BOMBARDIER ELAN 3042 1985 Install guide

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Legal deposit:
National Library of Quebec
4th trimester 1 984
National Library of Canada
All rights reserved. No parts of this manual may be
reproduced in any form without the prior written per-
mission of Bombardier Inc.
"'Bombardier Inc.
1984
Printed in Canada
<!*Registered
trademarks of Bombardier Inc.
•

SAFETY NOTICE
This manual has been prepared as a guide to correctly service and repair the Bombardier
snowmobiles.
This edition was primarily published to be used by snowmobile mechanics who are
already familiar
with all service procedures relating to Bombardier made snowmobiles.
Please note that the instructions will apply only if proper hand tools and special ser-
vice
tools are used.
This shop manual uses technical
terms which may be slightly different from the ones
used in parts catalogue.
The content
of Bombardier Inc. Recreational Product Shop Manual depicts parts and/or
procedures applicable
to the particular product at its time of manufacture. It does not
include dealer modifications, whether authorized or not by Bombardier, after manufac-
turing the product.
In addition, the sole purpose of the illustrations/photographs throughout the manual,
is
to assist identification of the general configuration of the parts. They are not to
be interpreted as technical drawings or exact replicas of the parts.
The use
of Bombardier parts is most strongly recommended when considering replace-
ment of any component . Dealer and/or distributor assistance should be sought in case
of doubt.
Torque wrench tightening specifications must be strictly adhered by. locking devi-
ces (ex.:
tab lock, nylon lock) must be installed or replaced by new ones, where spe-
cified. If
the efficiency of a locking device is impaired, it must be renewed.
This manual emphasizes particular
information denoted by the wording and symbols;
+
~ARNING: Identifies and instruction which, if not followed, could cause personal
InJury.
T
0
CAUTION: Denotes an instruction which, if not followed, could severely damage
vehicle
components.
NOTE: Indicates supplementary information needed to fully complete an instruc-
tion.
Although the mere reading of such information does not eliminate the hazard, your
understanding of the information will promote its correct use.
+
WARNING: This information relates to the preparation and use of Bombardier
snowmobiles and has been utilized safely and effectively by Bombardier Inc ..
However, Bombardier Inc. disclaims liability for all damages and/or injuries resulting
from the improper use of the contents. We strongly recommend that any services
be carried
out and/or verified by a highly skilled professional mechanic. It is unders-
tood that certain modifications may render use of the vehicle illegal under existing
federal, provincial and state regulations .
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Ill

1985 BOMBARDIER SNOWMOBILES
SHOP MANUAL
INTRODUCTION
This Sh op Manual covers the following Bombardier made
1985 snowmob i le s
MODELS MODEL NUMBER
ELAN 3042
CITATION
LS
3206
CITATION LSE 3207
TUNDRA
3208
TUNDRA LT 3209
SKANDIC 377
3198
SKANDIC
377 R
3199
SAFARI 377 3609
SAFARI 377 E
3610
SAFARI 447
3611
SAFARI GRAND LUXE
LC 3612
FORMULA SS
3613
FORMULASP
3614
FORMULA MX
3720
FORMULA PLUS 3721
ALPINE
503
3341
MIRAGE Ill
5147
Furthermore, each vehicle has its particular veh1cle s er i-
al n umb er.
Serial number:
0000
model number
A00000000 1
The eng1ne a ls o ha s a serial number.
IV
00001
vehicule serial
number
Liquid cooled engines
A 00000 20 17
Fan coo led engines
A000002018
DEFINITION OF NUMBERING SYSTEMS
Sections and sub-sections system
The manual makes u ses of a 2-part dig1t al num bering
system
(i e 01 - 01 l, in which the first digit represents
the section, the second digit the s
ub - se ction.
01-01
/~
Section Sub-section

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Pages system
The numerotation at the bottom of each page assists the
user
in page location.
01-01-01
/!~
Section Sub-section Page
ARRANGEMENT OF THE MANUAL
The manual IS d1vided into ten (10) major sections
01
Tools
02 Engine
03 Transmission
04
Electrical
05 Suspension
06
Steering and skis
07 Hood and frame
08 Fuel line, wiring harness and cable routing
09 Technical data
10 Warranty
Each section is div1ded in various sub-sections, and again,
each sub-section has one or more division.
EX.: 02 ENGINE
04 Engine type 44 7
- Cooling system
-Magneto
The use of "Right" and "Left" indications in the text,
always refers to driving position (when sitting on veh1clel
---,
1985 BOMBARDIER SNOWMOBILES
SHOP MANUAL
LEFT----
---il.,_._ RIGHT
4000000002
GENERAL
The information, illustrations and c omponent /system
descriptions contained
in this manual are correct at time
of publication. Bombardier Inc. however, maintains a
policy of continuous improvement of its products
with-
out imposing upon itself any obligation to install them
on products previously manufactured.
Bombardier Inc. reserves the right at any time to discon-
tinue or change specifications, designs, features, mod-
els or equipment
without incurring obligation
ILLUSTRATIONS & PROCEDURES
An exploded view is conveniently located at the beginn-
ing of each section and
is meant to assist the user in iden-
tifying parts and components.
This Shop Manual uses technical terms
which may be
sligthly different from the ones of the parts catalogue.
When ordering parts always refer to the parts catalogue.
The illustrations
show the typical construction of the dif-
ferent assemblies and. in all cases. may
not reproduce
the full detail or exact shape of the parts s
hown, howe-
ver, they represent parts which have the same or a similar
function.
When something spec1al applies (such as adjust-
ment,etc.), bold numbers are used for specific parts and
referred to in the text.
v
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1985 BOMBARDIER SNOWMOBILES
SHOP MANUAL
Pay attent1on to torque specifications. Some of these are
1n lbf•in instead of lbf•ft
As many of the procedures in this manual are interre-
lated,
we suggest, that before undertaking any task,
you read and thoroughly understand the entire sec-
tion
or sub-section in which the procedure is contained.
A number of procedures throughout the book require the
use of special tools Where a special tool1s indicated, refer
to
sect1on 01. Before commencing any procedure, be sure
that you have on hand all the tools required, or approved
equivalents.
VI
This manual is published by the
Technical Publications
Bombardier Inc.
Valcourt, Quebec, Canada

TABLE OF CONTENTS
SECTION SUB-SECTION PAGE
01 TOOLS
01 -Basic tools 01-01-1
02 -Service tools
01 -02-1
03 -Serv1ce products
01-03-1
02
ENGINE
01 -247 Engine type
02-01-1
02 -253 Engine type 02-02-1
03 -377 Engine type
02-03-1
04 - 447 Engine type
02-04-1
05 - 462 Eng1n e typ e 02-05-1
06 - 467 Engine type 02-06-1
07 - 503 Engine typ e 02-07-1
08 -532 Engine type 02-08-1
09 -537 Engine type 02-09-1
10 - Eng1ne dimensions measurement
02-10-1
11 -Carburetor and fuel pump
02-11-1
12 -Air intake silencer and fuel tank 02-12-1
13 -Rewind starter 02-13-1
03
TRANSMISSION
01 -Pulley guard
03-01-1
02 -Drive belt 03-02-1
03 -Drive pulley 03-03-1
04 -Driven pulley
03 -04-1
05 -Pulley a lignment
03-05-1
06 -Brake 03-06-1
07 -Chaincase 03-07-1
08 -Gearbox 03-08-1
09 -Drive cha1n
03-09-1
04
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ELECTRICAL 01 -Electric c hart s 04-01 -1
02 -Ignition t1ming 04-02-1
03 -Spark plugs 04-03-1
04- Battery
04 .- 04 -1
05 -Electric starter
04 -05-1
06 -Testing proce dur e 04-06-1
05 SUSPENSION 01 -Bogie wheel 05-0
1-1
02 -Slide suspension 05-02-1
03 - TRS 6 suspens1on 05-03-1
04 -MX suspension 05-04-1
05 - PRS suspension 05-05-1
06 -Rear ax le
05-06-1
07 -Drive axle 05-07-1
08 -Track
05 -08-1
06 STEERING/SKIS 01 -Steering system 06-01-1
02 -Ski system 06-02-1
07 HOOD/FRAME 01 -Hood 07-01-1
02- Frame 07-02-1
08
FUEL LINE, WIRING HARNESS 08-00-1
AND CABLE ROUTING
09
TECHNICAL DATA !GENERALI 09-00-1
e
10 WARRANTY 10-00-1
VII
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