Bolens 550 User manual

-i 850
Operator's Manual
Edger
Models 550
551
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark attester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A. FORM NO. 769-00566
(11/02)

TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ................................................................... 3
Assembling The Edger ....................................................................................... 5
Know The Edger ................................................................................................. 6
Operating The Edger .......................................................................................... 7
Making Adjustments ........................................................................................... 8
Maintaining and Servicing The Edger ................................................................. 10
Off Season Storage ............................................................................................ 12
Troubleshooting ................................................................................................ 12
Parts List ............................................................................................................ 13
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new edger. It will help you assemble, prepare and maintain the
unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on the
model plate is very important if you need help from our Customer Support Department or an
authorized dealer.
You can locate the model number by looking on the surface of the base plate in the rear of the edger. A
sample model plate is explained below. For future reference, please copy the model number and the serial
number of the equipment in the space below.
(Model Number)
(Serial Number)
__. TROY-BILT LLC
P. O. BOX 361131
CLEVELAND, OH 44136
www.boJens.com 330-558-7220
866-840-6483
Copy the model number here:
Copy the serial number here:
ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating,
specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual packed
separately with your unit for more information.
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1-866-840-6483 or 1-330-558-7220 to reach a Customer Support representative. Please have
your unit's model number and serial number ready when you call. See previous section to locate this
information. You wilt be asked to enter the serial number in order to process your call.

SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT
FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF
AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING
TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT
IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL -- HEED ITS WARNING.
WARNING: The Engine Exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
DANGER: This machine was builtto be operatedaccording tothe rulesfor safe operationinthis manual. As with
any type of power equipment, carelessness or error on the part of the operator can result in serious injury.
If you violate any of these rules, you may cause serious injury to yourself or others.
TRAINING
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
2. Be familiar with all controls and their proper
operation. Know how to stop the machine and
disengage them quickly.
3. Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. To help avoid blade contact or a thrown object
injury, keep bystanders, helpers, children and pets
at least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
PREPARATION
1. Thoroughly inspect the area where the equipment
is to be used. Remove all stones, sticks, wire,
bones, toys and other foreign objects which could
be tripped over or picked up and thrown by the
blade. Thrown objects can cause serious personal
injury.
2. Always wear safety glasses or safety goggles
during operation and while performing an
adjustment or repair to protect your eyes. Thrown
objects which ricochet can cause serious injury to
the eyes.
3. Wear sturdy, rough-soled work shoes and close-
fitting slacks and shirts. Shirts and pants that cover
the arms and legs and steel-toed shoes are
recommended. Never operate this machine in bare
feet, sandals, slippery or light weight (e.g. canvas)
shoes.
4,
5.
Never attempt to make any adjustments while the
engine is running, except where specifically
recommended in the operator's manual.
To avoid personal injury or property damage use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Washer your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes
before refueling.
f. Never over fill fuel tank. Fill tank to no more
than V2inch below bottom of filler neck to
provide space for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine
and equipment. Move unit to another area.
Wait five minutes before starting the engine.
i. Never store the machine or fuel container
inside where there is an open flame, spark or
pilot light as on a water heater, space heater,
furnace,clothes dryer or other gas
appliances.
j. Allow machine to cool at least 5 minutes
before storing.
OPERATION
1. Do not put hands or feet near rotating parts.
Contact with the rotating blade can amputate hands
and feet.
2. The blade control handle is a safety device. Never
bypass its operation. Doing so, makes the machine
unsafe and may cause personal injury.
3. Never operate without blade guard, debris shield
and blade control handle in place and working.

4. Neveroperatewithdamagedsafetydevices.
Failuretodoso,canresultinpersonalinjury.
5. Neverrunanengineindoorsorinapoorly
ventilatedarea.Engineexhaustcontainscarbon
monoxide,anodorlessanddeadlygas.
6. Donotoperatemachinewhileundertheinfluence
ofalcoholordrugs.
7. Mufflerandenginebecomehotandcancausea
burn.Donottouch.
8. Neveroperatethismachinewithoutgoodvisibility
orlight.Alwaysbesureofyourfootingandkeepa
firmholdonthehandles.Walk,neverrun.
9. Donotoperatethismachineifithasbeendropped
ordamaged.Returnmachinetoyournearest
authorizedservicingdealerforexaminationand
repair.
10.Donotoperatethismachinewithadamagedor
excessivelyworncuttingblade.
11.Neverattempttoclearmaterialfromtheblade
guardwhiletheengineisrunning.Shuttheengine
off,disconnectthesparkplugwireandground
againsttheenginetopreventunintendedstarting.
12.Donotoverloadmachinecapacitybyattemptingto
edgeattoofastofarate.
13.Stayalertforunevensidewalks,terrainetc.Always
pushslowlyoverroughsurfaces.Donotusethis
machineongravelsurfaces.
14.Donotoperatemachineinrainorwetsoil
conditions.
15.Alwaysoperatemachinefrombehindthehandles
andpositionyourselfwherethedirectlineofsight
tocuttingbladeisblockedbyguards.
16.Alwaysstopenginewhenedgingortrimmingis
delayedorwhentransportingmachinefromone
locationtoanother.
17.Neverleavearunningmachineunattended.Stop
theengine,disconnectsparkplugwireandground
againsttheenginetopreventunintendedstarting.
18.Onlyusepartsandaccessoriesmadeforthis
machinebythemanufacturer.Failuretodoso,can
resultinpersonalinjury.
19.Ifsituationsoccurwhicharenotcoveredinthis
manual,usecareandgoodjudgment.Contactyour
dealerortelephone1-866-840-6483forassistanceand
thenameofyournearestservicingdealer.
MAINTENANCEANDSTORAGE
1. Never tamper with safety devices. Check their
proper operation regularly.
2. Before cleaning, repairing, or inspecting,
disconnect the spark plug wire and ground against
the engine to prevent unintended starting.
3. Check bolts, and screws for proper tightness at
frequent intervals to keep the machine in safe
working condition. Also, visually inspect machine
for any damage.
4. Do not change the engine governor setting or over-
speed the engine. The governor controls the
maximum safe operating speed of the engine.
5. The blade, blade guard and debris shield are
subject to wear and damage. For your safety
protection, frequently check all components and
replace with original equipment manufacturer's
(O.E.M.) parts only. "Use of parts which do not
meet the original equipment specifications may
lead to improper performance and compromise
safetyr'
6. Maintain or replace safety and instruction labels, as
necessary.
7. Observe proper disposal laws and regulations for
gas, oil, etc. to protect the environment.
8. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
such as a water heater, furnace,clothes dryer etc.
9. Always refertothe operator's manual for proper
instructionson off-season storage.
4_ WARNING:YOUR RESPONSIBILITY
Restrict the use of this power machine to persons who read, understand and follow the warnings
and instructions in this manual and on the machine,
Figure 1
4

SECTION2: ASSEMBLINGYOUREDGER
IMPORTANT: This unit is shipped WITHOUT
GASOLINE or OIL. After setting up the unit, service
engine with gasoline and oil as instructed in the
separate engine manual packed with your unit.
NOTE: Reference to right or left hand side of the edger
is observed from the operating position.
Groundingthe Engine'sSparkPlug
• Disconnect the spark plug wire from the spark plug
and ground against the engine.
PositioningtheEdgerHandles
• Remove and discard any packaging cardboard that
may be present between the upper handle and the
lower handle.
• Depress the blade control bail at the top of the
upper handle and pivot the upper handle upward
until it snaps into place.
• Tighten the wing knobs which are located on both
the left and right sides of the handle. See Figure 2.
jUpper Handle
J
Upper Handle
Rope Guide
_gKnob
Figure 3
IMPORTANT:Make certain that the engine's spark plug
wire isproperly grounded as instructed earlier in this
section before proceeding on tothe next step.
• Stand behind the unit and hold the blade control
bail against the upper handle and gently pull the
starter rope out of the engine.
,_ WARNING: The edger blade WILL rotate
when the starter rope is pulled.
NOTE: The starter rope will not puff out of the engine
unless the blade contro/ bail (refer to Figure 3) is
depressed against the upper handle.
• Slip the starter rope through the top of the rope
guide.
• Retighten the wing knob which secures the rope
guide to the upper handle.
Figure 2
AttachingtheStarterRope
• Locate the eyebolt found on the right side of the
upper handle.
• Loosen, but do NOT remove, the wing knob which
secures the rope guide to the upper handle. See
Figure 3.

SECTION3: KNOWTHEEDGER
Bail
Pull Rope /Recoil Starter
Blade Depth
Control Lever
(Transport Position Shown)
Curb Height
Adjustment Lever
(If Equipped) _Blade Adjustment
Lever (If Equipped)
NOTE: Wheel and blade styles vary by model. Yours may differ slightly.
\Spindle Belt Guard
Figure 4
WARNING: Be familiar with all controls
and their proper operation. Know how to
stop the machine and disengage them
quickly.
NOTE: Refer to the Engine Manual packed with your
edger for a detailed description of all engine-related
controls and components.
PullRope/RecoilStarter
The pull rope/recoil starter is used to start the engine.
Primer
The primer is used to pump gas into the carburetor and
aid in starting the engine. Use it to start a cold engine,
but do not use it to restart a warm engine after a short
shutdown.
NOTE: Refer to the Engine Manual packed with your
edger for a detailed description of all engine-related
controls and components.
BladeControlBail
Located on the upper handle, the blade control bail
must be depressed against the upper handle in order to
operate the unit. Releasing the blade control stops the
BladeDepthControlLever
The blade depth control lever is located on the right
side of the upper handle. It is used to control the depth
of the cut. The further forward the blade depth control
lever is moved, the deeper into the soil the edger blade
will cut. See Figure 4.
BladeAdjustmentLever(if soequipped)
The blade adjustment lever, if so equipped, is located
on the front, left portion of the edger, behind the edger
blade. It is used to vary the angle of the edger blade
between one of three positions for edging, beveling, or
trenching. See Figure 4.
CurbHeightAdjustmentLever(if so
equipped)
The curb height adjustment lever, if so equipped, is
found on the rear portion of the edger.When placed in
an applicable notch, it aids in stabilizing the edger while
edging grass along a curb. See Figure 4.
IMPORTANT: Become familiar with all the controls
before operating the edger.
engine and the edger blade. See Figure 4.

SECTION4: OPERATINGTHEEDGER
The operation of any edger can result
in foreign objects being thrown into
the eyes, which can result in severe
eye damage. Always wear safety
glasses or eye shields. We
recommend wide vision safety mask
for over spectacles or standard
safety glasses
WARNING: Do not lower blade if blade is
over concrete, asphalt, rocks or the like. The
blade can strike the supporting surface,
resulting in personal injury or property
damage.
AddingGasolineAndOil
Service the engine with gasoline and oil as instructed in
the Engine Manual packed with your edger. Read
instructions carefully.
WARNING: Never fill fuel tank indoors, with
engine running or until the engine has been
allowed to cool for at least two minutes after
running.
StartingTheEngine
NOTE: Refer to the Engine Manual packed with your
edger for a detailed description of all engine-related
controls and components.
To start the edger's engine, proceed as follows:
•Attach the spark plug wire to the spark plug. Make
certain the metal cap on the end of the spark plug
wire is fastened securely over the metal tip on the
spark plug.
• Move the blade depth control lever back to the
START position in the adjacent (top) notch.
• Depress the primer bulb three times, pausing two to
three seconds between each push. In cold weather
(below 50°F/19°C), it may be necessary to depress
the primer bulb four or five times.
IMPORTANT: Using the primer to restart a warm engine
after a short shutdown is usually not necessary. Doing
so may result in a flooded engine.
• Standing behind the unit, depress the blade control
bail and hold it against the upper handle with your
left hand.
WARNING: This control mechanism is a
_lb afety device. Never attempt to bypass its
operation.
• With your right hand, grasp the recoil starter handle
and slowly pull the rope outward until engine
reaches the start of its compression cycle (the rope
will pull slightly harder at this point).
• After slowly allowing the rope to recoil, pull the rope
with a rapid, continuous, full arm stroke. Keep a firm
grip on starter handle throughout the entire stroke.
• Allow the starter handle to slowly return to the
eyebolt.
NOTE: If the engine fails to start after three pulls,
depress the primer an additional two times before
pulling the starter rope again.
To begin edging, proceed as follows:
• Move the blade depth control lever to the left and
place it into any of the five lower notches. The
further forward the blade depth control lever is
moved, the deeper or lower the blade will cut into
the ground.
IMPORTANT: For best results, proceed slowly along the
path being edged, slowly moving the edger back and
forth through the cutting area.
StoppingTheEngine
To stop the edger's engine, proceed as follows:
• Release the blade control handle.
IMPORTANT: Make certain that the engine's spark plug
wire is properly grounded as instructed in SECTION 2:
Assembling The Edger before storing the edger for its
next use.

SECTION5: MAKINGADJUSTMENTS
BladeTiltAdjustment(modelsso
equipped)
NOTE: Edgerfeatures varybymodeL Alledgermodels
do NOT come equipped for blade tilt adjustment nor is
there a blade tilt kit available to modify your edger if it
was not purchased equipped to do so.
The angle of the edger blade can be adjusted by
placing the blade adjustment lever in one of three
positions for edging, beveling, or trenching. See Figure
5.
Blade
Adjustment
Lever
Bevelir
Edging/Trenching
PositionShown
Figure 5
WARNING: Rotating cutting blade may
throw objects causing personal injury.
Keep area clear of bystanders and do not
operate without guards in place.
Beveling
Set the blade adjustment lever (refer to Figure 5) in the
first (left hand) or third (right hand) notch to place the
edger blade in position for beveling. See Figure 6.
Edging
Set the blade adjustment lever (refer to Figure 5) in the
center notch to place the edger blade in a 90° position
for edging. See Figure 7.
I
Edging/Trenching
Figure 7
Trenching(modelssoequipped)
NOTE: Edger features vary by model. All edger models
do NOT come equipped for trenching. If your edger was
not purchased equipped to do so, you may purchase
part no. 736-0366 (flat washer) and part no. 781-0748
(triplex edger blade) to utilize this feature.
WARNING: Disconnect the spark plug wire
and ground against the engine before
performing the following steps.
_ARNING: The edger blade is sharp. Wear
leather work gloves to protect your hands
when working around the edger blade.
•Working in front of the edger, with the rear wheels
backed up to a curb or the unit tilted back to keep it
from rolling backwards, grasp the spindle belt guard
with one hand and push towards the rear of the unit
to compress the spring and relieve the tension on
the drive belt.
• If it hasn't already freed itself, with your other hand,
carefully reach under the rear of the unit and
remove the belt from around the engine flywheel
pulley. See Figure 8.
Beveling Positions
Figure 6
Engine
Flywheel Pulley Belt Guard
Figure 8

Remove the spindle belt guard by removing the two
self tapping screws which secure it to the blade
plate assembly. See Figure 9.
\Blade Plate
Guard
Sheaves
Note: Wheel and blade styles vary by model.
Figure 9
Use two wrenches (one wrench to prevent the hex
bolt head from spinning and the other to unthread
the hex lock nut) to remove the hex lock nut and
bell washer that secure the edger blade, leaving the
dual edger blade in place. See Figure 10.
/
Hex Bolt Head Hex rock Nut
Note: Wheel styles vary by model.
Figure 10
Install the flat washer (part no. 736-0366) and the
triplex edger blade (part no. 781-0748) that are
packed separately in the box.
• Secure with the betl washer and the hex lock nut
removed earlier. See Figure 11.
Bell Washer
Figure 11
IMPORTANT:Use atorque wrench to tighten the hex
lock nut to between 37 foot-lbs, and 50 foot-lbs.
• Reinstall the spindle bett guard with the setf tapping
screws removed earlier.
• Grasp the spindle bett guard with one hand and
push towards the rear of the unit to compress the
spring, and with your other hand carefully place the
drive belt back onto the engine flywheel pulley.
IMPORTANT:Make certain that the drive belt is seated
correctly on the blade spindle and that itis riding
smoothly on the spindle sheaves and is not pinched
between them. Repeat the first three steps if the bett is
pinched.
• Set the blade adjustment lever (refer to Figure 5) in
the center notch to place the edger blade in a 90°
position (see Figure 7) and place the blade depth
control lever in the lowest position.
EdgingAlongACurb(modelsso
equipped)
NOTE: Edger features vary by modeL All edger models
do NOT come equipped to edge along a curb nor is
there a curb wheel kit available to modify your edger if it
was not purchased equipped to do so.
On models so equipped, the right, rear wheel of the
edger can be lowered into one of five positions to ease
the task of edging along a curb.
To adjust the height of the curb wheel, proceed as
follows:

• Releasethecurbheightadjustmentlevertolock
thewheelinposition.SeeFigure13.
• Lowertheright,rearwheelbymovingthecurb
heightadjustmentleverslightlytotheleft.See
Figure12.
Adjustment
Lever
/-
(Normal Operating
Position) Figure 12
Pivot the right, rear wheel into an applicable
position in relation to the height of the curb to be
edged along.
wb Height Adjustment Lever
Figure 13
SECTION6: MAINTAINING& SERVICINGTHEEDGER
WARNING: Disconnect the spark plug wire
and ground against the engine before
performing any adjustment, repairs or
maintenance.
Lubrication
Engine
Refer to the Engine Manual packed with your edger for
a detailed description of all engine-related service
specifications.
Wheels
Lubricate the wheels and bearings at least once a
season with a light oil. Also if the wheels are removed
for any reason, lubricate the surface of the axle bolt and
the inner surface of the wheel with light oil.
PivotPoints
Lubricate the pivot points on the blade control bail,
blade depth control lever, and if applicable, the blade
adjustment lever, and curb height adjustment lever with
light oil at least once a season.
BearingBlock
The bearing block is equipped with a grease fitting.
Lubricate with a grease gun after every 25 hours or at
least once a season. See Figure 14.
Fitting
Figure 14
ReplacingtheEdgerBlade
_WARNING: The edger blade is sharp. Wear
leather work gloves to protect your hands
when working around the edger blade.
_IL WARNING: Disconnect the spark plug wire
and ground against engine before
performing the following steps.
10

• Workinginfrontoftheedger,withtherearwheels
backeduptoacurbortheunittiltedbacktokeepit
fromrollingbackwards,graspthespindlebeltguard
withonehandandpushtowardstherearoftheunit
tocompressthespringandrelievethetensionon
thedrivebelt.
• Ifithasn'talreadyfreeditself,withyourotherhand,
carefullyreachundertherearoftheunitand
removethebeltfromaroundtheengineflywheel
pulley.
• Removethespindlebeltguardbyremovingthetwo
selftappingscrewswhichsecureittotheblade
plateassembly.RefertoFigure9.
• Usetwowrenches(onewrenchtopreventthehex
boltheadfromspinningandtheothertoremovethe
hexlocknutandbellwasher)toremovetheedger
blade.RefertoFigure10.
• Removeanddiscardtheedgerbladebutretainthe
bellwasherandhexlocknut.
• Installthereplacementedgerblade,thebell
washer(cuppedsidefacinginward)andthehex
locknutremovedearlier.
IMPORTANT:Useatorquewrenchtotightenthehex
locknuttobetween37foot-lbs,and50foot-lbs.
• Reinstallthespindlebeltguardwiththeselftapping
screwsremovedearlier.
• Graspthespindlebeltguardwithonehandand
pushtowardstherearoftheunittocompressthe
spring,andwithyourotherhandcarefullyplacethe
drivebeltbackontotheengineflywheelpulley.
IMPORTANT:Makecertainthatthedrivebeltisseated
correctlyonthebladespindleandthatitisriding
smoothlyonthespindlesheavesandisnotpinched
betweenthem.Repeatthefirstthreestepsifthebeltis
pinched.
Replacingthe DriveBelt
IMPORTANT: To aid in reassembly, note the orientation
of the drive belt on the two idler pulleys and the engine
pulley prior to performing the following steps. Refer to
Figure 15.
The edger drive belt is subject to wear and should be
replaced if any signs of cracking, shredding or rotting
are present. To replace the belt, proceed as follows:
• Working in front of the edger, grasp the spindle belt
guard with one hand and push towards the rear of
the unit to compress the spring and relieve the
tension on the drive belt.
• Ifit hasn't already freed itself, with your other hand,
carefully reach under the rear of the unit and
remove the belt from around the engine flywheel
pulley.
• Remove the spindle belt guard by removing the two
self-tapping screws which secure itto the blade
plate assembly. See Figure 9.
• Carefully remove the belt from off of the two idler
pulleys and the blade spindle, again making sure to
note the orientation of the belt. Discard the belt.
Install the replacement belt (Part No. 754-0465) in the
same configuration that the original belt was routed as
follows:
• Working from the front of the edger, place the belt
onto the blade spindle and then route it back onto
the two idler pulleys.
IMPORTANT:Make certain that the "V" side of the belt is
seated into the top pulley and the flat side of the belt is
seated into the bottom pulley. See Figure 15.
• Reinstall the spindle belt guard with the self tapping
screws removed earlier.
• Grasp the spindle belt guard with one hand and
push towards the rear of the unit to compress the
spring, and with your other hand carefully place the
drive belt back onto the engine flywheel pulley.
IMPORTANT: Make certain that the drive belt is seated
correctly on the blade spindle and that it is riding
smoothly on the spindle sheaves and is not pinched
between them. Repeat the first three steps if the belt is
pinched.
,_ WARNING: Never operate the edger without
the spindle belt guard in place.
_indle Belt
of Belt of Belt Guard
Figure 15
11

SECTION7: OFF-SEASONSTORAGE
Observe the following when preparing the edger for
long-term storage:
• Clean and lubricate unit thoroughly as instructed on
page 10 of this manual.
• Refer to the Engine Manual packed separately with
the edger for engine manufacturers's storage
instructions.
• Coat the edger blade with chassis grease to
prevent rusting and corrosion.
• Store the edger in a dry, clean area. Do not store
next to any corrosive materials, such as lawn
fertilizer.
• Coat the edger, especially any springs and
bearings with a light oil or silicone spray.
IMPORTANT:When storing any type of power
equipment in an poorly ventilated or metal storage
shed, care should be taken to rustproof the equipment.
SECTION8: TROUBLESHOOTING
Trouble Possible Cause(s)
Engine fails to start Dirty air cleaner
Engine runs erratic
Engine needs to be primed
Fuel tank empty
Stale fuel in gasoline tank
Throttle control lever not in
starting position
Spark plug wire disconnected.
Spark plug fouled
Engine flooded
Spark plug wire loose
Stale fuel in gasoline tank
Vent in gas cap plugged
Water or dirt in fuel system
Dirty air cleaner
Corrective Action
Refer to the Engine Manual packed with your unit.
Push primer bulb two or three times.
Fill tank with clean, fresh gasoline.
Drain gasoline and refill tank with clean, fresh gasoline.
Move throttle lever to FAST position.
Connect the spark plug wire to the spark plug.
Clean, adjust gap or replace spark plug.
Refer to the Engine Manual packed with your unit.
Connect and tighten spark plug wire.
Drain gasoline and refill tank with clean, fresh gasoline.
Clear vent of any debris.
Drain fuel tank. Refill with fresh fuel.
Refer to the Engine Manual packed with your unit.
Refer to the Engine Manual packed with your unit.
Carburetor out of adjustment
Engine overheats Engine oil level low Fill crankcase with proper oil.
Air flow restricted Clean the area around the engine's cooling fins.
Dirty air filter Replace the engine's air filter
Carburetor not adjusted properly Refer to the Engine Manual packed with your unit.
Excessive vibration Edger blade bent or damaged Replace edger blade.
Blade spindle bent or damaged Contact an authorized Troy-Bilt service dealer.
Drive belt slips Belt worn or stretched Replace drive belt.
12

SECTION9: MODEL550 AND551HANDLE
19t 15
\
16
REE PART
NO. NO.
1 710-0116
2 710-0449
3 710-1205
4 710-3008
5 710-0606
6 712-3009
7 720-0279
8 720-0142
9 720-0241
10 732-0369
DESCRIPTION
Screw, 5/16-18
Screw, 5/16-18
Eye Bolt
Screw, 5/16-18
Screw
Hex Lock Nut, 5/16-18
Wing Nut
Grip
Wing Knob
Compression Spring
REF. PART
NO. NO.
11 736-0451
12 746-04036
13 746-04052
746-04035
14 747-0976A
15 749-1225
16 749-4044
17 781-0741
18 781-0742
19 720-0297t
tlf so equipped
DESCRIPTION
Saddle Washer,.320 ID x.93 OD
Wheel Adjustment Cable
Control Cable (Tecumseh)
Control Cable (Briggs & Stratton)
Bail Handle
Upper Handle
Lower Handle
Depth Index Bracket
Depth Index Lever
Foam Grip
13

Model550 And551Frame
15
2lO
6
lZ@ 13
7 __12
8 j;. 4
REE PART
NO. NO.
1 710-0191
2 710-0599
3 710-0654A
4 710-0944
5 712-0431
6 731-04168
7 736-0320
8 736-0452
9 736-3052
10 736-3090
11 750-04142
12 756-0313
13 756-1035A
14 756-1150A
15 787-01072
DESCRIPTION
Screw, 3/8-24
Screw, 1/4-20
Screw, 3/8-16
Screw, 3/8-16
Flange Lock Nut, 3/8-16
Debris Guard
Flat Washer, 3/8 ID x 1.37 OD
Bell Washer,.396 x 1.140
Flat Washer,.406 x 1.00
Flat Washer,.260 x.720
Pulley Mount Spacer
Flat Idler Pulley, 1.88 OD
Idler Pulley
Combination Flywheel Pulley
Frame
14

Model550 And551SpindleAssembly
31t /JI.J v
13"
2;
10
/
19 9
/20
23
/
/,!
14 /
5
V-BELTS are specially designed to engage ana
disengage safely. A substitute tnon-OEM pV-Belt
can be dangerous by not disengaging completely.
REE
NO.
1 687-02019
2 710-0395
3 710-0599
4 710-1143A
5 712-3009
6 712-3027
7 712-3056
8 714-3010
9 718-04012
10 731-04158
11 731-04207
12 732-0187
13 732-0188A
14 736-0119
15 736-0302
16 736-0317
PART
NO. DESCRIPTION
Blade Plate Assembly
Hex Screw, 5/16-18
Self-tapping Screw, 1/4-20
Hex Screw, 5/8-18
Hex Lock Nut, 5/16-18
Hex Flange Nut, 1/4-20
Jam Nut, 5/8-18
Cotter Pin
Bearing Cup
Blade Guard
Bearing Block
Compression Spring
Double Torsion Spring
Lock Washer
17 736-3090
18 737-3000
19 738-04025
20 741-0524
21 747-04110
22 748-0273
23 750-04105
24 750-0547
25 754-0465
26 756-0449
27 781-0080
28 781-0086
29 787-01081
REE PART
NO. NO. DESCRIPTION
Flat Washer,.260 x.72
Lube Fitting, 3/16
Pin, 1/4-20
Bearing,.625 ID x 1.57 OD
Blade Adjustment Rod
Spacer.635 ID x.88 OD
Spacer,.63 x 1.12 x 1.06
Spacer,.632 ID x.875 OD
Belt
Sheave
Blade
Spindle Belt Guard
Index Bracket
30 736-0366¢ Flat Washer
Flat Washer,.632 tD,.943 OD 31 781-0748t Tri Star Blade
Bell Washer,.63 ID x 1.20D
tlf so equipped
15

Model550 And551WheelAssembly
(Frameshownforreferenceonly)
2
7
18
6
REF. PART
NO. NO.
1 687-02022
2 712-0431
3 732-04045
4 734-1987
5 734-1988
6 736-0182
7 736-0208
8 736-0232
9 736-0234
10 738-0213
11 738-0380
12 738-04036
13 738-04037
14 738-04041
15 750-04129
16 750-04165
17 750-0664
18 781-0100
19 787-01074
DESCRIPTION
Curb Height Adjustment Lever
Flange Lock Nut, 3/8-16
Torsion Spring
Wheel 8xl .8
Wheel 7xl .8
Spring Washer,.500 x 1.00
Flat Washer,.51 ID x 1.50D
Wave Washer,.531 ID x.781 OD
Washer,.385 x 1.5
Shoulder Screw,.498 x 1.445
Shoulder Screw,.50 x.27
Shoulder Screw,.50 x 4.62
Shoulder Screw,.50 x 9.36, 3/8-16
Shoulder Screw,.50 x 11.61
Spacer,.525 x.775
Spacer,.525 x.775
Spacer,.505 ID x.88 OD
Curb Height Adjuster Plate
Wheel Bracket
16

NOTES
17

MANUFACTURER'S LIMITED WARRANTY FOR:
n n i/i /m
The limited warranty set forth below is given by Troy-Bilt LLC
with respect to new merchandise purchased and used in the
United States, its possessions and territories.
Troy-Bilt LLC warrants this product against defects for a
period of two (2) years commencing on the date of odgina]
purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in matedals or
workmanship. This limited warranty shall only apply if this
product has been operated and maintained in accordance
with the Operator's Manual furnished with the product, and
has not been subject to misuse, abuse, commercial use,
neglect, accident, improper maintenance, alteration,
vandalism, theft, fire, water, or damage because of other pedl
or natural disaster. Damage resulting from the installation or
use of any accessory or attachment not approved by Troy-Bilt
LLC for use with the product(s) covered by this manual will
void your warranty as to any resulting damage.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a period
of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in matedals or workmanship of
OTHER component parts. Normal wear parts and
components include, but are not limited to: batteries, belts,
blades, blade adapters, grass bags, rider deck wheels, seats,
snow thrower skid shoes, shave plates, auger spiral rubber,
and tires.
ROW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1-
330-558-7220, or log on to our Web site at www.troybilt.com.
This limited warranty does not provide coverage in the
following cases:
a. The engine or component parts thereof. These items
carry a separate manufacturer's warranty. Refer to
applicable manufacturer's warranty for terms and
conditions.
b. Log splitter pumps, valves, and cylinders have a sepa
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure.
d. Troy-Bilt LLC does not extend any warranty for
products sold or exported outside of the United States,
its possessions and territories, except those sold
through Troy-Bilt LLC's authorized channels of export
distribution.
e. Parts that are not genuine Troy-Bilt parts are not
covered by this warranty.
f. Service completed by someone other than an
authorized service dealer is not covered by this
warranty.
g. Transportation charges and service calls are not
covered.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind Troy-Bilt LLC. During the period of the
warranty, the exclusive remedy is repair or replacement
of the product as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. Troy-Bilt
LLC shall not be liable for incidental or consequential
loss or damage including, without limitation, expenses
incurred for substitute or replacement lawn care services
or for rental expenses to temporarily replace a warranted
product.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the
odgina] purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This
limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Troy-Bilt LLC,P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:[phone]