Bluerock Tools CG-211Y Quick start guide

OPERATIONAL MANUAL
MODEL: CG-211YPIPE TORCH/BURNER MACHINE
by BLUEROCK ® Tools
Volume
1.1

MWS-CG-211Y TORCH BURNER MACHINE
UNPACKING THE ITEM
Caution: This machine is packed together with items that may be sharp, oily and overly heavy objects.
Remove the machine from the packaging in a safe manner. Check to ensure all accessories are included with
the item while unpacking. If any parts are found to be missing, contact the retailer as soon as possible. Do
not throw away the packaging until the item is out of the guarantee period. Dispose of the packaging in an
environmentally responsible manner. Recycle if possible. Keep all plastic bags away from children due to
risk of suffocation.
©THE NEWMAN TRADING COMPANY LLC DBA BLUEROCK® TOOLS 2016
1100 SW 16th St • Suite D
Renton, WA 98057
Phone [phone] • Fax [phone]
www.bluerocktools.com

CG-211Y TORCH BURNER MACHINE
Table&of&Contents&
SAFETY' 1!
PRE-OPERATIONAL SAFETY CHECKS! 1!
OPERATIONAL SAFETY CHECKS! 1!
SPECIFICATIONS' 3!
INCLUDED'ACCESSORIES' 3!
ADDITIONAL ACCESSORIES FOR THIS MACHINE CAN BE FOUND IN BLUEROCK ®TOOLS ONLINE SHOP AT
WWW.BLUEROCKTOOLS.COM OR FROM YOUR LOCAL RETAILER.! 3!
CUTTING'TIP'SPECIFICATIONS' 4!
OPERATIONS' 5!
PURPOSE! 5!
OPERATIONAL PRINCIPLES! 5!
MACHINE COMPONENTS! 5!
SETTING UP THE MACHINE! 6!
TRANSPORTING THE MACHINE! 7!
RUNNING THE MACHINE! 8!
PROPER LIGHTING OF GAS TORCH!10!
TROUBLESHOOTING'12!
GENERAL'MAINTENANCE'13!

CG-211Y TORCH BURNER MACHINE
1
Safety
DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE
OPERATING INSTRUCTIONS!
Welding safety glasses must be worn at
all times in work areas.
Long and loose hair must be
contained.
Appropriate steel toe footwear must be
worn.
Close fitting/protective leather
clothing must be worn.
Leather safety gloves should be worn at
all times and jewelry must not be worn.
Hearing protection should be
worn when using this machine.
Hard-hat must be worn while using
machine.
Dust/fume mask must be worn
while using this machine.
Read operational manual prior to use.
PRE-OPERATIONAL SAFETY CHECKS
ØExamine the body of the machine and inspect for damage or defects.
ØExamine the body and hoses of the cutting assembly.
ØExamine the cutting torch tips and torch barrel inside and out for damage and/or defect.
OPERATIONAL SAFETY CHECKS
ØONLY to be operated by qualified personal who have read instructions.
oNOTE: Failure to read and follow instructions could result in fire, property damage
and/or serious injury!
ØDO ensure all non-essential people are clear of the immediate work area.
ØDO keep body parts, clothing & power cords clear of turning/cutting pieces.Stay alert and
use common since when using this tool.
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1

CG-211Y TORCH BURNER MACHINE
2
ØDO shut off gas while changing cutting tips so as not to accidentally cause gas related
injuries.
ØDO ensure all tightening points, brackets, wing-nuts, and lever-bolts are tight and stable prior
to turning the machine on and/or starting the gas flame.
ØDO use a dust/fumes extraction system for cutting all materials. The operator should also
wear a protective respiratory device in accordance with welding safety standards.
ØDO NOT make adjustments to machine while the machine is running.
ØDO NOT remove or modify grounding plug. Only to be used on a properly grounded circuit.
ØDO NOT leave the flame running when not in use.
ØDO NOT hold the work piece by hand or using body. Always mechanically clamp or secure.
ØDO NOT allow flame too close to the machine body. This can cause machine components to
fail.
ØDO NOT allow flame to come in contact with power cords.
ØDO NOT operate machine outside of machine specifications.
ØDO NOT touch moving parts or cutting flame while the machine is running as death or
dismemberment could occur.
ØDO NOT stand under machine while running. The machine can fall and cause damage or
harm to the user.
ØDO NOT allow children or untrained personal to operate machine.
ØDO NOT use this machine in the rain or a wet environment. If using outdoors, make sure the
adhering surface is clean and dry.
ØDO NOT cut into steel that may contain a live electrical wire/circuit.

CG-211Y TORCH BURNER MACHINE
3
Specifications
MECHANICAL DATA
Forward or Reverse
Yes
Movement Type
Manual Hand Power
Wormwheel
Yes
Electricity Used
No
Cutting Tip Types
G02, G03 (similar to Airco Brand)
Minimum Pipe Cutting Diameter
4” (100mm) to 24” (600mm) with Chain Provided
With additional chain there is no maximum pipe size.
Cutting Depth
Up to 2” Thick (5mm min to 50mm max)
Cutting Speed
Manual – Depends on user
Cutting Movement Precision
0.039” per 40” (1mm/1000mm)
Bevel Angle
0-45 Degrees
Machine Main Structure Material
Alloy-aluminum (Zl101)
SHIPPING DATA
Shipping Weight
1) 32 lbs
Shipping Package Size
1) 13” x 13” x 17”
Included Accessories
DESCRIPTION
QTY
Instruction Manual
1
87” of Chain
1
Large Wheel (for smaller pipe)
2
Troch Bracket Assembly
1
G02 Oxy-Acetylene Cutting Tips
3
G03 Oxy-Propane Cutting Tips
3
Note
UPON RECEIPT, CHECK CAREFULLY TO ENSURE THAT THE MACHINE IS IN GOOD
CONDITION AND HAS ALL ACCESSORIES LISTED ABOVE.
Additional accessories for this machine can be found in BLUEROCK ® Tools online shop at
www.bluerocktools.com or from your local retailer.
Chapter
2

CG-211Y TORCH BURNER MACHINE
4
Cutting Tip Specifications
Type
Model
Cutting
Diameter
(mm)
Cutting
Thickness
(mm)
Cutting
Speed
(mm)
Oxygen
Pressure
(Mpa)
Acetylene
Pressure
(Mpa)
GO2Acetylene
Cutting tip
#00
0.8
5-10
600-450
0.2-0.3
>0.03
#0
1
10-20
480-380
0.2-0.3
0.03
#1
1.2
20-30
400-320
0.25-0.35
0.03
#2
1.4
30-50
350-280
0.25-0.35
0.03
#3
1.6
50-70
300-240
0.3-0.4
0.04
#4
1.8
70-90
260-200
0.3-0.4
0.04
#5
2
90-120
210-170
0.4-0.6
0.04
#6
2.4
120-160
180-140
0.5-0.8
0.05
#7
2.8
160-200
150-110
0.6-0.9
0.05
#8
3.2
200-280
90-60
0.6-1.0
0.05
#9
3.6
270-350
90-60
0.7-1.1
0.05
#10
4
350-400
70-50
0.7-1.2
0.06
G03Propane
Cutting tip
#0
0.7
5-10
800-450
0.2-0.3
>0.03
#1
0.9
10-20
480-300
0.2-0.3
0.03
#2
1.2
20-35
400-320
0.3-0.4
0.03
#3
1.5
35-60
350-280
0.3-0.4
0.03
#4
1.8
60-90
300-240
0.4-0.6
0.04
#5
2.1
90-130
260-200
0.4-0.6
0.04
#6
2.5
130-180
220-180
0.4-0.6
0.04
#7
2.7
180-250
200-160
0.5-0.7
0.05
#8
3.1
250-330
180-140
0.5-0.7
0.05
#9
3.5
330-380
130-90
0.6-0.8
0.05
#10
4
380-450
90-50
0.6-0.8
0.05

CG-211Y TORCH BURNER MACHINE
5
Operations
WARNING
DO NOT attempt to use this machine unless you are trained in its proper use as
well as trained in the proper use of gas cutting equipment. THOROUGHLY READ
THROUGH THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE!
PURPOSE
ØThe purpose of the CG-211Y is to cut steel pipe using oxy-acetylene or propane gas flame
cutting. The machine is designed to cut straight and bevel cuts. This machine is used for
seamless steel pipe cutting and beveling. It’s suitable for work in outside areas where there is
no electricity available.
OPERATIONAL PRINCIPLES
ØWhen placed on pipe, the main machine wheels rotate in a forward or reverse direction. When
engaged, the flame cuts into the steel. The machine speed can be increased or decreased using
human power. Using the adjusting knobs on the machine, the user can raise or lower the torch
holder.
oWARNING: Be careful not leave the machine cutting unattended as it may fall from the
end of the elevated work piece.
MACHINE COMPONENTS
ØThe main components of the CG-211Y are the clutch carriage, torch holder assembly, machine
body, wheels and chain
ØThis machine has two primary adjusting knobs to position the torch holder.
oThese knobs are both located on the torch bracket assembly and main spreader bar (see
figure below).
oThe spreader bar adjuster knob will adjust the torch holder left to right.
oThe side torch height knob will adjust the torch holder up or down.
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3

CG-211Y TORCH BURNER MACHINE
6
SETTING UP THE MACHINE
ØInstall the main spreader bar and the torch holder assembly.
oTighten the appropriate wing-nuts.
ØInstall the torch holder into the torch holder assembly.
oMake certain the inside if the torch holder is clean and does not have any burrs. Also
make certain any tips you use are free or burrs or defect. It is important the seats are
tight.
§See section below on “proper lighting of gas torch”
oFor straight cuts, ensure the torch holder is square (see figure below).

CG-211Y TORCH BURNER MACHINE
7
ØTighten the valve assembly side onto the top of the flat steel bar left of the main chain tightener
wing nut (see figure above). Ensure it is secured tightly.
ØInstall the large wheels if you are going to be cutting smaller pipe (see figure below).
oNote: You do not want the middle of the machine to high center on smaller pipe, hence
the need for the large wheels.
TRANSPORTING THE MACHINE
ØWhen transporting the machine, always carry under the machine wheels.
ØEnsure the torch tip is in a raised position so it will not get damaged when lifting up the machine
or putting down the machine on pipe.
ØIf transporting inside a vehicle, it is recommended to transport it on its side so as to avoid the
item falling over. It is also recommended to protect the wheels from damage by placing on non-
abrasive surface.
ØDO NOT carry the machine by the hoses.