BOMBARDIER Sacari 377 1987 User manual

operator's
manual
414 6061 00
IC

model
V.I.N.
purchase date
warranty expiry date
To be completed by dealer at time of sale.
DEALER IMPRINT AREA
The following are trademarks of Bombardier Inc.
AFTER SALES SERVICE
BOMBARDIER INC.
VALCOURT (QUEBEC)
CANADA, JOE 2LO
u~
DualitY
Service
Litho'd in Canada
ALPINE®
BLIZZARD®
BOMBARDIER®
CARRY-BOOSE®
CITATION®
ELAN®
ELITE®
ESCAPADE*
EVEREST®
®*Trademarks of Bombardier Inc.
FORMULA*
SAFARI*
FUTURA® SKANDIC®
GRAND PRIX SPECIAL® SKI-DOO®
MIRAGE® SONIC®
MOTO-SKI® SPIRIT®
NORDIK®
STRATOS*
NUVIK® T'NT®
OLYMPIOUE®
TUNDRA*
ROTAX®
All rights reserved
10
Bombardier Inc.

FOREWORD ________________ __
The operator manual and the Snow-
mobile Safety Handbook
have been pre-
pared to acquaint the owner I operator
of a new snowmobile with the various
vehicle controls, maintenance and safe
operating instructions.
Each is indispen-
sable for the proper
use of the product,
and should
be kept with the vehicle at
all times.
Should you have any questions per-
taining to the warranty and its applica-
tion, please consult the
"Often Asked
Questions" section of this manual, or
your authorized dealer.
This manual uses the following sym-
bols.
• WARNING: Identifies
an instruc-
tion which, if not followed, could
cause personal injury
or death.
"W'CAUTION: Denotes an instruction
T which, if not followed, could se-
verely damage vehicle components.
0
NOTE: Indicates supplementary in-
formation needed to fully complete
an instruction.
Although the mere reading of such in-
formation does not eliminate the hazard,
your understanding of the information
will promote its correct
use.
• WARNING: The engines and the
corresponding components iden-
tified
in this manual should not be uti-
lized
on product(s) other than those
mentioned
on the cover page of this
manual.
The information, illustrations and com-
ponents/system descriptions contained
in this manual are correct at time of pu-
blication. Bombardier
Inc. however, main-
tains a policy of continuous improve-
ment of its products without imposing
upon itself any obligation to install them
on products previously manufactured.
Bombardier
Inc. reserves the right at any
time to discontinue or change specifi-
cations, designs, features, models or
equipment without incurring obligation.
The illustrations show the typical cons-
truction of the different assemblies and,
in all cases, may not reproduce the full
detail or exact shape of the parts shown,
however, they represent parts which
have the same or a similar function.
Most specifications
are given in both
metric and customary units. Where pre-
cise accuracy
is not required, some con-
versions
are rounded to even numbers
for easier
use.
A shop manual can be obtained for
complete service, maintenance and
re-
pair information.
"W'CAUTION: Several components
T of this vehicle are built with parts
dimensioned
in the metric system.
Most fasteners are metric and must
not be replaced by customary fasten-
ers or vice versa. Mismatched or in-
correct fasteners could cause damage
to the vehicle
or possible personal in-
jury.

SAFETY MEASURES _____ _
Observe the following
precautions:
• Throttle mechanism should be check-
ed for free movement before starting
engine.
• The snowmobile engine can
be stop-
ped by activating the emergency cut-
out or tether switches or turning
off
the key.
• Clean and check operation ofthe head-
light tail light and brake light.
• Engine should
be running only when
belt guard and/or pulley guard
is se-
cured in place.
• Never run the engine
without drive
belt installed. Running
an unloaded
engine can prove to
be dangerous.
• Never run the engine when the track
is raised off the ground.
• It can
be dangerous to run engine
with the hood removed.
• Gasoline
is flammable and explosive
under certain conditions. Always mani-
pulate
in a well ventilated area. Do
not smoke or allow open flames or
sparks
in the vicinity. If gasoline
fumes are noticed while driving, the
cause should
be determined and cor-
rected
without delay.
• Maintain your vehicle
in top mechan-
ical condition at all times.
• Your snowmobile
is not designed to
be driven or operated on black top,
bare earth, or other abrasive surfaces.
On such surfaces abnormal and ex-
cessive wear of critical parts
is ine-
vitable.
• Your snowmobile
is not designed to
be operated on public streets, road
or highways.
In most States and Pro-
vinces, it
is considered an illegal oper-
ation.
• Installation of other than standard
equipment, including ski-spreaders,
bumpers, pack racks, etc., could
severely affect the stability and safe-
ty of your vehicle. Avoid adding on
accessories that alter the basic ve-
hicle configuration.
• Whenever the vehicle
is parked out-
doors, overnight or for a long peri-
od, it is suggested to protect it against
the inclemency of the weather with
a snowmobile cover.
•
Do not lubricate throttle and/or brake
cables and housings.
• Only perform procedures
as detailed
in this manual. Unless otherwise spe-
cified, engine should
be turned OFF
for all lubrication and maintenance
procedures.
• Should removal
of a nylon lock nut
be required when undergoing repairs/
disassembly, always replace
by new
ones. Tighten
as specified in the ap-
plicable Shop Manual.
PLEASE READ AND UNDERSTAND ALL
WARNINGS AND CAUTIONS
IN THIS
MANUAL AND
ON THE VEHICLE.
THIS MANUAL SHOULD REMAIN WITH THE VEHICLE AT
THE TIME OF RESALE.
2-----------------------------

INDEX ________________________ _
THE 1987 "SNOWMOBILE LIMITED WARRANTY"
OFTEN ASKED QUESTIONS ....................... .
LISTING OF AREA DISTRIBUTORS ................. .
HOW TO IDENTIFY YOUR SNOWMOBILE ........... .
CONTROLS/INSTRUMENTS
Throttle lever, brake lever, ignition switch, light switch, headlamp dimmer
switch, emergency cut-out switch, tether cut-out switch, rewind starter han-
dle, primer, adjustable steering handle, speedometer, electric fuel level gauge,
injection oil
level pilot lamp, high beam pilot lamp, tank cap, hood opening,
4
6
8
9
retractable headlamp lever, tool box, fuse holders . . . . . . . . . . . . . . 10
BREAK-IN PERIOD
Engine and belt break-in, 10 hour-inspection, inspection check list 13
FUEL & OIL
Recommended gasoline, recommended oil, oil injection system 15
PRE-START CHECK
Check points ............... . 16
STARTING PROCEDURE
Manual starting, electric starting, before riding, emergency starting 16
LUBRICATION
Frequency, steering mechanism, drive axle, slide suspension, chaincase oil
level, oil injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
MAINTENANCE
Maintenance chart, belt guard removal and installation, drive belt removal,
drive belt condition, new drive belt, brake condition, brake adjustment, spark
plugs, battery, suspension condition, stopper strap condition, suspension
adjustment, track condition, track tension and alignment, drive pulley, steering
mechanism, steering adjustment, muffler attachments, engine head nuts,
engine mount nuts, carburetor adjustment, oil injection system, fan belt, head-
lamp beam aiming, bulb replacement, general inspection . . . . . . . . . . . .
20
STORAGE
Track, suspension, skis, controls, chaincase, drive pulley, engine and primer
lubrication, fuel tank
and carburetor, battery, chassis, general inspection, sus-
pension stopper strap . . . . . . . . . . .
32
PRE-SEASON PREPARATION
Pre-season preparation chart ...................... .
36
37
39
40
42
44
TROUBLE SHOOTING GUIDE ..
TOOLS ................. .
SPECIFICATIONS ........ .
WIRING DIAGRAMS ..
Sl INFORMATION GUIDE .
------------~------------3

THE 1987 SNOWMOBILE
LIMITED WARRANTY----------
1 -PERIOD
BOMBARDIER® INC. as manufacturer, warrants FROM THE DATE OF FIRST
CONSUMER SALES, every
1987 BOMBARDIER snowmobile, sold as NEW AND
UNUSED, and predelivered by
an authorized BOMBARDIER dealer for a period of:
• 12 consecutive months.
2- WHAT BOMBARDIER WILL DO
BOMBARDIER will repair and/or replace, at its option, components defective
in material and/or
workmanship (under normal use and service,) with a genuine
BOMBARDIER
component without charge for parts or labour, at any authorized
BOMBARDIER dealer during said
warranty period.
3- CONDITION TO HAVE WARRANTY WORK PERFORMED
Present to the servicing dealer, the hard copy of the BOMBARDIER Warranty
Registration card or
proof of purchase received by the customer from the sel-
ling dealer
at time of purchase.
4 - WARRANTY TRANSFER
This warranty is transferable to subsequent owner(s) for remainder of warran-
ty period from original date of sale.
5 - EXCLUSIONS - ARE NOT WARRANTED
• Normal wear on all items such as, but not limited to:
-drive belts -bulbs
-slider shoes -runners on skis
-spark plugs
• Replacement parts and/or accessories
which are not genuine BOMBARDIER
parts and/or accessories.
• Damage resulting from installation
of parts other than genuine BOMBARDIER
parts.
• Damage caused by failure
to provide proper maintenance as detailed in the
Operator's Manual. The labour, parts and lubricants costs of all maintenance
services, including tune-ups and
adjustments will be charged to the owner.
• Vehicles designed and/or used
for racing purposes.
• All optional accessories installed on
the vehicle.
(The normal
warranty policy for parts and accessories, if any, applies).
• Damage resulting from accident, fire or other casualty, misuse, abuse or ne-
glect.
• Damage resulting
from operation of the snowmobile on surfaces other than
snow.
• Damage resulting from modification
to the snowmobile not approved in writ-
ing by BOMBARDIER.
4 _____________ _

• Losses incurred by the snowmobile owner other than parts and labour, such
as,
but not limited to, transportation, towing, telephone calls, taxis, or any
other incidental or consequential damage.
6 - BATTERY WARRANTY:
• 12 consecutive months. (Pro-rated)
100% warranty coverage will start on the date the snowmobile was pur-
chased and run
to the following April 30th. The remainder of the 12 month-
period will be pro-rated as follows:
-
50% from April 30th to December 1st.
-
40% from December 1st to December 31st.
-
30% from January 1st to end of warranty.
7 - EXPRESSED OR IMPLIED WARRANTIES
This warranty gives you specific rights, and you may also have other le-
gal rights which may vary from state to state, or province to province.
Where applicable this warranty is expressly in lieu of all other expressed
or implied warranties of BOMBARDIER, its distributors and the selling
dealer, including any warranty of merchantability or fitness for any parti-
cular purpose; otherwise the implied warranty is limited to the duration
of this warranty. However, some states or provinces do not allow limi-
tations on how long an implied warranty lasts, so the above limitation
may not apply.
Neither the distributor, the selling dealer, nor any other person has been
authorized to make any affirmation, representation or warranty other than
those contained in this warranty, and if made, such affirmation,
representation or warranty shall not be enforceable against BOMBAR-
DIER or any other person.
Some states or provinces do not allow the exclusion or limitation of inci-
dental or consequential damages, so the above limitation or exclusion
may not apply.
BOMBARDIER INC. reserves the right to modify its warranty policy at
any time, being understood that such modification will not alter the war-
ranty conditions applicable to vehicles sold while the above warranty is
in effect.
8 - CONSUMER ASSISTANCE
If a servicing problem or other difficulty occurs, we suggest the following:
1. Try to solve the problem at the dealership with the Service Manager or Owner.
2. If this fails, contact your area distributor listed in the Operator's Manual.
3. Then
if your grievance still remains unsolved, you may write to us:
Bombardier Inc.
Service
Department
Recreational Products Division
Valcourt (Quebec), Canada, JOE 2LO
February
1986
Bombardier Inc.
Valcourt (Quebec), Canada, JOE 2LO
®*Trademarks of Bombardier Inc.
----------------------5

OFTEN ASKED
QUESTIONS ________________________ __
0: Why must my snowmobile be registered? After all I do have my original invoice
as proof of when I purchased my snowmobile.
A: Your warranty is valid at any authorizeddealer of the product. Your registra-
tion is the key elementin providing the servicing dealer with the necessary data
to complete warranty claim forms.
This information is also usedto notifyowners
in the event
of a safety recall.
0: Who should send the registration card to Bombardier Inc.?
A: The dealer. However, the customer must make sure that it has been sent.
The company might contact you should your vehicle be recalled or in case of
a particular warranty campaign.
0: I bought my snowmobile in O'King County but I snowmobile in Washington
County. Can the dealer in Washington County accept to perform warranty work
on my snowmobile?
A: Yes, any authorized dealer in North America can perform warranty repairs,
providing the customer warranty registration card is presented.
0: Where can I find information on the lubrication and maintenance of my snow-
mobile?
A: In this Operator Manual provided with the vehicle at the time of first sale.
0: Will the entire warranty be void or cancelled, if I do not operate or maintain my
new snowmobile exactly
as specified in the Operator's Manual?
A: The warranty of the new snowmobile cannot be "Voided" or "Cancelled':
However, if a particularfailure is causedby operation or maintenance other than
is shown in the Operator Manual, THAT failure
may not be covered under war-
ranty This includes service work
performed by the customer, especially the
criticaladjustments to ignition, timing, carburation
and oilinjection/or oilmixture.
0: Would you give some examples of abnormal use or strain, neglect or abuse?
A: These terms are general and overlap each otherin areas. Some specific ex-
amples
may include: running the machine out of oil, chain failure caused by
a lack of lubrication, operating the machine with a broken or damaged part
which causes another part to fail, and so on. If you have any specific questions
on operation or maintenance, please contact your dealer for advice.
6 __________________________ _

0: What costs are my responsibility during the warranty period?
A: The customer's responsibility includes allcosts of normal maintenance ser-
vices, non-warranty repairs, accidents
and collision damage, as well as oils,
and spark plugs, and incidental or consequential damages costs as explained
in the warranty.
0: Are "Genuine" Bombardier replacement parts used in warranty repairs covered
by warranty?
A: Yes. When installed by an authorizeddealer, any "genuine" Bombardier part
used in warranty repairs assumes the remaining warranty that exists on the
machine.
0: If I sell my snowmobile within the warranty period, will the new owner qualify
for the balance
of the warranty?
A: Yes, provided the unit has already been registered with the manufacturer.
Note that the change
of ownership card in this manual should be completed
and sent to Bombardier Inc.
0: How can I receive the best owner assistance?
A: The satisfaction and goodwill of the owners of Bombardierproducts are of
primary concern to your dealer and Bombardier Inc. Normally, any problems
thatarise in connection with the sales transaction
or the operation of yoursnow-
mobile willbe handledby your Dealers Sales or Service Departments. It is reco-
gnized, however, that despite the best intentions
of everyone concerned,
misunderstandings
will sometimes occur. If you have a problem that has not
been handled to your satisfaction through normal channels, we suggest that
you discuss yourproblem with a member
of dealership management. Frequently,
complaints are the result
of a breakdown in communications and can quickly
be resolved by a member of the dealership management. If the problem already
has been reviewed with the Sales Manager
or Service Manager, contact the
Dealer
himself or the General Manager.
----------------------~7

LISTING OF AREA
DISTRIBUTORS
CANADIAN DISTRIBUTORS
Quebec Branch
1350 Nobel
Boucherville (Quebec) J4B 1A1
[phone]
Province
of Quebec
Ontario Branch
230 Bayview Drive
Barrie (Ontario)
L4N 4Y8
(705)
728-8600
Province of Ontario
Technical office
P.O. Box 7060
Riverview (New Brunswick) E1 B 1 VO
[phone]
Atlantic Region
BROOKS EQUIPMENT LIMITED
1616 King, Edward Street
P
0. Box 985
Winnipeg (Manitoba)
R3C 2V8
(204)
633-7247
British Columbia, Manitoba, Saskatchewan,
Alberta,
Yukon
CHARLES R. BELL LIMITED
Newfoundland, Labrador
Offices
-Riverside Drive
P.O. Box 1050
Corner Brook (Newfoundland) A2H 6J3
[phone]
- 81 Kenmount Road
P.O. Box 8127
St-John's (Newfoundland) A1 B 3N1
[phone]
HUDSON'S BAY CO. LTD.
165 Hymus
Blvd
Pointe-Claire (Quebec) H9R 1 G2
[phone]
North-West Territories, Franklin District &
Keewatin
AMERICAN DISTRIBUTORS
BOMBARDIER CORPORATION
All States (excluding Alaska)
SERVICE OFFICES
- East Main Street Road
Malone, New York 12953
[phone]
Technical office
(506)
386-6117
- 4505 West Superior Street
P.O. Box 16106
Duluth, Minnesota
55816-016
[phone]
-
P.O. Box 1569
Idaho Falls, Idaho,
83403
[phone]
NATIONAL SALES OFFICE
-O'Hare Lake Plaza
2350 Devon Avenue
Suite 150
Des Plaines, Illinois 60018
[phone]
MILLER EQUIPMENT AND RECREATIONAL
CENTER
1 049 Whitney Road
Anchorage, Alaska 99501
(907)
274-9513
Alaska
8 __________________________ __

HOW TO IDENTI-FY
YOUR SNOWM·OB.LE ----------
The main components of your snowmo-
bile (engine, track and frame) are iden-
tified
by different serial numbers. It may
sometimes become necessary to locate
these numbers for warranty purposes or
to trace your snowmobile
in the event
of theft.
A000000001
ENGINE
SERIAL
NUMBER
Vehicle serial number meaning
0000 00000
~
Model no Vehicle no
A000000013
A009005002
0 NOTE: We strongly recommend that you take note of
all the serial numbers on
your vehicle and supply them to your insurance company. It will surely help in
the event a snowmobile is stolen.
--------------------------9

CONTROLS/INSTRUMENTS ___ _
A009007009
A) Throttle lever
8) Brake lever
C) Ignition switch
D) Light switch (Electric starting)
E) Head/amp dimmer switch
F) Emergency cut-out switch
G) Tether cut-out switch
H) Rewind starter handle
!) Primer
A) Throttle Lever
Located on the right side of handlebar.
When compressed, it controls the en-
gine speed and the engagement of the
transmission. When released, engine
speed returns automatically to
idle.
F
A
c
I
H
p
0
J) Adjustable steering handle
K) Speedometer
L) Electric fuel level gauge
M) Injection oil level pilot lamp (red)
N) High beam
pilot lamp (blue)
0) Tank cap
P) Hood opening
0) Retractable head/amp lever
B) Brake Lever
Located on the left side of handlebar.
When compressed, the brake
is applied.
When released, it automatically returns
to its original position. Braking effect
is
proportionate to the pressure applied on
the lever and to the type of terrain and
its snow coverage.
10--------------------------

C) Ignition Switch
Manual starting
OFF
A002007002
...,ON
-LIGHT
Key operated 3 position switch. To start
engine, first turn
key clockwise to ON po-
sition.
To stop engine, turn key counter-
clockwise to
OFF position.
To put lights on while engine is running,
turn
key to LIGHT position.
Electric starting
OFF
., ON
-START
A002007002
Key operated, 3 position switch. To start
engine, turn
key fully clockwise to START
position and hold. Return key to ON po-
sition immediately when engine
has start-
ed.
To stop engine, turn key counter-
clockwise to
OFF position.
.,..-CAUTION: Holding key in START
T position when engine has started
could damage starter mechanism.
D) Light Switch
(Electric starting)
To illuminate headlamp and taillight, pull
switch knob. (Ignition switch must
be
turned to ON position).
E) Headlamp Dimmer Switch
The dimmer switch allows correct selec-
tion
of headlamp beam. To obtain high
or low beam simply flick switch.
f) Emergency Cut-Out Switch
To stop the engine in an emergency,
push the button to the lower
off posi-
tion
and simultaneously apply the brakes.
To start engine, button must be at the
upper
on position.
Upper position
Before starting
A017006004
+OFF
Lower position
to stop engine
The driver of this vehicle should famil-
iarize himself
with the function of this
device
by using it several times on first
outing. Thereby being mentally prepared
for emergency situations requiring
its use.
•
WARNING: For safety reasons, the
emergency cut-out switch is ea-
sily accessible;
be careful not to oper-
ate it inadvertently.
• WARNING:
If the switch has been
used in an emergency situation
the source of malfunction should
be
determined and corrected before re-
starting engine.
__________________________ 11

G) Tether Cut-Out Switch
Attach tether cord to wrist or other con-
venient location of the driver's clothing.
Snap tether cut-out cap over recepta-
cle before starting engine.
If emergency engine
"shut off" is re-
quired, completely pull cap from safety
switch and engine power will
be auto-
matically shut
"off".
0 NOTE: The cap must
be installed
on the safety switch at
all times in
order to operate the vehicle.
• WARNING: If the switch
is used
in an emergency situation the
source of malfunction should
be de-
termined
and corrected before restart-
ing engine.
H) Rewind Starter Handle
Auto rewind type located on right hand
side of vehicle.
To engage mechanism,
pull handle.
I) Primer
Pull and push button (2-3 times) to acti-
vate primer. The primer should always
be used for cold engine starts. After
engine
is warm however, it is not neces-
sary to use primer when starting.
J) Adjustable Steering Handle
-Remove steering pad.
-Loosen the four (4) retaining screws.
-Adjust the handle to the desired po-
sition.
•WARNING: Do not adjust too
high
as the brake lever may con-
tact the windshield when turning.
-Lock the steering handle in place by
tightening the four (4) retaining
screws to
26 N•m (19 lbf•ft).
-Reinstall steering pad.
K) Speedometer
The speedometer is linked directly to the
drive axle. Direct-reading dial indicates
the speed of the vehicle. Odometer re-
cords the total distance travelled
in ki-
lometers.
L) Electric fuel level gauge
The electric fuel gauge is located in the
dashboard and allows driver to observe
the fuel level while riding the snowmo-
bile.
M) Injection Oil Level Pilot
Lamp (Red)
Will light up when injection oil level is
low. Check level and replenish as soon
as possible.
.,.,. CAUTION: Do not run engine un-
T til it is out of oil. Serious engine
damage will occur.
Whenever brake lever is compressed, oil
level pilot lamp should light
up. If not,
replace lamp.
N) High Beam Pilot Lamp
(Blue)
Lights up when headlamp is on high
beam.
0) Tank Cap
Unscrew to fill up tank then fully tighten.
• WARNING: Never
use a lit match
or open flame to check fuel level.
P) Hood Opening
Pull down the latches to unlock the
hood from the anchor.
0 NOTE: Always lift hood gently up
until stopped
by restraining device.
• WARNING: It
is dangerous to run
an engine with the hood open,
unfastened
or removed.
Q) Retractable Headlamp
Lever
Push lever forward to expose headlamp.
To retract, pull lever backward.
12 __________________________ __

Tool Box
Located under the hood. To gain access,
tilt hood. Ideal location for spare plugs,
rope, first aid kit, flashlight, etc
...
Fuse Holders
Starter (electric starting)
Starting system is protected with a 30
amperes rated fuse. Fuse holder is lo-
cated near the starter. If starter does not
operate, check fuse condition and if ne-
cessary replace.
Ignition switch (electric starting)
Ignition switch and instruments are pro-
tected
with a 15 amperes rated fuse.
Fuse holder is located near the injection
oil tank. If instruments stop operating,
check fuse condition and if necessary
replace.
BREAK-IN PERIOD ______ _
Engine
With Bombardier-Rotax snowmobile en-
gines, a break-in period
is required be-
fore running the vehicle at full throttle.
Engine's manufacturer recommendation
is 10 to 15 operating hours. During this
period, maximum throttle should not ex-
ceed
3/4, however, brief full acceleration
and speed variations contribute to a good
break-in. Continued wide open throttle
accelerations, prolonged cruising
speeds,
and lugging are detrimental during the
break-in period.
0 NOTE:
For the break-in period on-
ly, 450 ml (16 oz) of Bombardier
Snowmobile Injection oil should
be
added to fuel for the first full fuel tank
filling.
W' CAUTION: Remove and clean
T spark plugs after engine break-in.
Belt
A new drive belt requires a break-in pe-
riod of 25 km (15 miles).
1 0-Hour Inspection
As with any precision piece of mechani-
cal equipment, we suggest that after the
first
10 hours of operation or 30 days af-
ter the purchase, whichever comes first,
your vehicle
be checked by the dealer.
This inspection will give the opportunity
to discuss the unanswered questions en-
countered during the first hours of opera-
tion. Remember that it
is easier to remedy
at this time than to allow the snowmo-
bile to operate until a possible failure oc-
curs.
The 10 hour inspection is at the ex-
pense of the vehicle owner.
-------------------------------------------------13

10-HOUR INSPECTION CHECKLIST
.I
Engine timing
Fan belt tension
Spark plugs condition: (Remove and clean)
Carburetor adjustment
Oil injection pump adjustment
Engine head nuts
Engine mount nuts
Muffler attachment
Chaincase oil level
Injection system oil level
Brake operation and lining condition
Ski alignment (runners condition)
Steering arm, retorque
to 50 N•m (37 lbf•ft)
Handlebar bolts, retorque to 26 N•m (19 lbf•ft)
Pulley alignment and drive belt condition
Track condition, tension and alignment
Lubrication (steering, suspension, drive axle)
Electrical wiring (loose connections, stripped wires, damaged insula-
tion), tighten
all loose bolts, nuts and linkage
Operation
of lighting system (HI I LO beam, brake light, etc.), test
operation of emergency cut-out switch and tether switch
Battery electrolyte level (electric starting)
We recommend that you have your dealer sign this inspection list.
Date of 10 hour inspection Dealer signature
14---------------------------

FUEL & OIL _________ _
Recommended Gasoline
Use regular leaded gasoline available
from
all service stations.
-.r CAUTION: Never experiment with
T different fuel or fuel ratios. Never
use naphtha, methanol, gasohol or
similar products.
• WARNING: Never
"top up" the
gas tank before placing the vehi-
cle in a warm area.
At certain temper-
atures, gasoline will expand and over-
flow.
Always wipe off any gasoline
spillage
from the snowmobile.
Recommended Oil
Use "Bombardier Snowmobile Injection
Oil" (P/N 496 0133 00 - 1 liter) avail-
able from the dealer. This type of oil will
flow at temperatures
as low as minus
40°C (-40°F).
If "Bombardier Snowmobile Injection
Oil" is unavailable, substitute with BLIZ-
ZARD OIL. (P/N 496 0135 00-500 ml).
-.r CAUTION: Never use outboard
T or straight mineral oils.
Oil Injection System
Always maintain a sufficient amount of
Bombardier Snowmobile injection
oil in
the injection oil tank.
-.r CAUTION: Check level and refill
T every time you refuel.
0 NOTE:
To assure additional pro-
tection during the initial engine
break-in, 500
ml (18 imp. oz.) of BLIZ-
ZARD OIL should be added to fuel for
the first full fuel tank filling.
--------------------------15

PRE-START CHECK ______ _
Check Points
• ACTIVATE THE THROTTLE CON-
TROL
LEVER SEVERAL TIMES to
check that it operates easily and
smoothly. The throttle control lever
must return to idle position when
released.
• Check that the skis and the track
are
not frozen to the ground or snow sur-
face
and that steering operates freely.
• Activate the brake control lever and
make sure the brake fully applies be-
fore the brake control lever touches
the handlebar grip.
STARTING
• Check injection oil level.
• Check fuel level.
• Verify that the path ahead of the ve-
hicle
is clear of bystanders and ob-
stacles.
• WARNING: Only start the snow-
mobile once
all components are
checked and functioning properly.
PROCEDURE ________________________ __
Test throttle control lever.
Check that the emergency cut-out
switch
is in the ON position.
A017006004
Upper position
before starting engine
Ensure the tether cut-out cap is in posi-
tion and that the cord
is attached to the
clothing.
Activate the primer (2 or 3 times).
0 NOTE: The
use of the primer is
not necessary when the engine is
warm.
Manual Starting
Insert the key in the ignition and turn to
ON position.
Grasp manual starter handle firmly and
pull slowly until a resistance
is felt then
pull vigorously. Slowly release the
re-
wind starter handle.
• WARNING: Do not apply throttle
while starting.
Electric Starting
,.,. CAUTION: Never operate the
T snowmobile with the battery re-
moved or disconnected. As it reduce
voltage fluctuations, operating vehicle
without battery might cause instru-
ments or bulbs failure.
Insert key in ignition switch.
Turn ignition key clockwise until starter
engages.
,.,. CAUTION: To avoid starter over-
T heating, the cranking period should
never exceed 30 seconds and a rest
period should be observed between the
cranking
cycles to let starter cool down.
Release key immediately when engine
has started. If engine does not start on
first try,
key must be turned fully back
to
OFF each time.
• WARNING: Do not apply throttle
while starting.
16 ______________________ ___

0
NOTE: If for some reason the vehi-
cle cannot
be started electrically,
place ignition
key to ON position and
start engine manually.
Before Riding
Check operation of the emergency cut-
out switch, and tether switch. Restart
engine.
• WARNING:
If engine does not
shut-off when applying the emer-
gency cut-out switch and or when pull-
ing the tether cut-out
cap, stop the en-
gine by turning
off the ignition key. Do
not operate the vehicle further, see the
dealer.
Allow the engine to warm before oper-
ating at full throttle.
Emergency Starting
Should the rewind starter rope fray and
break, the engine can be started with an
emergency starter rope supplied with
the tool kit.
•WARNING: Do
not start the ve-
hicle by the drive pulley unless
it
is a true emergency situation, have the
vehicle repaired
as soon as possible.
0
NOTE: The spark plug socket can
be used as an emergency starter
grip.
Attach emergency rope to starter grip.
Remove the belt guard from the vehicle
and wind the emergency rope tight
around the drive pulley between the slid-
ing half and the roller guard. Start the
engine
as per usual manual starting.
• WARNING: Do
not wind starting
rope around your hand. Hold rope
by
the handle only. The spark plug
socket can be used as an emergency
starter grip.
A007003030
• WARNING: When starting the ve-
hicle
in an emergency situation by
the drive pulley, do
not make a knot at
the end
of the emergency rope and do
do
not reinstall the belt guard.
Sliding
half
A017003018
Roller
guard
--------------------------17

LUBRICATION _______ _
A000000007
frequency
Routine maintenance is necessary for all
mechanized products, and the snowmo-
bile
is no exception. A weekly vehicle
inspection contributes to the life span
of the snowmobile
as well as retains
safe and dependable operation. It
is re-
commended that the steering system
and suspension
be lubricated monthly
or every
40 hours of operation. If the
vehicle
is operated in wet snow or in
severe conditions these items should be
lubricated more frequently.
0 NOTE: When lubricating grease
fittings,
grease until grease appears
at joints. Always use low temperature
grease
(P/N 413 7056 00).
• WARNING: Only perform such
procedures as detailed
in this
manual. It
is recommended that dealer
assistance
be periodically obtained on
other components/systems not covered
in this manual. Unless otherwise spe-
cified, engine should
be turned OFF for
all lubrication and maintenance proce-
dures.
Steering Mechanism
• WARNING: Do not lubricate throt-
tle and/or brake cables and hous-
ings.
Lubricate the ski legs and spring coupler
bolts at grease fittings until new grease
appears at joints.
Coat spring slider cushion
with grease.
Oil ball joints and steering column
bushings.
A009006001
A009006002
Drive Axle
Lubricate at grease fitting using low
temperature grease.
A0090030\0
18---------------------------