BLUM IC56 User manual

1
Infraredreceiver
Installationinstructions English
Type IC56
InfraredTransmission
ForTo uchProbes
ForToolSettingProbes

2
Copyright
Passingonaswellasduplicationofthisdocumentation,evaluationandcommunicationofits
contentareprohibitedwithoutspecificauthorization.Contraventionsaresubjecttodamages.
Allrightsreserved.
Thelanguageversionofthemanufacturer(DE/EN)isdecisiveforthetechnicalcontent.
Subjecttotechnicalchangewithoutnotice.
Originaloperatinginstructions
©2007‐2018byBlum‐NovotestGmbH
Allbrandsstatedinthisdocumentarethepropertyoftherespectivebrandowners.
Articlenumberofthisdocumentation:180191_EN

TableofContents
©byBlum‐Novotest 3V2A|04/2018
TableofContents
1.Introduction ..............................................4
1.1Keys ................................................................4
2.Systemoverview ...........................................5
2.1Description ..........................................................5
2.2Displayelements......................................................6
2.3Dimensions..........................................................7
2.4Technicaldata........................................................7
2.5Areaofwork.........................................................8
2.6Completesystem .....................................................9
2.7Systemcoding ........................................................9
3.Mountingandcommissioning...............................10
3.1Mountingposition ...................................................10
3.2Mountingvariants ...................................................12
4.Electricalconnection.......................................15
5.Maintenance .............................................15
6.Ordernumbers ...........................................16
7.Shippinginstructions/storage ..............................17
8.ECDeclarationofIncorporation..............................18
9.Service ..................................................19

Introduction
V2A|04/20184©byBlum‐Novotest
1. Introduction
Pleasereadandobservethenotesincludedintheseinstructions.
Subjecttotechnicalchangewithoutanynotice.
1.1 Keys
CAUTION!
signifiesadanger,whichmaycauseinjuries,ifitisnotavoided.
NOTICE
signifiesmeasurestoavoidmaterialdamages.
Adviceforsecondaryliterature
Additionaladvice
Don’tusecompressedairforthisstep.
TheCE‐labelconfirms,thattheproductasdescribedcomplieswiththeproduct‐spe‐
cificEuropeanregulations.
Green Red Blue Orange
LEDshines LEDflashes
Mdtighteningtorque

Systemoverview
©byBlum‐Novotest 5V2A|04/2018
2. Systemoverview
2.1 Description
TheinfraredreceiverissuitablefortheBLUMmeasuringdeviceswithinfraredtransmission.
ThereceiverenableswirelesscommunicationbetweenthemeasuringdevicesandtheNCcon‐
trol(typeA2/A3).
DatatransfertotheNCcontrolviaIF59‐A2interface.
NOTICE
Riskofcollision
MeasuringsystemsTCseries/Z‐NanoIRtype‐A1cannotbeoperatedwiththeinfraredreceiver.
Fig.2‐1
90°
1 2 3 4
ON
1
2
3
4
5
6
7
8
9
0
IF59
1
7
2
96
8
4e
4d
4a
4c
4b
(1) Transmissiondiodes
(2) Receiverdiode
(4a) LEDMode
(4b) LEDBattery
(4c) LEDStatus
(4d) LEDReceiveIR
(4e) LEDtransmitIR/flashOn/Off
(6) Cable
(7) formountingscrews
(8) Universalholder
(9) Sealinsert+O‐Ring(athorizontalfacingcable)

Systemoverview
V2A|04/20186©byBlum‐Novotest
2.2 Displayelements
Tab.2‐1
LED LEDcolour Function
MODE(4a) Standby
ModeTC
ModeDUO
Reserved
Battery(4b) Batteryo.k.
Batterylow
Status(4c) Initialposition
Probedeflected/collision
ReceiveIR(4d) off Noreception
Interference/incorrectreception
Receptiono.k.
Wrongsystem
TransmitIR/FlashOn
/Off(4e)
Sendcommand
Sendflash
TheLED´sareexplainedonenclosedlabel.
Pleasefixlabelclearlyvisibleonthemachine.

Systemoverview
©byBlum‐Novotest 7V2A|04/2018
2.3 Dimensions
Fig.2‐2
2.4 Technicaldata
Tab.2‐2
30 37
Ø 44
45
37
Ø 6,3
Ø 6
9,5
3,2
Ø6
Ø3,3
M4
a)
a)Wallbushing:Ø20mm...Ø38mm
Protectionclass IP68
Powersupply 12 V DC / 100 mAviaIF59
Airnozzle Integrated,max.6bar(0.6MPa)
Signaltransmission Infrared
Min.bendingradiuscable 60 mm(application:flexible)
Max.cablelength 50 m
Mass 700 g
Storagetemperature ‐20 °C ... +70 °C
Operatingtemperature +5 °C ... +50 °C

Systemoverview
V2A|04/20188©byBlum‐Novotest
2.5 Areaofwork
Fig.2‐3
Fig.2‐4
TC50 /
TC51 /
TC53-30
IC56
1m 2m 3m 4m 5m 6m
30°
20°
10°
40°
50°
60°
70°
30°
20°
10°
40°
50°
60°
70°
30°
20°
10°
40°
50°
60°
70°
30°
20°
10°
40°
50°
60°
70°
6m 5m 4m 3m 2m 1m
TC52 / TC53-10 /
TC54-10 / TC53-20
TC53-20 /
Z-Nano IR
IC56
30°
20°
10°
40°
50°
60°
70°
30°
20°
10°
40°
50°
60°
70°
1m 2m 3m 4m 5m 6m 6m 5m 4m 3m 2m 1m
30°
20°
10°
40°
50°
60°
70°
30°
20°
10°
40°
50°
60°
70°
Areaofwork100%Activationhigh
Theadjustmentofthetransmitterpowerontheprobe=50%reducestheworking
range.
Theadjustmenttoreducedtransmitterpower(interfaceIF59,Dip‐Switch10=ON)re‐
ducestheactivationrangebythehalf.
Probewithrobustdesignforlathesapplications
(TC52T/TC54T):
Areaofactivation4m(IF59,Dip‐Switch10=OFF)

Systemoverview
©byBlum‐Novotest 9V2A|04/2018
2.6 Completesystem
Fig.2‐5
IC56/IC57:
•SwitchON/OFFviaIRflash
•SignaltransmissionforTCseries
•TouchprobeTCandtoolsettingprobeIRcanalternativelybeprogrammedtoTCorDUO.
2.7 Systemcoding
Thecolourcodeistheconnectionbetweentheprogrammedmeasuringsystemandthema‐
chine.
Forcustomer‐specificcodesthewhitelabelcanbemarked.
NOTICE
Riskofcollisionduetolackoflabellingpossible.
Inordertoavoidmistakesthemeasuringsystemandthemachinemustbecoded.
Pleasealwaysusethetransparentlabeltoprotect!
Fig.2‐6
IC56
battery o.k.
battery low www.blum-novotest.com
IC56-TC IC56-DUO
send flash
initial position
probe deflected
Probe 2:
Probe 1:
Mode
standby
mode TC
mode DUO
no reception
interference
reception o.k.
incorrect system
IC56/IC57
- IF59
IC56 - TC
IC56 - DUO
Blum-Novotest
Art.Nr.988350040
GN
BU
GN
BU
+

Mountingandcommissioning
V2A|04/201810 ©byBlum‐Novotest
3. Mountingandcommissioning
CAUTION!
Physicalinjuriesandmaterialdamagesofthecomponentscausedbyvoltage
Makesurethatthecomponentsarevolt‐freeduringinstallationwork.
NOTICE
Damagesofthemeasuringsystembychipsarepossible.
Neverinstallcablesandwireswithoutprotectionintheworkingarea.
Protectcablesandwiresintheworkingareaagainstflyingchips,e.g.byprotectionhose,
protectionspring,cover,etc.
NOTICE
Damagetothemeasuringsystembysharpedgespossible.
Pleasedeburrthesharpedgesonthecablebushingandmountedgeprotection.
NOTICE
Damagebyimproperinstallationofcablesandhoses
Whenmountingcablesandhoses,pleaseprovidesufficientstrainrelief.
Pleasenotetheminimumbindingradiusofcablesandhoses.
NOTICE
Damagescausedbyimproperinstallation/dismounting
Pleaseonlyuseoriginalreplacementpartsaswellastheprovidedspecialtools.
Considerthemaximumtighteningtorque.
3.1 Mountingposition
Chooseamountingposition,inwhichothermachinesarenotaffected.Testthe
mountingpositionbeforethefinalmounting.
Thereceivershouldbeplacedprotectedfromcoolantandchips.
Distancebetweenprobeandreceiver:Payattentiontochap.2.5.
Aligntheopticsofthereceivertotheprobeinmeasuringposition.

Mountingandcommissioning
©byBlum‐Novotest 11 V2A|04/2018
Fig.3‐1



142678

Mountingandcommissioning
V2A|04/201812 ©byBlum‐Novotest
3.2 Mountingvariants
Horizontalfacingcable:
NOTICE
Pollutionofthesystem
MountsealinsertandO‐Ringathorizontalfacingcable.
Fig.3‐2
Verticalfacingcable:
Fig.3‐3
910
(9) Sealinsert
(10) O‐ring

Mountingandcommissioning
©byBlum‐Novotest 13 V2A|04/2018
Fig.3‐4
9
149358
142680
10
M3 M4 M68
(8) Universalholder
(9) Sealinsert
(10) O‐ring
Tighteningtorque:
DINENISO4762(DIN912)
M3x10:
M4x10:
M6x12:
Md=1.3Nm(max.)
Md=3.0Nm(max.)
Md=10.5Nm(max.)
Drillingtemplate(datasheet,scopeofdelivery)

Mountingandcommissioning
V2A|04/201814 ©byBlum‐Novotest
Fig.3‐5Universalholder
Fig.3‐6Front‐Kit/Adapter15°/30°
Fig.3‐7Lightprotectionshield
11
60°
27
19
8,5
22
16 M6 Ø5,2
(11) Clampingscrew
Md=1.5Nm
142684 (15°)
142677 (30°)
15°/30°
142676
Pleasefinddetaileddesignsanddimensionsinthedatasheets.
142678
360°
Pleasefinddetaileddesignsanddimensionsinthedatasheets.

Electricalconnection
©byBlum‐Novotest 15 V2A|04/2018
4. Electricalconnection
5. Maintenance
•Thereceiverneedsminimummaintenanceonly.
•Keeptheviewingglassclean.
InstallationinstructionsIF59

Ordernumbers
V2A|04/201816 ©byBlum‐Novotest
6. Ordernumbers
UseoriginalpartsandaccessoriesbyBlum‐Novotestonly.
InfraredreceiverIC56
CablelengthL=10mPUR
CablelengthL=20mPUR
(8wires)
142636
142639
Front‐Kit 142676
Adapter15°
Adapter30°
142684
142677
Lightprotectionshield 142678
HeavyDutyKit
Protectionspring1mincl.screwing
142680

Shippinginstructions/storage
©byBlum‐Novotest 17 V2A|04/2018
7. Shippinginstructions/storage
NOTICE
Ifyoureturnthemeasuringsystemforrepair,pleaseencloseadetailederrordescription.
Themeasuringsystemhastobereturnedintheoriginalpackingonly.
Thepackingisnotallowedtodeflectthemeasuringsystem.
Themeasuringsystemshouldbepackedshockandpollutionprotected.
Serviceorder
Pleasecompletethisrepairorderansweringallquestionsindetailandattachittothesystem.
Itwillbemorecosteffectiveforbothpartiesifwehavealltheinformationandwillensurea
promptrepairservice.
Blum‐NovotestGmbH
Kaufstr.14,88287Gruenkraut‐Germany
Tel.+497516008‐0,Fax.+497516008‐156
Company:
Department:
Contact:
Address:
Phone:
Fax:
Email:
Measuringsystemtype,serialNo.:
Machinetype,manufacturer:
Descriptionofdefect:

ECDeclarationofIncorporation
V2A|04/201818 ©byBlum‐Novotest
8. ECDeclarationofIncorporation
acc.totheECMachineRegulations2006/42/ECintheeditionfrom17May.2006
Weherebyconfirmthatthesubsequentlyfollowingcomponentsaredefinedfortheinstallation
intoothermachinesandthattheyareinaccordancewiththefollowingsafetyrequirementsof
theECregulations.
Commissioningisnotalloweduntilitisascertainedthatthemachines,inwhichthecompo‐
nentsareinstalled,areinaccordancewiththeECregulations2006/42/EC.
Therelevanttechnicalinformationiscompiledacc.toannexVIIpartBand,whereappropriate,
wewillsendtheinformationconcerningthecomponentstothedifferentcountries.Theindus‐
trialpropertyrightsofBlum‐NovotestGmbHwillremainunaffected.
Componentname IC56
Infraredreceiver
Safetyrequirements
2006/42/EC,AnnexI
1.5.1
Appliedstandards:
EC‐Regulations: 2014/30/EU
2014/35/EU
Appliedharmonizedstandards: EN61000‐6
EN60204‐1
ENISO12100
Appliednationalstandards: DINVDE0100
DINVDE0113
Authorisedrepresentativefortechnicalinformation: Blum‐NovotestGmbH
Kaufstr.14
88287Gruenkraut,Germany

Service
©byBlum‐Novotest 19 V2A|04/2018
9. Service
Headquarters: Worldwide:
Blum‐NovotestGmbH
Kaufstr.14
88287Grünkraut,Germany
Tel.:+49 7516008‐0
Fax:+497516008‐156
www.blum‐novotest.com
Vertrieb/Sales:
Service:
sales@blum‐novotest.com
service@blum‐novotest.com
Hotline:
Vertrieb/Sales:
Service:
Tel.:+497516008‐200
Tel.:+497516008‐202