BLUM RC66 User manual

1
RC66
Radioreceiver
Installationinstructions English
Type P03.6600‐010
RadioTransmission
ForTouchProbes
ForToolSettingProbes

2
Copyright
Passingonaswellasduplicationofthisdocumentation,evaluationandcommunicationofits
contentareprohibitedwithoutspecificauthorization.Contraventionsaresubjecttodamages.
Allrightsreserved.
Decisiveforthetechnicalcontentsisthelanguageversionofthemanufacturer(DE/EN).
Subjecttotechnicalchangewithoutanynotice.
Originaloperatinginstructions
©2009‐2015byBlum‐NovotestGmbH

TableofContents
©byBlum‐Novotest 3306600011|V1F|12/2015
TableofContents
1.Introduction ..............................................4
1.1Keys ................................................................4
2.Safety ....................................................4
3.Systemoverview ...........................................5
3.1Description ..........................................................5
3.2Displayelements......................................................6
3.3Dimensions..........................................................6
3.4Technicaldata........................................................7
3.5Areaofwork.........................................................7
3.6Completesystem .....................................................8
3.7Systemcoding ........................................................8
4.Mountingandcommissioning................................9
4.1Mountingposition ...................................................10
4.2Mountingvariants ...................................................10
5.Electricalconnection.......................................13
6.Maintenance .............................................13
7.Ordernumbers ...........................................14
8.Radioapproval ...........................................15
9.Shippinginstructions/storage ..............................16
10.ECDeclarationofIncorporation..............................17
11.Service ..................................................18

Introduction
306600011|V1F|12/20154©byBlum‐Novotest
1. Introduction
Pleasereadandobservethenotesincludedintheseinstructions.
Subjecttotechnicalchangewithoutanynotice.
1.1 Keys
CAUTION!
signifiesadanger,whichmaycauseinjuries,ifitisnotavoided.
NOTICE
signifiesmeasurestoavoidmaterialdamages.
2. Safety
NOTICE
Damageofthemeasuringsystembyashortcircuitispossible
Aggressiveliquidsmaydestroyseals.
Donotoperatethemeasuringsysteminaworkingenvironmentwithaggressivecoolants!
Coolantsmustnotcontainaggressivecontents,thatcandamageplasticsorrubberparts
(e.g.:acetone,alcohol,ethanol,methanol,cleaningbenzine,solvents,...).
Coolantsmaynotexceedaph‐levelof9.5.
Pleasecontactusifyouhaveanyquestions!Wealsohavesolutionsforspecialapplications.
Adviceforsecondaryliterature
Additionaladvice
Don’tusecompressedairforthisstep.
TheCE‐labelconfirms,thattheproductasdescribedcomplieswiththeproduct‐spe‐
cificEuropeanregulations.
Green Red Blue Orange Violet White
LEDshines LEDflashes
Mdtighteningtorque

Systemoverview
©byBlum‐Novotest 5306600011|V1F|12/2015
3. Systemoverview
3.1 Description
TheradioreceiverissuitablefortheBLUMmeasuringdeviceswithradiotransmission.
ThereceiverenableswirelesscommunicationbetweenthemeasuringdevicesandtheNCcon‐
trol.
DatatransfertotheNCcontrolviaIF59‐A2interface.
Fig.3‐1
90°
1 2 3 4
ON
1
2
3
4
5
6
7
8
9
0
Mode
RC66
IF59
P03.5900-010-A2
2
93
1e
1d
1a
1c
1b
Mode
(1a) LEDMode
(1b) LEDBattery
(1c) LEDStatus
(1d) LEDReceive
(1e) LEDtransmit
(2) formountingscrews
(3) Cable
(9) Sealinsert+O‐Ring(athorizontalfacingcable)

Systemoverview
306600011|V1F|12/20156©byBlum‐Novotest
3.2 Displayelements
Tab.3‐1
3.3 Dimensions
Fig.3‐2
LED LEDcolour Function
MODE(1a) Standby
ModeTC1 ... TC6
Pairingprocedure
Battery(1b) Batteryo.k.
Batterylow
Nocommunicationwithradiomea‐
suringsystem
Status(1c) Initialposition
Probedeflected/collision
Nocommunicationwithradiomea‐
suringsystem
Receive(1d) off Noreception
Receptiono.k.
Transmit(1e) Sendcommand
Mode
42 37
Ø 44
45
37
Ø 6,3
9,5
3,2
Ø6
Ø3,3
M4
a)
a)Wallbushing:Ø20mm...Ø38mm

Systemoverview
©byBlum‐Novotest 7306600011|V1F|12/2015
3.4 Technicaldata
Tab.3‐2
3.5 Areaofwork
Fig.3‐3
Protectionclass IP68
Powersupply 12 V DC / 100 mAviaIF59
Signaltransmission Radio
Frequencyband 2.4000 ... 2.4835 GHz
Transmissionpower 0dBm
Operatingrange 15 m,seechap.3.5
Min.bendingradiuscable 60 mm(application:flexible)
Max.cablelength 50 m
Mass 600 g
Storagetemperature ‐20 °C ... +70 °C
Operatingtemperature +5 °C ... +50 °C
0°0°
15°
30°
45°
60°
75°
15°
30°
45°
60° 75° 90°
16
14
12
6
15°
30°
45°
60°
75°
15°
30°
45°
60° 75° 90°
8
2
4
0°
15°
30°
45°
60° 75° 90°
16
14
12
10
15°
30°
45°
60° 75° 90°
8
2
4
6
10

Systemoverview
306600011|V1F|12/20158©byBlum‐Novotest
3.6 Completesystem
Fig.3‐4
RC66:
•SwitchON/OFFviaradiosignal
•SignaltransmissionforTCseries
3.7 Systemcoding
Thecolourcodeistheconnectionbetweentheprogrammedmeasuringsystemandthema‐
chine.
Forcustomer‐specificcodesthewhitelabelcanbemarked.
NOTICE
Riskofcollisionduetolackoflabellingpossible.
Inordertoavoidmistakesthemeasuringsystemandthemachinemustbecoded.
Pleasealwaysusethetransparentlabeltoprotect!
Fig.3‐5
RC66
Battery o.k.
Battery low
No communication
www.blum-novotest.com
Send command
Initial position
Probe deflected
No communication
Probe 2:
Probe 1:
Standby
Mode TC1 ... TC6
Pairing
No reception
Reception o.k.
Off
Mode
RC66
Blum-Novotest
Art.Nr.988350040
+

Mountingandcommissioning
©byBlum‐Novotest 9306600011|V1F|12/2015
4. Mountingandcommissioning
CAUTION!
Physicalinjuriesandmaterialdamagesofthecomponentscausedbyvoltage
Makesurethatthecomponentsarevolt‐freeduringinstallationwork.
NOTICE
Damagesofthemeasuringsystembychipsarepossible.
Neverinstallcablesandwireswithoutprotectionintheworkingarea.
Protectcablesandwiresintheworkingareaagainstflyingchips,e.g.byprotectionhose,
protectionspring,cover,etc.
NOTICE
Damagetothemeasuringsystembysharpedgespossible.
Pleasedeburrthesharpedgesonthecablebushingandmountedgeprotection.
NOTICE
Damagebyimproperinstallationofcablesandhoses
Whenmountingcablesandhoses,pleaseprovidesufficientstrainrelief.
Pleasenotetheminimumbindingradiusofcablesandhoses.
NOTICE
Damagescausedbyimproperinstallation/dismounting
Pleaseonlyuseoriginalreplacementpartsaswellastheprovidedspecialtools.
Considerthemaximumtighteningtorque.

Mountingandcommissioning
306600011|V1F|12/201510 ©byBlum‐Novotest
4.1 Mountingposition
4.2 Mountingvariants
Horizontalfacingcable:
NOTICE
Pollutionofthesystem
MountsealinsertandO‐Ringathorizontalfacingcable.
Fig.4‐1
Verticalfacingcable:
Fig.4‐2
Chooseamountingposition,inwhichothermachinesarenotaffected.Testthe
mountingpositionbeforethefinalmounting.
Thereceivershouldbeplacedprotectedfromcoolantandchips.
Distancebetweenprobeandreceiver:Payattentiontochap.3.5.
910
(9) Sealinsert
(10) O‐ring

Mountingandcommissioning
©byBlum‐Novotest 11 306600011|V1F|12/2015
Fig.4‐3
9
P03.5600-010.254
10
M3 M4
(9) Sealinsert
(10) O‐ring
Tighteningtorque:
DIN912M3x10:
DIN912M4x10:
DIN912M6x12:
Md=1.3Nm(max.)
Md=3.0Nm(max.)
Md=10.5Nm(max.)
Drillingtemplate(datasheet,scopeofdelivery)

Mountingandcommissioning
306600011|V1F|12/201512 ©byBlum‐Novotest
Fig.4‐4Front‐Kit
P03.6600-010.250
Pleasefinddetaileddesignsanddimensionsinthedatasheets.

Electricalconnection
©byBlum‐Novotest 13 306600011|V1F|12/2015
5. Electricalconnection
6. Maintenance
•Thereceiverneedsminimummaintenanceonly.
•Keepthereceivercleanandfreefromchips.
NOTICE
Damageofthemeasuringsystembyashortcircuitispossible
Aggressiveliquidsmaydestroysealsanddamagetransparentwindows.
Donotcleanthemeasuringsystembyusingaggressivedetergents!
Detergentsmaynotcontainaggressivecomponents,thatcandamageplasticsorrubber
parts(e.g.:acetone,alcohol,ethanol,methanol,cleaningbenzine,solvents,...).
Detergentsmusthaveaph‐levelof5...9.
Pleasedonotuseanydetergentscontainingabrasivesubstances(e.g.:cleansingmilkor
scouringpowder)!
Strictlydoalwaysuseasoft,cleanclothtoclean.
Pleasecontactusifyouhaveanyquestions!Wealsohavesolutionsforspecialapplications.
InstallationinstructionsIF59 (P03.5900‐000.011)

Ordernumbers
306600011|V1F|12/201514 ©byBlum‐Novotest
7. Ordernumbers
UseoriginalpartsandaccessoriesbyBlum‐Novotestonly.
RadioreceiverRC66
CablelengthL=10mPUR
CablelengthL=20mPUR
(8wires)
P03.6600‐010‐A2‐10
P03.6600‐010‐A2‐20
Front‐Kit P03.6600‐010.250
HeavyDutyKit
Protectionspring1mincl.screwing
Forcableorpneumatichose
P03.5600‐010.254

Radioapproval
©byBlum‐Novotest 15 306600011|V1F|12/2015
8. Radioapproval
Area RadioApproval: Regulations
Europe: 0681 EN300328V1.4.1,EN301489‐17V1.2.1,
EN60950‐1:2001
Japan: “ThisdevicehasbeengrantedadesignationnumberbyMinistryofInternal
AffairsandCommunicationsunder„OrdinanceconcerningTechnicalRegula‐
tionsConformityCertificationetc.ofSpecifiedRadioEquipment(特定無線設
備の技術基準適合証明等に関する規則 )“Article2‐1‐19.
USA: Thisdevicecomplieswithpart15oftheFCCRules.Operationissubjecttothe
followingtwoconditions:(1)Thisdevicemaynotcauseharmfulinterference,
and(2)thisdevicemustacceptanyinterferencereceived,includinginterfer‐
encethatmaycauseundesiredoperation.
Theantenna(s)usedforthistransmittermustnotbeco‐locatedoroperating
inconjunctionwithanyotherantennaortransmitter.
Canada: Operationissubjecttothefollowingtwoconditions:(1)thisdevicemaynot
causeinterference,and(2)thisdevicemustacceptanyinterference,including
interferencethatmaycauseundesiredoperationofthedevice.Thisdevice
anditsantenna(s)mustnotbeco‐locatedoroperatinginconjunctionwith
anyotherantennaortransmitter.
ThisequipmentcomplieswithICCanadaRFradiationexposurelimitssetforth
foranuncontrolledenvironmentasperRSS‐102Issue4.
Taiwan: Article12
Withoutpermission,anycompany,firmorusershallnotalterthefrequency,
increasethepower,orchangethecharacteristicsandfunctionsoftheoriginal
designofthecertifiedlowerpowerfrequencyelectricmachinery.
Article14
Theapplicationoflowpowerfrequencyelectricmachineriesshallnotaffect
thenavigationsafetynorinterferealegalcommunication,ifaninterferenceis
found,theservicewillbesuspendeduntilimprovementismadeandthein‐
terferencenolongerexists.
Furtherareas China,RepublicofKorea
ThedeviceiscomplyingwithstandardIEEE802.15.4a.

Shippinginstructions/storage
306600011|V1F|12/201516 ©byBlum‐Novotest
9. Shippinginstructions/storage
NOTICE
Ifyoureturnthemeasuringsystemforrepair,pleaseencloseadetailederrordescription.
Themeasuringsystemhastobereturnedintheoriginalpackingonly.
Thepackingisnotallowedtodeflectthemeasuringsystem.
Themeasuringsystemshouldbepackedshockandpollutionprotected.
Serviceorder
Pleasecompletethisrepairorderansweringallquestionsindetailandattachittothesystem.
Itwillbemorecosteffectiveforbothpartiesifwehavealltheinformationandwillensurea
promptrepairservice.
Blum‐NovotestGmbH
Kaufstr.14,88287Gruenkraut‐Germany
Tel.+497516008‐0,Fax.+497516008‐156
Company:
Department:
Contact:
Address:
Phone:
Fax:
Email:
Measuringsystemtype,serialNo.:
Machinetype,manufacturer:
Descriptionofdefect:

ECDeclarationofIncorporation
©byBlum‐Novotest 17 306600011|V1F|12/2015
10.ECDeclarationofIncorporation
acc.totheECMachineRegulations2006/42/ECintheeditionfrom17May.2006
Weherebyconfirmthatthesubsequentlyfollowingcomponentsaredefinedfortheinstallation
intoothermachinesandthattheyareinaccordancewiththefollowingsafetyrequirementsof
theECregulations.
Commissioningisnotalloweduntilitisascertainedthatthemachines,inwhichthecompo‐
nentsareinstalled,areinaccordancewiththeECregulations2006/42/EC.
Therelevanttechnicalinformationiscompiledacc.toannexVIIpartBand,whereappropriate,
wewillsendtheinformationconcerningthecomponentstothedifferentcountries.Theindus‐
trialpropertyrightsofBlum‐NovotestGmbHwillremainunaffected.
Componentname P03.6600‐010
Radioreceiver
Safetyrequirements
2006/42/EC,AnnexI
1.5.1
Appliedstandards:
EC‐Regulations: 2004/108/EC
2006/95/EC
1999/5/EC
Appliedharmonizedstandards: EN61000‐6
EN60204‐1
ENISO12100
EN300328
EN301489‐17
EN60950‐1:2001
Appliednationalstandards: DINVDE0100
DINVDE0113
Authorisedrepresentativefortechnicalinformation: Blum‐NovotestGmbH
Kaufstr.14
88287Gruenkraut,Germany

Service
306600011|V1F|12/201518 ©byBlum‐Novotest
11.Service
Blum‐NovotestGmbH
Kaufstr.14
88287Gruenkraut,Germany
Tel.:+ 497516008‐0
Fax:+497516008‐156
www.blum‐novotest.com
Sales:vk@blum‐novotest.com
Service:snc@blum‐novotest.com
Hotline:
Sales:
ServiceLaserControl:
Serviceprobes:
Tel.:+ 497516008‐200
Tel.:+ 497516008‐202
Tel.:+ 497516008‐203
Worldwide:
Blum‐NovotestGmbHTestEngineering
Willich,Germany
Tel.+492154921970
Blum‐NovotestK.K.
Nagoya,Japan
Tel.+8156874‐5311
Blum‐NovotestSrl
Como,Italy
Tel.+39031283955
Blum‐NovotestTrading(Shanghai)Ltd.
Shanghai,China
Tel.+862152080480
Blum‐NovotestLtd.
Birmingham,England
Tel.+441283569691
BlumProductionMetrologyCo.,Ltd.
Taichung,Taiwan
Tel.+886423583900
Blum‐NovotestSarl
Bordeaux,France
Tel.+33557020135
BlumProductionMetrologyPte.Ltd.
Singapore,Singapore
Tel.+6562720998
Blum‐Novotests.r.o.
Kroměříž,CzechRepublic
Tel.+420573330373
Blum‐NovotestLtd.
Seoul,RepublicofKorea
Tel.+8222026‐7660
Blum‐NovotestAB
Skövde,Sweden
Tel.+46500448991
Blum‐NovotestMeasuring&Testing
TechnologyPvt Ltd,Bangalore,India
Tel.+918023185468
Blum‐Novotest,Inc.
Cincinnati,USA
Tel.+1859525‐2586
Blum‐NovotestSistemasdeMedição Ltda,São
Paulo,Brazil
Tel.+551941413458