BLUM RC66 User manual

1
Radio receiver
Installation instructions
Type RC66
Radio Transmission
For Touch Probes
For Tool Setting Probes
For Bore Gauges
For Special Measuring Systems

2
Copyright
© 2021 – All contents, especially texts, photographs and graphic representations are protected by copyright. All rights
reserved by Blum-Novotest GmbH, including reproduction, copying, publication and translation.
Translation of the original German document.
The language version of the manufacturer (DE) is relevant for the technical content.
Subject to technical change without notice.
All brands stated in this document are the property of the respective brand owner.
Article number of this documentation: 257414

Table of Contents
RC66 | 08-2021Blum-Novotest GmbH 3
Table of Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Legend – Warnings, marks, symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.2 Abbreviations and technical terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Further applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.3 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3. System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.3 Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.4 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4.1 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Area of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Selecting the installation position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Mounting variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.1 Horizontally facing cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.2 Cable (outgoing) downward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.3 Front kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4 Device marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6. Order numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7. Shipping instructions / storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8. EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9. Radio approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Introduction
RC66 | 08-2021 4Blum-Novotest GmbH
1. Introduction
Please read and observe these instructions and the other applicable documents!
1.1 Legend – Warnings, marks, symbols
WARNING!
This information indicates a dangerous situation that, if not avoided, may result in death or serious injury.
... and shows you how you can avoid it.
CAUTION!
This information indicates a dangerous situation that, if not avoided, may result in mild to medium injury.
... and shows you how you can avoid it.
NOTICE
This information warns about an immediate threat of property damage.
... and shows you how you can avoid it.
1.2 Abbreviations and technical terms
The check mark indicates the required preconditions.
The white triangle prompts you to carry out an action.
The arrow indicates the consequences of your action.
(1) … The number in brackets refers to a respective item in an illustration.
Here you will find additional instructions and tips.
*; x This character in a file name or similar acts as a place holder for the version level, numbering, etc.
LED is lit. Green Red Yellow Blue Violet White
LED flashes. Turquoise Red-green-blue alternating
LED switched off.
YE
BG BLUM measuring device – bore gauge. (BoreGauge)
DIGILOG BLUM technology – combination of analogue value
determination and digital processing.
MG BLUM multi-purpose measuring device (pressure,
temperature, position).
(MultipurposeGauge)
Probe General designation of any BLUM measuring de-
vice.
RG Measurement of surface roughness. (RoughnessGauge)

Safety
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2. Safety
2.1 Intended use
The BLUM measuring component RC66 is exclusively developed and intended:
• For use within the machine room of a processing centre.
• For use within the machine room of a milling machine.
• for communication between the wireless measuring device and the interface.
• for use with one or more wireless BLUM measuring devices.
• for use with a BLUM Interface IF20.
• for use with a BLUM Interface IF59.
• for use with the BLUM software GeKo Programmiertool.
• for use with the BLUM software BLUM Bootloader.
• For installation by trained specialist personnel or a trained BLUM service employee.
• for operation by trained technical personnel.
2.2 Further applicable documents
• Measuring system data sheets (for any measuring devices, receivers, interfaces, extension modules and accessory
products involved).
• Measuring system operating instructions (as appropriate: measuring devices involved).
• Measuring system installation instructions (as appropriate: receivers, interfaces, extension modules involved).
• Wiring diagrams Wiring.
• Installation instructions SETUP (as appropriate: software, technology cycles involved).
• Programming instructions APPL (as appropriate: software, technology cycles involved).
•APPL instructions (if applicable, associated software – LC-VISION, BLUM Bootloader, GeKo programming tool, etc.).
• Documentation from the component manufacturer (any hardware involved – industrial PC, etc.).
• Documentation of the machine manufacturer.
• Documentation of the control manufacturer.

Safety
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2.3 General safety instructions
WARNING!
Risk of electric shock due to improper work on live systems.
Always de-energise live systems before installation or assembly work.
Work on live systems may be carried out by trained electricians only.
Always observe the relevant safety regulations.
WARNING!
Danger of accidents due to unpredictable machine contact due to non-functioning safety equipment.
Never switch off or bypass the machine’s safety equipment (lock, safety door, etc.).
NOTICE
Malfunctions in the measuring system resulting from inadequately shielded cable connection.
Always route the connecting cable directly from the receiver to the interface.
Only use BLUM extension cables for increased requirements (BLUM BUS label).
Maximum cable length = 60 m.
Always connect the cable shield to ground.
NOTICE
Damage and malfunctions resulting from improper installation of cables and hoses.
Always ensure reliable strain relief.
Always observe permitted bending radii.
Always ensure reliable protection against flying chips in the working area (protective hose/spring, cover, etc.).
Always deburr bushings and provide them with edge protection.
Always lay measuring system cables and control lines for motors in separate ducts.
NOTICE
Damage to and malfunction of the measuring system resulting from faulty grounding due to coated DIN rail, etc.
Always ensure reliable grounding of the measuring system.
NOTICE
Damage to the measuring components due to improper assembly.
Use BLUM original spare parts only.
Use the included special BLUM tools wherever appropriate (installation tools, interlocking disc, etc.).
Always adhere to the specified tightening torque.
NOTICE
Property damage caused by malfunction due to faulty data.
Operate BLUM measuring systems exclusively with BLUM software.
Only install BLUM software that has been programmed to match the machine control.
Always limit the measurement set overtravel in the BLUM software.
Only change the machine settings after consulting with the machine manufacturer or the customer.
NOTICE
Damage to the measurement components due to contact with corrosive liquids.
Never use coolant containing solvents (acetone, alcohols, benzines, etc.).
Only use coolant with a pH value in the range of 4.5…9.5.
Never use cleaning agents containing acetone.
Always exercise caution when using cleaning agents containing solvents (alcohols, benzines, etc.) or a high acidic/
alkaline pH value – avoid long periods of exposure.
Never use abrasive cleaning agents (cleanser, scouring powder, etc.).

System overview
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3. System overview
3.1 Measuring system
Fig. 3-1 Overview of compatible components (examples).
NC
EM34
EM32
EM31
EM30
1
x
NC
IF59-A2
I/O SSI
IF59-30-A2

System overview
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3.2 Description
Fig. 3-2 Device description RC66.
3.3 Display elements
7 8 91 34
5
6
2
(1) Mode LED
(2) Status LED
(3) Battery LED
(4) Transmit LED
(5) Receive LED
(6) Fastening hole
(7) Connecting cable
(8) Seal insert
(9) O-ring 40× 2(NBR 70)
Mode LED
Standby
TC, Z-, ZX- – Probe 1
TC, Z-, ZX- – Probe 2 … Probe 6
DIGILOG, RG – Probe 1 … Probe 6
BG – Probe 1 … Probe 16
KOMflex – Probe 1 … Probe 16
Pairing
YE
Status LED
TC, Z-, ZX- – Measuring device home position.
BG – Connection established.
KOMflex – Connection established.
Pairing successful.
TC, Z-, ZX- – Measuring device deflected.
BG – Collision
MG – Collision
KOMflex – Connection failed.
Pairing unsuccessful.
TC, Z-, ZX- – Connection interrupted.
BG – Connection being established/terminated
KOMflex – Connection being established/terminated
Analogue data
Pairing not yet performed.
YE

System overview
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Battery LED
Battery is good.
Pairing successful.
Battery low.
Pairing unsuccessful.
No battery data.
Pairing not yet performed.
YE
Receive LED
Valid data.
Invalid/faulty data.
No data.
Transmit LED
Send data.
Activate/deactivate.
No data.
YE

System overview
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3.4 Technical data
3.4.1 Dimensions
Fig. 3-3 Dimensions [mm] RC66.
Protection class IP68
Operating voltage UB (stabilised DC voltage) 12…13V / 100mA via interface
Signal transmission Radio
Frequency band 2.4…2.5GHz
Max. transmission power 0dBm
Transmission range 15m – see 3.5 Area of work
Min. bending radius cable 60mm (application: flexible)
Max. cable length 50m
Storage temperature -20 ... +70 °C
Operating temperature +5 ... +50 °C
Ø 44
9,5
55
Ø 20…38
3,2 Ø 6
Ø 3,3 (M4)
45
37
Ø 6,3
Ø 40
1 2
3
4 5
(1) Machine wall opening
(2) O-ring 40× 2(NBR 70)
(3) 4× holding screws M3×10 (ISO 4726)
(4) 4× holding screws M4×10 (ISO 4726)

System overview
RC66 | 08-2021Blum-Novotest GmbH 11
3.5 Area of work
Fig. 3-4 Wireless communication range.
0°0°
15°
30°
45°
60°
75°
15°
30°
45°
60°
75° 90°
16
14
12
6
15°
30°
45°
60°
75°
15°
30°
45°
60°
75° 90°
8
2
4
10
0°
15°
30°
45°
60°
75° 90°
16
14
12
10
15°
30°
45°
60°
75° 90°
8
2
4
6

Mounting
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4. Mounting
4.1 Selecting the installation position
The installation position has no effect on other machines – see 3.5 Area of work.
The measuring device is reached – see 3.5 Area of work.
The receiver is optimally protected against coolant and flying chips.
Test the desired installation position before installation.
Use the drilling template included.
4.2 Mounting variants
4.2.1 Horizontally facing cable
Fig. 4-1 RC66 – Installation with horizontally facing cable.
4.2.2 Cable (outgoing) downward
Fig. 4-2 RC66 – Installation with cable facing downward.
1 2 3
1 2
45
2,5mm (M3) – 1,3N·m max.
3mm (M4) – 3,0N·m max.
(1) Seal insert
(2) O-ring 40× 2(NBR 70)
(3) Machine wall
(4) 4× holding screws M3×10 (ISO 4762)
(5) 4× holding screws M4×10 (ISO 4762)
1 2
4
3
4
2,5 mm (M3) – 1,3 N·m max.
3 mm (M4) – 3,0 N·m max.
(1) 4× holding screws M3×10 (ISO 4762)
(2) 4× holding screws M4×10 (ISO 4762)
(3) BLUM Heavy Duty Kit – see 6. Order numbers
(4) Machine wall

Mounting
RC66 | 08-2021Blum-Novotest GmbH 13
4.2.3 Front kit
Fig. 4-3 RC66 – Installation with BLUM Front Kit.
4.3 Electrical connection
The electrical connection is described in the installation instructions of the associated interface.
4.4 Device marking
When using different BLUM measuring devices, colour marking of the devices can be helpful to prevent mix-ups.
Always use transparent protective adhesive labels as well.
3
1
2 4
3mm (M4) – 3,0N·m max.
(1) Cover ring
(2) 4× holding screws M4×25 (ISO 7380)
(3) Machine wall
(4) O-ring 40× 1.5(NBR 70)
Blum-Novotest Item No.: 176973
RC66
Battery o.k.
Battery low
No communication
www.blum-novotest.com
Send command
Initial position
Probe deflected
No communication
Probe 2:
Probe 1:
Standby
Mode TC1 ... TC6
Pairing
No reception
Reception o.k.
Off
Mode

Maintenance
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5. Maintenance
NOTICE
Damage to the measurement components due to contact with corrosive liquids.
Never use coolant containing solvents (acetone, alcohols, benzines, etc.).
Only use coolant with a pH value in the range of 4.5…9.5.
Never use cleaning agents containing acetone.
Always exercise caution when using cleaning agents containing solvents (alcohols, benzines, etc.) or a high acidic/
alkaline pH value – avoid long periods of exposure.
Never use abrasive cleaning agents (cleanser, scouring powder, etc.).
Clean the receiver regularly.
Remove chips regularly.

Order numbers
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6. Order numbers
Use original parts and accessories by Blum-Novotest only.
Front Kit RC66 143002
Heavy Duty Kit
Protection spring 1m incl. threaded connection
For cable
142680

Shipping instructions / storage
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7. Shipping instructions / storage
NOTICE
Damage to the device caused by improper packaging.
Preferably send and store the measuring components in their original packaging.
Package the measuring components in such a way that they are protected against impacts and contamination.
Ensure that the measuring device is not deflected inside the packaging.
Please complete this repair order, answering all questions in detail, and attach it to the system. It will be more cost ef-
fective for both parties if we have all the information and will ensure a prompt repair service.
Blum-Novotest GmbH
Haldenstrasse 6, 88287 Gruenkraut - Germany
tel [phone], fax [phone]
Company:
Department
Contact person:
Address:
Tel.:
Fax:
E-Mail:
Measuring system type, serial no.:
Machine type, manufacturer:
Description of defect:

EC Declaration of Conformity
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8. EC Declaration of Conformity
As per the EU Directives:
• 2014/53/EU as amended on 16 April 2014 (Radio Equipment Directive, RED)
• 2011/65/EU as amended on 08 June 2011 (Restriction of Hazardous Substances in Electrical and Electronic Equip-
ment, RoHS), including the delegated directive (EU) 2015/863 as amended on 31 March 2015 (RoHS 3)
We hereby confirm that the components named below satisfy the relevant harmonisation regulations and we declare
that we are solely responsible for the issue of this Declaration of Conformity.
The required technical documentation has been prepared. We undertake to send specific information concerning the
components to competent offices in individual member states in writing if ordered to do so with good reason. The indus-
trial property rights of Blum-Novotest GmbH will remain unaffected.
Component name Radio receiver
RC66
Applied regulations and standards:
EC regulations: 2014/53/EU
2011/65/EU (additionally 2015/863/EU)
Applied harmonised standards: EN 62368-1:2014/AC:2015/A11:2017
EN 300 328 V2.2.2:2019-07
EN 301 489-17 V3.2.4:2020
EN 301 489-1 V2.2.3:2019
Authorised representative for technical infor-
mation:
Blum-Novotest GmbH
Kaufstraße 14
88287 Grünkraut, Germany
Grünkraut, 18/08/2021
Wolfgang Reiser – Technical Manager Measuring Components

Radio approval
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9. Radio approval
The label indicating the radio approval is attached to the device or included as a sticker – in this case, attach the cor-
rect sticker to the device.
The device is compliant with standard IEEE 802.15.4a.
European
Union:
– see 8. EC Declaration of Conformity
Eurasian
Economic
Union:
Japan: “This device has been granted a designation number by Ministry of Internal Affairs and
Communications under „Ordinance concerning Technical Regulations Conformity Certi-
fication etc. of Specified Radio Equipment (特定無線設備の技術基準適合証明等に関
する規則)“ Article 2-1-19.
USA: This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions:
(1) This device may not cause interference.
(2) This device must accept any interference, including interference that may cause un-
desired operation.
Changes or modifications not expressly approved by the party responsible for compli-
ance could void the user‘s authority to operate the equipment.
Canada: This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innova-
tion, Science and Economic Development Canada's licence-exempt RSS(s). Operation is
subject to the following two conditions:
(1) This device may not cause interference.
(2) This device must accept any interference, including interference that may cause un-
desired operation of the device.
Cet appareil contient des émetteurs / récepteurs exemptés de licence conformes aux
RSS (RSS) d'Innovation, Sciences et Développement économique Canada. Le fonctionne-
ment est soumis aux deux conditions suivantes:
(1) Cet appareil ne doit pas causer d'interférences.
(2) Cet appareil doit accepter toutes les interférences, y compris celles susceptibles de
provoquer un fonctionnement indésirable de l'appareil.
Taiwan: Article 12
Without permission, any company, firm or user shall not alter the frequency, increase
the power, or change the characteristics and functions of the original design of the cer-
tified lower power frequency electric machinery.
Article 14
The application of low power frequency electric machineries shall not affect the naviga-
tion safety nor interfere a legal communication, if an interference is found, the service
will be suspended until improvement is made and the interference no longer exists.
Brazil: TC60: TC62: RC66:
Este equipamento opera em caráter secundário, isto é, não tem direito a proteção con-
tra interferência prejudicial, mesmo de estações do mesmo tipo, e não pode causar in-
terfêrencia a sistemas operando em caráter primário.
China:
Republic of
Korea:

Service
RC66 | 08-2021Blum-Novotest GmbH 19
10. Service
Head office
Blum-Novotest GmbH
Kaufstraße 14
88287 Gruenkraut, Germany
Phone: [phone]
Sales
[e-mail]
Phone: [phone]
Service
[email protected]om
Phone: [phone]
Homepage
www.blum-novotest.com