Body Flex Sports BRB 6000 Deluxe User manual

BRB 6000
MAGNETIC
RECUMBENT
BIKE
DELUXE
OWNER’S MANUAL
* This item is for consumer use only and it is not meant for commercial use.

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General Information
BRB 6000 Page 1
Warranty
Body Flex Sports warrants your product for
a period of 1 year for the frame and 90 days
on all parts if the item is used for the intended
purpose, properly maintained and not used
commercially. Any alterations or incorrect
assembly of the product will void this warranty.
Proof of purchase must be presented for any
warranty validation (no exceptions). This
warranty applies to the original purchaser only
and is not transferable.
This warranty does not cover abuse or defects
caused during use, storage or assembly.
During the warranty period, Body Flex Sports
reserves the right to:
a). provide replacement parts to the
purchaser in an effort to repair the item.
b). repair the product returned to our
warehouse (at the purchaser’s cost).
c). replace the product if neither of the two
previously mentioned actions effect repair.
This warranty does not cover normal wear and
tear on upholstery.
Questions
If you have any questions concerning the
assembly of your item or if any parts are
missing, please DO NOT RETURN THE
ITEM TO THE STORE OR CONTACT THE
RETAILER. Our dedicated customer service
staff can help you with any questions you may
have regarding the assembly of this unit and
can also mail you replacement parts.
Customer Support
Customer Support is open 9:00 a.m. to 5:00
p.m. (Pacific Time) Monday through Friday.
Please contact us by any of the following
means.
Body Flex Sports, Inc.
21717 Ferrero Parkway, Walnut, CA 91789
Telephone: (888) 266 - 6789
Fax: (909) 598 - 6707
Email: info@bodyflexsports.com
Safety
Before you undertake any exercise program,
please be sure to consult with your doctor.
Frequent strenuous exercise should be
approved by your doctor and proper use
of your product is essential. Please read
this manual carefully before commencing
the assembly of your product or starting to
exercise.
• Please keep all children away from this item
when in use. Do not allow children to climb or
play on them when they are not in use.
• Supervise teenagers while they use this unit.
• For your own safety, always ensure that there
is at least 3 feet of free space in all directions
around your product while you are exercising.
• Regularly check to see that all nuts, bolts and
fittings are securely tightened. Periodically
check all moving parts for obvious signs of
wear or damage.
• Clean only with a damp cloth, do not use
solvent cleaners. If you are in any doubt, do
not use your product; contact CUSTOMER
SUPPORT.
• Before use, always ensure that your product
is positioned on a solid, flat surface. If
necessary, use a rubber mat underneath to
reduce the possibility of slipping.
•Always wear appropriate clothing and
footwear such as training shoes when
exercising. Do not wear loose clothing that
could become caught in moving parts during
exercise.
• Do not use this unit if it is not functioning
properly or if it is not fully assembled.
• Do not use this unit for commercial purposes.
Storage and Use
Your product is intended for use in clean
dry conditions. You should avoid storage in
excessively cold or damp places as this may
lead to corrosion and other related problems.
Weight Limit
Your product is suitable for users weighing:
250 pounds or less.
• Before use, you must read and understand all
instructions & warnings stated in this Owner’s
Manual as well as posted on the equipment.
• It is the facility owner’s responsibility to properly
instruct users on the proper operation of the
equipment and to warn them of the potential
hazards.
• If at any time during exercise you feel faint, dizzy
or experience pain, stop and consult your
physician.
Assembling Tools
- Ruler with both metric and English measurements
- 2 x Adjustable Wrenches
- 1 x Philips (”Crosshead”) Screw Driver

Page 2
Hardware & Tool List
The following hardware is used to assemble your unit. Please take a moment to familiarize yourself with these
items. Please note some of this hardware is already pre-assembled on the machine. Do not be alarmed if you
see parts on this page that are not included in your hardware packet
#02. Bolt (M4x12 mm)
[6 Pieces]
#08. Bolt (M8x20 mm)
[2 Pieces]
#13. Bolt (M8x15 mm)
[24 Pieces]
#22. Carriage Bolt (M8x73 mm)
[4 Pieces]
#33. Bolt (M8x45 mm)
[1 Piece]
Washer
#03. Washer (M4)
[6 Pieces]
#07. Arc Washer (M8)
[10 Pieces]
Pre-assembled
Pre-assembled
Bolt
#14. Washer (M8)
[21 Pieces]
#55. Spring Washer (M8)
[4 Pieces]
Nut
#23. Nylon Nut (M8)
[5 Pieces]
Tool
[1 Piece] [1 Piece]
BRB 6000

Page 3
Parts Listing
The following parts list describes all of the parts illustrated on the
exploded diagram on the following page. Please note, most of
these parts are already pre-assembled on your unit.
BRB 6000
Part# Description Part# Description
01 Monitor 31 Foam Grip
02 Bolt (M4x12 mm) 32 Nylon Nut (M8)
03 Washer (M4) 33 Bolt (M8x45 mm)
04 Foam Grip 34 Seat Support
05 Front Handle Bar 35 Bolt (M8x15 mm)
06 Round Inner Plug (φ25 mm) 36 Bolt (M8x60 mm)
07 Arc Washer (M8) 37 Aluminum Track
08 Bolt (M8x20 mm) 38 Block
09 Aluminum Water Bottle 39 Axle (Φ10.9x77 mm)
10 Water Bottle Holder 40 Cap of Pin
11 Square Inner Plug (38 mm) 41 Seat Adjustment Lever
12 Rear Stabilizer 42 Spring
13 Bolt (M8x15 mm) 43 Hex Bolt (M6x40 mm)
14 Washer (M8) 44 Washer (M6)
15 Front Post 45 Nylon Nut (M6)
16a Monitor Wire a 46 Cover
16b Monitor Wire b 47 Reinforcement Plate
16c Monitor Wire c 48 Spacer (Φ12.5xΦ8.2x10 mm)
16d Monitor Wire d 49 Wheel (Φ36xΦ8x11 mm)
17a Sensor Wire a 50 Bolt (M8x30 mm)
17b Sensor Wire b 51 Bolt (M8x15 mm)
17c Sensor Wire c 52 Rack Stator
17d Sensor Wire d 53 Rack
17e Sensor Wire e 54 Screw (M5x15 mm)
17f Sensor Wire f 55 Spring Washer (M8)
17g Sensor Wire g 56 Seat Cushion
18L Left Pedal 57 Backrest Cushion
18R Right Pedal 58 Seat Cushion Frame
19 Front Main Frame 59 Cushion Frame Base
20 Front Stabilizer 60 Bolt (M4x19 mm)
21 End Cap for Front Stabilizer 61 Washer (M6)
22 Carriage Bolt (M8x73 mm) 62 Pluse Sensor
23 Nut (M8) 63 Rear Handle Bar
24 AC Adapter 64 Foam Grip
25 Bumper 65 Wire Cover
26 End Cap for Rear Stabilizer 66 Bolt (M6x15 mm)
27 Rear Main Frame 67 Wire Plug
28 Square Inner Plug (60 mm) 68 Main Shroud
29 Square Inner Plug (25 mm)
30 Transportation Handle Bar

Page 4
Exploded Diagram
The following diagram is provided to help you familiarize yourself with the parts and
hardware that will be used during the assembly process. Please note that not all of the
parts and hardware you see here will be used while you are assembling the machine
because some of these items are already pre-installed. Please continue to the next
page to begin the assembly process and use this page only as a reference guide for
parts and hardware.
BRB 6000

#23. Nylon Nut (M8)
[5 Pieces]
Tool
[1 Piece] [1 Piece]
Page 5
B
Hardware Required
Bolt
#22. Carriage Bolt (M8x73 mm)
[4 Pieces]
#33. Bolt (M8x45 mm)
[1 Piece]
Washer
#07. Arc Washer (M8)
[4 Pieces]
#14. Washer (M8)
[1 Pieces]
Nut
Assembly Instructions
A
Assembly Step 1
A.) Front Stabilizer & Pedal Assembly
Attach the Front Stabilizer (#20) to the bracket on the Front
Main Frame (#19) (as shown in Figure A) using two Carriage
Bolts (#22), two Arc Washers (#07) and two Nuts (#23).
Please note: Front Stabilizer (#20) is the one with end caps
that spin. The End Caps for Front Stabilizer (#21) are used
for transporting and moving your unit.
Install the Left Pedal (#18L) to the Left Disk Crank Hole and
Right Pedal (#18R) to the Right Disk Crank Hole as shown
in Figure A.
B.) Rear Frame Assembly
Attach the Rear Stabilizer (#12) to the Rear Main Frame (#27)
using two Carriage Bolts (#22), two Arc Washers (#07) and
two Nylon Nuts (#23) as shown in Figure B.
Attach the Transportation Handle Bar (#30) by fitting it into
the bracket on the Rear Main Frame (#27) and secure it using
one Bolt (#33), one Washer (#14) and one Nylon Nut (#23)
(also shown in Figure B).
The Transportation Handle Bar (#30) is for ease in transporting
and moving your unit. Use the Transportation Handle Bar
(#30) to lift and roll the two End Caps for Front Stabilizer (#21).
BRB 

Assembly Instructions
Assembly Step 2
Front & Rear Main Frame Assembly
First, connect Sensor Wire d (#17d) to Sensor Wire e (#17e)
(as seen in circular close-up diagram). Then, slide the Rear
Main Frame (#27) over the bracket of the Front Main Frame
(#19) and attach using six Bolts (#13) and six Washers (#14)
as seen in the figure below.
Hardware Required
Bolt
#13. Bolt (M8x15 mm)
[6 Pieces]
Washer
#14. Washer (M8)
[6 Pieces]
Tool
[1 Piece]
[1 Piece]
Page 6
BRB 

Assembly Instructions
Hardware Required
Bolt
#13. Bolt (M8x15 mm)
[12 Pieces]
Washer
#14. Washer (M8)
[12 Pieces]
#55. Spring Washer (M8)
[4 Pieces]
Tool
[1 Piece]
Assembly Step 3
A
A.) Seat Cushion Frame Assembly
Attach the Seat Cushion Frame (#58) to the Cushion Frame
Base (#59) as seen in Figure A using four Bolts (#13), four
Spring Washers (#55) followed by four Washers (#14).
PLEASE NOTE: Spring washers should be placed between
Bolts (#13) and Washers (#14).
B.) Cushion Assembly
Attach the Backrest Cushion (#57) to the vertical portion of
the Seat Cushion Frame (#58) using a total of four Bolts (#13)
and four Washers (#14). Attach the Seat Cushion (#56) to the
horizontal portion of the Seat Cushion Frame (#58) using a
total of four Bolts (#13) and four Washers (#14).
Please refer to Figure B.
#34 Bolt (M8x15 mm)
[8 Pieces] #36 Bolt (M8x45 mm)
[1 Piece]
#38 Bolt (M8x55 mm)
[2 Pieces] #40 Bolt (M8x70 mm)
[2 Pieces]
#33 Nut (M8)
[5 Pieces]
#37 Washer (M8) [18 Pieces]
6 mm [1 Piece] S13-14-15-φ5 [1 Piece]
BOLT
NUT
WASHER
TOOL
#34 Bolt (M8x15 mm)
[8 Pieces] #36 Bolt (M8x45 mm)
[1 Piece]
#38 Bolt (M8x55 mm)
[2 Pieces] #40 Bolt (M8x70 mm)
[2 Pieces]
#33 Nut (M8)
[5 Pieces]
#37 Washer (M8) [18 Pieces]
6 mm [1 Piece] S13-14-15-φ5 [1 Piece]
BOLT
NUT
WASHER
TOOL
B
Page 7
BRB 

Assembly Instructions
Hardware Required
Bolt
#08. Bolt (M8x20 mm)
[2 Pieces]
#13. Bolt (M8x15 mm)
[6 Pieces]
Washer
#07. Arc Washer (M8)
[6 Pieces]
#14. Washer (M8)
[2 Pieces]
Tool
[1 Piece]
Assembly Step 4
A.) Rear Handle Bar Assembly
Attach the Rear Handle Bar (#63) to the back of the vertical
portion of the Seat Cushion Frame (#58) using two Bolts (#13)
and two Washers (#14) as seen in Figure A. Then, connect the
Sensor Wire f (#17f) to the Sensor Wire g (#17g) as shown
in the circular close-up diagram.
B.) Front Post Assembly
With the help of an assistant to hold the Front Post (#15),
connect Sensor Wire b (#17b) to Sensor Wire c (#17c),and
Monitor Wire c (#16c) to Monitor Wire d (#16d) as shown in
the circular close-up diagram. Slide the Front Post (#15) onto
the Front Main Frame (#19) and then secure it using four
Bolts (#13) and four Arc Washers (#07). Then, attach the Front
Handle Bar (#05) to the Front Post (#15) using two Bolts (#08)
and two Arc Washers (#07). Please refer to Figure B.
A
B
Page 8
BRB 

Assembly Instructions
Hardware Required
Bolt
#02. Bolt (M4x12 mm)
[6 Pieces]
Washer
#03. Washer (M4)
[6 Pieces]
Tool
[1 Piece]
Assembly Step 5
A.) Monitor & Water Bottle Holder Assembly
Remove the four Bolts (#02) and four Washers (#03) that are
pre-assembled on the back of the Monitor (#01). First, connect
Monitor Wire a (#16a) to Monitor Wire b (#16b) as shown in
the circular close-up diagram. Then, use the four Bolt (#02)
and four Washers (#03) that were previously removed to mount
the Monitor (#01) to the Front Post (#15). Plug in Sensor Wire
a (17a) into the corresponding hole on the back of the Monitor
(#01). Please refer to Figure A.
Attach the Water Bottle Holder (#10) to the Front Post (#15)
using the previously removed two Bolts (#02) and two Washers
(#03). Insert the Aluminum Water Bottle (#09) into the Water
Bottle Holder (#10).
B.) AC Adaptor Assembly
Please double check that all wires are connected properly now.
Plug in the AC Adapter (#24) male plug into the female socket
located at the front of the Main Shroud (#68).
Remove the two Bolts (#02) and two Washers (#03) that are
pre-assembled on the Front Post (#15) and set them aside.
A
A
B
Page 9
BRB 

Assembly Instructions
Seat Adjustment
Page 10
BRB 6000
Seat Adjustment Lever (#41)
Before you start the adjustment, PLEASE NOTE:

Seat Adjustment Lever (#41).

Seat Adjustment Steps:
 PRESS TO RELEASESeat Adjustment Lever (#41)
 

 ADJUSTĞRear Handle Bar (#63) Seat Adjustment Lever
(#41)

 LOCK & SECURESeat Adjustment Lever (#41)





Safety Instructions
• Make sure all bolts are tightened.
• Check for loose parts and components
• Check to see if there are any tears or bends in the welding or metal.
• Be sure that all adjustment locking devices and safety devices are
properly engaged prior to use!
Page 11
BRB 

Computer Operation
Page 12
BRB 
MotorizedProgramComputerOperation
I. ComputerFeatures
1. 21FitnessTrainingProgramstochoosefrom(shownbelow).
2. TheGENDER,HEIGHT,WEIGHTandAGEdataenteredbyuserwillremaininsystemevenifthemonitorispowered‐off.
3. Easy‐to‐read‘DotMatrix’interfacethatdisplaysyourcurrentstatus.
4. HeartRateMeasurementthroughSimulativeECGTechnology 
5. Simultaneouslydisplays:speed(RPM),TIME,DIST.,CAL.,WATT,PULSE,andLEVELonthesamescreen.
6. Theprogramcomputerwillturnoffautomaticallyifthereisnospeedsignal,pulsesignal,orusageover4minutes.However,
thecomputerwillstoreyourcurrentexercisedataandturntheresistanceleveltotheminimum.Onceyoupressanybutton
oritdetectspeddlingmotionontheunit,thecomputerwillturnonautomatically.
7. AudioSpeaker—Pluginyouraudiodevicetothe“Audio”holetoenjoyyourmusicamplified
8. SeamlessTouch‐SensorButtons—lightupwhentouchisdetected




ManualProgram




Program1:Rolling


Program2:Valley



Program3:FatBurn


Program4:Ramp


Program5:Mountain



Program6:Interval




Program7:Cardio


Program8:Endurance



Program9:Slope




Program10:Rally


WattControlProgram

Computer Operation
Page 13
BRB 



55%HeartRateProgram


75%HeartRateProgram
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90%HeartRateProgram
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TargetHeartRateProgram
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Custom1UserProgram
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Custom2UserProgram
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Custom3UserProgram
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Custom4UserProgram
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BodyFatMeasuringProgram
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Computer Operation
Page 14
BRB 6000
II. BUTTONS

NOTE:Itissuggestedtocoveryourfingerwithinthemarkedregiontoselectfunctionsincaseofanywrongaction
1. ENTER
In"stop"mode(displaySTOP),press_ENTER_buttontoenterintoprogramselectionandsettingvaluethatwill
flashinrelatedwindow.
A. Whenyouchoosetheprogram,press_ENTER_toconfirmtheoneyoulike.
B. Wheninsetting,press_ENTER_toconfirmthevaluethatyouwouldliketopreset.
Duringthestartmode(displaySTART),press_ENTER_tochoosedisplaythespeedorRPM,orswitchautomatically.
Duringanymode,holddownthisbuttonfor2secondstototallyresetthecomputer.

2. ST./SP.(Start/Stop)
Press_ST./SP._buttontostartorstoptheprograms.
Duringanymode,holddownthisbuttonfor2secondstototallyresetthecomputer.

3. UP
Instopmodeandthedotmatrixcharacterflash,pressthisbuttontoselecttheprogramup.Iftherelatedwindow
valueflash,pressthisbuttontoincreasethevalue.
Duringthestartmode(displaySTART),pressthisbuttontoincreasethetrainingresistance.

4. DOWN
Instopmodeandthedotmatrixcharacterflash,pressthisbuttontoselecttheprogramdown.Iftherelated
windowvalueflash,pressthisbuttontodecreasethevalue.
Duringthestartmode(displaySTART),pressthisbuttontodecreasethetrainingresistance.

5. RECOVERY(PulseRecovery)
Firsttestyourcurrentheartrateandshowyourheartratevalue,pressthisbuttontoenterintopulserecovery
testing.
Whenyouareinpulserecoverymode,pressthisbuttontoexit.



III. OPERATION

1. Turnonthecomputer





2. Program select and value se�ng

Computer Operation
Page 15
BRB 6000
fig. 1
fig. 2
fig. 3
fig. 4
2-1. Manual Program and Preset Program P1 – P10
A. Press _UP_ or _DOWN_elect the
program that you like. (See fig. 1)
B. Press _ENTER_elected
dow.
C. When you se ress _UP_ or
_DOWN_
_ENTER_ to confirm the value. (See fig. 2)
D. Next you will see the distance flashing, press _UP_
or _DOWN_ to set up the desired distance value.
Press _ENTER_ to confirm the value. (See fig. 3)
E. The calories will then flash, press _UP_ or _DOWN_
to set up the desired calories to be consumed.
Press _ENTER_ to confirm the value. (See fig. 4)
F. Press _ST./SP._ to begin exercise.
.
2-2.
A. Press _UP_ or _DOWN_ to sele
program
B. Press _ENTER_ to confirm the s
C. When you se ress _UP_ or
_DOWN_ss
_ENTER_ to confirm the value.
D. Next you will see the distance flashing, press _UP_ or
_DOWN_ to set up the desired distance value. Press
_ENTER_ to confirm the value.
E. Now the calories will flash, press _UP_ or _DOWN_ to
set up the desired calories to be consumed. Press
_ENTER_ to confirm the value.
F. L ill flash, press _UP_ or
_DOWN_ss
_ENTER_ to confirm the value. (See fig. 6)
G. Press _ST./SP._ to begin exercise.
fig. 6
NOTE: The WATT value is decided by the TORQUE and RPM.
In this program, the WATT value will keep at constant value.
It means that if you peddle quickly, the load resistance will
decrease and if you peddle slowly, the load resistance will
increase to ensure you at the s

Computer Operation
Page 16
BRB 
fig. 7
NOTE: The maximum heart rate depends on different age
and this program will ensure you do the healthy exercise
within maximum heart rate.
2-3. HEART RATE CONTROL PROGRAM: 55%H.R, 75%
H.R and 90% H.R
 UP_DOWN_

 ENTER_

 UP_
DOWN_
ENTER_
 UP_
DOWN_
ENTER_
 UP_DOWN_

ENTER_
 UP_DOWN_
ENTER_

 


 ST./SP._ 





fig. 8
NOTE: During exercise, the user's heart rate value depends
on resistance level and speed. The heart rate control
program is to ensure your heart rate within the preset value.
When the computer detect your current heart rate is higher
than preset, it will decrease the resistance level
automa�cally or you may slow down exercise. If your current
heart rate is lower than preset, it will increase resistance and
you may speed up.
2-4. HEART RATE CONTROL PROGRAM: TARGET HEART
RATE 
 UP_DOWN_

 ENTER_

 UP_
DOWN_
ENTER_
 UP_
DOWN_
ENTER_
 UP_DOWN_

ENTER_
 UP_
DOWN_
ENTER_
 ST./SP._ 



fig. 9
NOTE: The User Profile Program allows you to set your own
desired training program profiles. You may set up to four of
your own Custom Programs. There are 10 profiles units that
you can set the desired resistance level (1 to 16) for each
profile unit to create your own training program.
2-5. User Profile Programs: CUSTOM1 – CUSTOM4
 UP_DOWN_
 ENTER_

 UP_
DOWN_
ENTER_
 UP_
DOWN_
ENTER_
 UP_DOWN_

ENTER_
 UP_
DOWN_
ENTER_

 ST./SP._ 





fig. 10 fig. 11
fig. 12 fig. 13
fig. 14

fig. 15
fig. 16
2-6. Body Fat Measurement Program
 UP_DOWN_

 ENTER_

 UP_DOWN_
ENTER_
NOTE: Height measured in inches.
 UP_DOWN_
ENTER_
NOTE: Weight measured in LBS.
 UP_DOWN_
ENTER_

 UP_DOWN_
ENTER_

 ST./SP._ 

Page 17
BRB 6000 

Computer Operation

NOTE:
1. During the body fat measurement, place both your palms on the contact pads.
The test results are: FAT%, BMR (Basal Metabolic Rate), BMI (Body Mass Index), BODY and body shape. (See fig 16)
FAT%: The total body fat in our body measured by percentage.
BMR: Basal Metabolic Rate (metabolism) is the energy (measured in calories) expended by the body at
BMI: means Body Mass Index, which is used for body shape building
2. During the body fat measurement, if your palms do not contact the pulse sensor well, the computer cannot receive any signal
and it will display ERROR2. Press START/STOP to try again.
3
measurement program and switch to other program.
4. Comparison sheet of Body fat and Obese
3. Pulse Recovery Test
fig. 17
fig. 18
The pulse recovery test is to compare your heart rate before
and a�er exercise. It is target to determine your heart.
the display.
F1=Excellent F2=Good
F3=Fair F4=Below average
F5=No Good F6=Poor (See fig. 18)
Page 18
BRB 6000
*Notes:
1. The computer must first detect your current heart rate
(you will see your current pulse value and the ECG pulse
line moving) before you press to enter into
Pulse Recovery Test mode. If no heart rate is detected,
you will not be able to enter into the mode.
2. During the pulse recovery test, you may press
at any time to exit the test and return to the stopped mode.
Then press the button to resume your workout.
RECOVERY_
RECOVERY_
ST./SP._
strength via the measuring. Please do the test as below:
1. Using both your hands to hold the pulse sensor, the
computer will display your current pulse value.
2. Press _RECOVERY_ to enter the pulse recovery test and
the computer program will enter the stop status. (See fig.
17)
3. K
4. Time will count down from 60 seconds to 0 second.
5
Computer Operation