BOH Enviromental FPU SYSTEMS 99000457-UG User manual

BOH-PM-04-1 © 2016 BOH Environmental LLC
Chapter 1 Rev. 2.00
FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOL LIST)
BOH CONTAINERIZED 5 PERSON SHOWER
BOH FPU Field Pack-up Units
BOH CONTAINERIZED SHOWER
BOH FPU®Systems
BOH ENVIRONMENTAL LLC
143 Terra Bella Blvd.
Covington, LA 70433
POC Doug Cresap [phone]
http://www.bohfpusystems.com

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WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these
precautions could result in serious injury or death to persons using equipment.
WARNING
Do not allow the system to swing if using an overhead lift. Always ensure an appropriate sling
and lifting points are used in lifting a containerized shower. Always use a properly sized forklift,
crane, or lifting device. Ensure there are no personnel in the shower container before any
movement of the containerized shower. Failure to follow proper connection procedures may
result in damage to the equipment. injury or death.
WARNING
Use caution when moving BOH Containerized Shower into a transport vehicle or system. Make
sure all BOH Containerized Shower door locks and vanity doors are properly seated and locked
before movement of the BOH Containerized Shower. Ensure there are no personnel in the
shower. Failure to comply could cause serious injury or death.
Standard forklift principles apply when working on the BOH Containerized Shower. When
working with ground guides during the loading or unloading of the BOH Containerized Shower
onto the selected site, do not allow the ground guide between the forks and the BOH
Containerized Shower. Serious injury could occur if the ground guide is pinned between the
forklift and the Containerized Shower. Forklift operators must maintain visual contact with their
ground guides at all times.
Always follow standard forklift procedures. A tilt hazard exists when forklift operators try to lift a
container from the wrong side. Always lift with the forklift tines in the fork pockets provided in
the base. A tilt situation exists when the heaviest part of the load is out on the tips of the tines
or on uneven ground while traveling. Operators should always keep loads low and close to the
forklift carriage. Operators should never travel when the load is in the fork’s extended position.
WARNING
The BOH Containerized Shower and their components are heavy and could
cause injury if they fall onto or strike personnel. A hazard exists when the doors
have not been secured when moving the Shower Container.
WARNING
Overhead power lines and obstructions can cause serious injury or damage to property.
Forklift operators, truck drivers and ground guides should always clear overhead when
loading, unloading the BOH Containerized Shower

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WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these
precautions could result in serious injury or death to persons using equipment.
WARNING
When using a crane to lift the Containerized Shower, ensure the proper sling and sling point are
used. Do not allow the system to swing if using an overhead lift. Always use properly sized forklift,
crane, or lifting device. Ensure there are no personnel in the container before any movement. Failure
to comply could cause injury, death or damage to the equipment.
WARNING
Always inspect the working areas and ensure that the front, rear and sides are free of oils, lubricants,
and other potentially slippery substances. Ensure the shower floors are clean and dry and have no
standing water before any movement. The shower units may be used to store various forms of
cleaning supplies, and other potentially slippery substances. Keeping the surfaces clean and the floor
around the work area dry is important to prevent spillage and slippery surfaces. Spills from the
shower or sink must be cleaned up immediately. Failure to comply could cause injury from a fall.
.
WARNING
The Shower components can be heavy and awkward to handle by a single person. This is especially
true of the larger components. The movement of these items is a two-person operation. Assistance is
required from one or more personnel to remove components from the Containerized Shower.
WARNING
Protective gloves should be worn when handling metal parts in below freezing temperatures.
Failure to wear gloves may result in skin freezing to the metal upon contact and cause tearing
of the flesh when attempting to pull away from the metal.
WARNING
Never blend or mix cleaning supplies. Toxic vapors may develop causing injury or death.
Follow proper storage and use instructions on the cleaning product labels.
WARNING
The containerized shower is not ISO-certified or CSC Safety-Approved. When
transporting or storing, never stack the containerized shower. The structure is not designed to
support additional containers. Failure to comply could cause damage to the container and
equipment or death or injury.
WARNING
Protective gloves should be worn when handling metal parts in high temperatures. Failure to wear
gloves may result in burning or blistering of the skin upon contact.

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GENERAL WARNINGS
HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger to life or limb.
HEAVY PARTS - heavy object pinning human figure against wall shows that heavy, moving parts present
a danger to life or limb.
HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and harm.
HEAVY PARTS - foot with heavy object on top shows that heavy parts can crush and harm.
SLICK FLOOR - wavy line on floor with legs prone shows that slick floor presents a danger for slipping or
falling.
HEAVY OBJECT - human figure stooping over heavy object shows physical injury potential from
improper lifting technique.
CRYOGENIC - hand in block of ice shows that the material is extremely cold and can injure human skin
or tissue.
HOT METAL SURFACES - Metal surfaces may become hot in extreme heat areas; prolonged contact
may cause burning or blistering of the skin.

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FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOL LIST)
BOH CONTAINERIZED 5 PERSON SHOWER
BOH FPU Field Pack-up Units
REPORTING ERRORS & RECOMMENDING IMPROVEMENTS
You can help improve this manual. Please let us know if you find any mistakes or if you know of a way to improve the
procedures. You may send in your recommended changes by E-mail directly to: [e-mail] . A reply will
be furnished directly to you.
Approved for public release; distribution is unlimited.
TABLE OF CONTENTS
WP Sequence No.
WARNING SUMMARY ............................................................................................................................................................a
HOW TO USE THIS MANUAL ................................................................................................................................................ iii
CHAPTER 1 – INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
General Information .......................................................................................................................................0001 00
Theory of Operation .......................................................................................................................................0002 00
Equipment Characteristics, Components and Features .................................................................................0003 00
Equipment Data Labels, Identifications, Markings..........................................................................................0004 00
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CHAPTER 2 – OPERATOR INSTRUCTIONS
Preparation for Movement..............................................................................................................................0005 00
Operation of Containerized Shower ..............................................................................................................0006 00
Operation Under Unusual Conditions.............................................................................................................0007 00
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CHAPTER 3 - TROUBLESHOOTING PROCEDURES
Introduction ....................................................................................................................................................0008 00
Troubleshooting Indexes................................................................................................................................0009 00
Troubleshooting Procedures ..........................................................................................................................0010 00
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CHAPTER 4 – OPERATOR MAINTENANCE INSTRUCTIONS
Service upon Receipt.....................................................................................................................................0011 00
Introduction to Preventative Maintenance Checks and Services (PMCS) ......................................................0012 00
PMCS Table ..................................................................................................................................................0013 00
Cleaning and Lubricating ...............................................................................................................................0014 00
Inspection of Interior and Exterior ..................................................................................................................0015 00
Inspection of Electrical Service ......................................................................................................................0016 00
Inspection of Vent Fan Cover.........................................................................................................................0017 00
Inspection of Light Fixture..............................................................................................................................0018 00
Inspection Water Heater ................................................................................................................................0019 00
Inspection Door..............................................................................................................................................0020 00
Inspection Sink and Faucet............................................................................................................................0021 00
Inspection Floor Drain and Clean Out Plug....................................................................................................0022 00
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CHAPTER 5 – UNIT MAINTENANCE INSTRUCTIONS
Door Assembly and Rivet Replacement.........................................................................................................0023 00
Vanity Magnetic Door Latch ...........................................................................................................................0024 00
Vent Fan ........................................................................................................................................................0025 00
Light Fixture ...................................................................................................................................................0026 00
Water Heater .................................................................................................................................................0027 00
Electrical System ...........................................................................................................................................0028 00
Sink, Faucets and Shower Head....................................................................................................................0029 00
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CHAPTER 6 – PARTS SUPPORTING INFORMATION
Introduction to Maintenance Allocation Chart (MAC)......................................................................................0030 00
Maintenance Allocation Chart (MAC) .............................................................................................................0031 00
Introduction to Repair Parts & Special Tools List ...........................................................................................0032 00
BOH Containerized Shower Repair Parts List................................................................................................0033 00
Group Numbers
00 Containerized Shower System
01 Containerized Shower
0101 Door Assemblies
0102 Water and Waste caps
02 External Electrical
0201 Internal electrical
03 Containerized Utility Room and Shower Components
0301 Utility Room Components
0302 Interior Components
0303 Shower Components
NSN Index .....................................................................................................................................................0034 00
Part Number Index.........................................................................................................................................0035 00
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REAR MATTER
BOH Product Warranty
Metric Conversion Chart
Appendices Appendix : A,B,C,D and E contain Manufacturer Specification for repair and operation.
Appendix A…. STATE WATER HEATER
Appendix B…. BROAN VENT FAN
Appendix C….TRUEX LIGHT FIXTURE
Appendix D ….OLYMPIA FAUCET
Appendix E ….VANITY SS SINK

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HOW TO USE THIS MANUAL
This manual contains general information, operating instructions, Preventative Maintenance Checks and Services (PMCS), and
maintenance/repair instructions for the BOH Containerized Shower Units.
Front matter consists of front cover, warning summary, title block, table of contents, "how to use this manual" pages, and
provides information on the BOH Containerized Shower Units and their associated equipment. Chapter 1 provides equipment
description and data as well as the theory of operation. Chapter 2 provides instructions for operating under usual and
unusual conditions. Chapter 3 contains troubleshooting procedures authorized at the Operator and Unit level. Chapter 4
contains Preventative Maintenance Checks and Services (PMCS) and Operator Maintenance Instructions. Chapter 5
contains Unit Maintenance Instructions. Chapter 6 contains the Maintenance Allocation Chart (MAC); it also includes the
Repair Parts & Special Tools List (RPSTL) that identifies parts or tools unique to the operation and maintenance of the
showers.
Manual Organization and Page Numbering
This manual is divided into six major chapters that detail the topics mentioned above. Within each chapter are work
packages covering a wide range of topics. Each work package is numbered sequentially at page 1, and has its own page
numbering scheme that is independent of the page numbering used by other work packages. Each page of a work package
has a page number of the form "XXXX YY-ZZ", where "XXXX YY" is the work package number (e.g. 0010 00 is work
package 10) and "ZZ" represents the number of the page within that work package. Blank pages will be labeled “This page
was intentionally left blank”.
Finding Information
The Table of Contents permits the reader to quickly find information in the manual. The reader should start here first when
looking for a specific topic. The Table of Contents lists the topics contained within each chapter and the work package
sequence number where it can be found.
Types of notations
Warnings - Warnings are posted immediately prior to text covering any area that would present a situation that may result in
injury or death. Compliance is mandatory.
Cautions - Cautions will be found on the same page and preceding the text covering any area that would present a situation
that may result in damage to equipment.
Notes - Notes will precede text covering an area with the intent to alter normal procedures for unique situations or
equipment, or point out areas of special concern.

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FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOL LIST)
BOH CONTAINERIZED 5 PERSON SHOWER
BOH FPU Field Pack-up Units
CHAPTER 1
INTRODUCTORY INFORMATION
WITH
THEORY OF OPERATION

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0001 00
BOH-PM-04-1
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0001 00-1
INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOL LIST)
BOH CONTAINERIZED 5 PERSON SHOWER
BOH FPU Field Pack-up Units
GENERAL INFORMATION
SCOPE
Equipment Covered
This technical manual contains instructions for the operation, preventive maintenance, and recommended
Unit/Direct Support corrective maintenance for the BOH Containerized Shower System and the
associated equipment.
Type of Manual
This is an Operator, Unit and Direct Support, Operation and Maintenance Manual. There is
Manufacturer’s detailed data in the Appendices.
Description
The containerized shower unit is easily loaded and unloaded by forklift rated for 10,000 lb. The
containerized shower consists of an 8’ wide x 20’ long x 8.5’ high sturdy metal container with a pallet-like
base. It has five individual compartments, each with a door (with security and privacy locks), shower, one
utility room, florescent lighting, sink, exhaust fan and vanity cabinet with mirror. The containerized shower
comes in two color variations: Forest Green and Desert Sand. The container Tare weight is 8,800 lbs.
CAUTION
The Containerized Shower most be placed on a level surface of a platform, pillars or
ground surface to operate properly and prevent grey water discharge backups.
Equipment Name, Part Number and NSN
CONTAINERIZED SHOWER
PART NUMBER
NSN
CONTAINERIZED SHOWER GREEN 99000457-UG 8145-01-606-2577
CONTAINERIZED SHOWER TAN 99000457-UT 8145-01-606-2842
END of TABLE
END OF WORK PACKAGE

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0002 00
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0002 00-1
INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOL LIST)
BOH CONTAINERIZED 5 PERSON SHOWER
BOH FPU Field Pack-up Units
THEORY of OPERATION
Containerized Shower System Description
The Containerized Shower can be quickly unloaded from a transport vehicle and established on a site
that has water and electrical service available. The containerized shower grey water discharge is
designed with clean out caps and gravity discharge. The containerized shower consists of an 8’ wide x
20’ long x 8.5’ high sturdy metal container with a pallet-like base. It has five individual shower
compartments with doors (with security and privacy locks), shower, fluorescent lighting, sink, exhaust fan,
vanity cabinet with mirror. The utility room contains the 80 gal. electric hot water system, sufficient to
support the 5 shower units, and can act as a utility closet. The Containerized Shower comes in two color
variations: Forest Green and Desert Sand. The container Tare weight is 8,800 lbs.
CAUTION
The containerized shower most be placed on a level surface of a platform, pillars or
ground surface to operate properly and prevent grey water discharge backups.
WARNING
The containerized shower is not ISO-certified or CSC Safety-Approved. When transporting, never
stack the containerized shower. The structure is not designed to support additional containers. Failure to
comply could cause damage to the container and equipment or death or injury.
END OF WORK PACKAGE

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0003 00
BOH-PM-04-1
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0003 00-1
INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOL LIST)
BOH CONTAINERIZED 5 PERSON SHOWER
BOH FPU Field Pack-up Units
EQUIPMENT CHARACTERISTICS, COMPONENTS AND FEATURES
CONTAINERIZED SHOWER LAYOUT

0003 00
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0003 00-2
Shower Top View Layout
NOTE
The electrical and water connection end is recessed 3” to keep within the container profile.
Ground rod and strap assembly and city water valve are stored in the utility room.
.
.
Utility Room
Electrical and
water Supply End

0003 00
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Containerized Shower Exterior Water and Electrical hook-ups
Circuit Panel Box, 120/240 Volt 1 Phase 40 AMP, NEMA 3R (1)
Weather Proof Exterior GFCI Receptacle (2)
Ground rod and strap are stored in the left corner of the utility room.
Ground Lug (3)
1” Cold Water Inlet (4)
4” PVC Black Water Drain (5)
WARNING
The electrical ground must be established first to prevent electrical shock to personnel.
1
2
3
4
5

0003 00
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Grey Water Cleanout
NOTE
The Grey Water Cleanout (1) is located on the opposite end from
the Load Center and water hookups.
END OF WORK PACKAGE
1