into the Output connector as
shown on the underside of the Bluelab®
Powerpod™. Push and screw the collar fully
into the connector.
Examples of how to set up the Bluelab®Powerpod™are illustrated below.
3
Bluelab
®
Powerpod
™
is compatible with most Bluelab
®
Dosetronic
™
’s manufactured after 2010, please check with Bluelab
®
Customer Support for more information.
1
2
3
A B
Connect mains
output power
cables here
Line up pins
Line up pins
Push & screw
Push & screw
Bluelab®
Peridoser
Heater/
Cooler
Heater/
Cooler
pH Dosing
Unit
Nutrient A
Dosing Unit
Nutrient B
Dosing Unit
Bluelab®
Pro Controller™
or
Bluelab®
Dosetronic™
Bluelab®
Pro Controller™
or
Bluelab®
Dosetronic™
How to connect other dosing units: How to connect a Bluelab®Peridoser™unit:
6

3.1 Cleaning & equipment check
WARNING
To avoid possible electric shock, personal injury or death, read the following before
attempting any maintenance or cleaning:
•Disconnect the Bluelab®Powerpod™from the mains power source before carrying out any
maintenance or cleaning.
•Maintenance on the Bluelab®Powerpod™should only be caried out by approved personnel.
•Under no circumstance should the Bluelab®Powerpod™ be modied.
•The Bluelab®Powerpod™should only be opened to replace the internal fuse.
•Never get water inside this product.
•Only use factory supplied mains cables, replacements can be purchased from bluelab.com
If the Bluelab®Powerpod™ requires cleaning,
wipe it with a cloth that is lightly dampened with
water or a mild detergent. Do NOT use solvents.
Regularly inspect the connected cables for signs
of damage. Do not use them if any insulation
is damaged or metal is exposed. Replace
damaged cables before using the product.
Connected equipment should undergo separate
maintenance to ensure that it is safe to use as
specied by the manufacturer of the equipment.
3.0 Equipment Maintenance & Cleaning 3.2 Replacing a faulty fuse
WARNING
To avoid possible electric shock, personal injury or death, in the event that the internal fuse needs
replacing, rst check the external equipment, Bluelab®Powerpod™cabling and connectors for signs
of damage or electrical faults, and repair/replace as required before replacing the internal fuse.
To replace the internal fuse the Bluelab®Powerpod™must be partially disassembled by following
the steps below.
WARNING
To avoid possible electric shock, personal injury or death, disconnect the product from mains
power before disassembling this product.
Disconnect Bluelab®Powerpod™from the
mains power source and then disconnect
any other cables.
Remove Bluelab®Powerpod™from its
mounted position.
Remove 4x fasteners from the back of the
Bluelab®Powerpod™.
Open the Bluelab®Powerpod™case.
Carefully remove the faulty fuse.
Replace faulty fuse with a new fuse.
WARNING
To avoid possible electric shock, personal
injury or death, ensure the replacement
fuse has a current rating of 10A, and
meets the testing standards required for
IEC 61010-1:2010.
See Section 5.0 for the list spare parts and
more information.
Reassemble case and mount Bluelab®
Powerpod™back into position.
Re-connect all required cabling to the
Bluelab®Powerpod™, and re-connect to the
mains power source.
WARNING
To avoid possible electric shock, personal injury or death, ensure the replacement fuse is
installed correctly, the case is properly reassembled, that all fasteners are tightened rmly and
the Bluelab®Powerpod™is mounted back in place before reconnecting to mains power source.
1
1
2
3
4
5
6
7
2
3
Fully insert cablesMount into position
Disconnect cables
Remove fasteners Remove faulty fuse
New fuse
Remove from position
Fuse
Reassemble case
Other Dosing
Units
Heater/
Cooler
Bluelab®
Pro Controller™
or
Bluelab®Dosetronic™
Bluelab®
Peridoser
7
English
8