BOMBARDIER SKI-DOO MX-Z Renegade 600 HO SDI Manual

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In USA, products are distributed by Bombardier Motor Corporation
of America. In Canada, products are distributed by Bombardier Inc.
The following are trademarks of Bombardier Inc. or its subsidiaries.
BOMBARDIER®ROTAX TM SKI-DOO®
DESSTM MX-Z®RENEGADETM
REVTM RERTM
Printed in Canada (mmo2005-001a.fm GM)
TM ®* are trademarks and ®are registered trademarks of Bombardier Inc. or its subsidiaries.
© 2003 Bombardier Inc. All rights reserved.
SAFETY WARNING
Disregarding any of the safety precautions and instructions con-
tained in this Operator’s Guide, Safety Videocassette or on-product
warnings may result in injury, including the possibility of death.
This Operator’s Guide and Safety Videocassette should remain
with the unit at time of resale.
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2005 SKI-DOO OPERATOR’S GUIDE
This guide is applicable to MX-Z ®RenegadeTM 600 HO SDI.
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FOREWORD
Congratulations on your purchase of a new SKI-DOO snowmobile.
Whatever model you have chosen, it is backed by the Bombardier
warranty and a network of authorized SKI-DOO snowmobile dealers
ready to provide the parts, service or accessories you may require.
The Operator’s Guide has beenprepared to acquaint theowner/operator
and passenger with this new snowmobile and its various controls, main-
tenance and safe riding instructions. This guide is indispensable for the
proper use of the product and should be kept with this snowmobile at
all times.
Make sure you read and understand the content of this Operator’s
Guide.
For any questions pertaining to the warranty and its application, consult
the WARRANTY section in this guide, and/or an authorized SKI-DOO
dealer.
This guide uses the following safety alert symbol in conjunction with
signal words to indicate a potential personal injury hazard.
NOTE: Indicates supplementary information needed to fully com-
plete an instruction.
Although the mere reading of such information does not eliminate
the hazard, the understanding and application of the information will
promote the correct use of the vehicle.
Your dealer is committed to your satisfaction. He has taken training
to perform the initial set-up and inspection of your snowmobile as
well as completed the final adjustment required to suit your specific
weight and riding environment before you took possession. At deliv-
ery, your dealer would have explained the snowmobile controls and
provided you with a brief explanation of the various suspension ad-
justments. We trust you have taken full advantage of this!
WARNING
Indicates a potentially hazardous situation which, if not avoid-
ed, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. When used without the
safety alert symbol , potential hazard exists for property dam-
age only.
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At delivery, you were also informed of the warranty coverage and
completed the Warranty Registration Form which is to be sent to us
for processing.
The information and components/system descriptions contained in
this guide are correct at time of publication. Bombardier Inc., howev-
er maintains a policy of continuous improvement of its products with-
out imposing upon itself any obligation to install them on products
previously manufactured.
Because of its ongoing commitment to product quality and innova-
tion, Bombardier reserves the right at any time to discontinue or
change specifications, designs, features, models or equipment with-
out incurring obligation.
The illustrations in this document show the typical construction of
the different assemblies and, in all cases, may not reproduce the full
detail or exact shape of the parts shown, however, they represent
parts which have the same or a similar function.
It is understood that this guide may be translated into another lan-
guage. In the event of any discrepancy, the English version shall pre-
vail.
Specifications are given in the SI metric system with the SAE U.S.
equivalent in parentheses. Where precise accuracy is not required,
some conversions are rounded off for easier use.
Most components of this snowmobile are built with parts dimen-
sioned in the metric system. Most fasteners are metric and must not
be replaced by customary fasteners or vice versa.
We recommend genuine Bombardier products for replacement parts
and accessories. They’ve been specially designed for your vehicle
and manufactured to meet Bombardier’s demanding standards.
A Shop Manual can be obtained for complete service, maintenance
and more repair information.
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TABLE OF CONTENTS
SAFETY MEASURES ............................................................... 8
SAFETY INFORMATION
INTRODUCTION....................................................................... 12
SAFETY LABELING.................................................................. 13
A WORD TO ALL SNOWMOBILERS....................................... 15
LAWS AND REGULATIONS.................................................... 16
SUMMARY OF ACCIDENT PREVENTION PRACTICES ......... 16
ENVIRONMENT ....................................................................... 20
VEHICLE INFORMATION
LIST OF HOT PARTS................................................................ 24
LIST OF MOVING PARTS........................................................ 24
BOMBARDIER LIMITED WARRANTY NORTH AMERICA:
2005 SKI-DOO®SNOWMOBILES............................................ 25
FREQUENTLY ASKED QUESTIONS ....................................... 29
AUTHORIZED SKI-DOO DEALERS ......................................... 31
HOW TO IDENTIFY YOUR SNOWMOBILE ............................ 32
Vehicle Description Decal.......................................................... 32
Serial Numbers.......................................................................... 33
ON-VEHICLE IMPORTANT INSTRUCTIONS.......................... 35
CONTROLS/INSTRUMENTS/EQUIPMENT ........................... 42
1) Throttle Lever ...................................................................... 44
2) Brake Lever ......................................................................... 44
3) Parking Brake Lever ............................................................ 44
4) Brake/Parking Brake (Red) Pilot Lamp................................. 45
5) RER Button.......................................................................... 46
6) Reverse Pilot Lamp ............................................................. 47
7) Handlebar ............................................................................ 47
8) Holding Strap....................................................................... 55
9) Tether Cut-Out Switch ........................................................ 55
10) DESS Pilot Lamp ................................................................. 58
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11) Engine Cut-Out Switch ........................................................ 58
12) Headlamp Dimmer Switch................................................... 59
13) High Beam Pilot Lamp (Blue) ............................................... 60
14) Oil Pilot Lamp....................................................................... 60
15) Low Battery Voltage Pilot Lamp .......................................... 60
16) Engine Management System (EMS) Pilot Lamp.................. 60
17) Rewind Starter Handle......................................................... 60
18) Speedometer ....................................................................... 61
19) Mode Button........................................................................ 62
20) Odometer............................................................................. 62
21) Trip Meter ............................................................................ 62
22) Resetable Hourmeter........................................................... 63
23) Tachometer.......................................................................... 63
24) Fuel Tank Cap ...................................................................... 64
25) Mechanical Fuel Level Gauge .............................................. 64
26) Engine Overheat Warning Lamp (Red) ................................ 65
27) Heating Grip Switch............................................................. 65
28) Heating Throttle Lever Switch ............................................. 66
29) Windshield ........................................................................... 66
30) Adjustable Mirrors (optional) ................................................ 66
31) Adjustable Toeholds............................................................. 66
32) Hood and Side Panel Latches .............................................. 67
33) Fuses ................................................................................... 69
34) Front Grab Handle/Front Bumper......................................... 73
35) Storage Compartment ......................................................... 74
36) Rear Rack............................................................................. 74
37) Tool Kit ................................................................................. 74
38) Spark Plug Holder ................................................................ 75
39) Shields and Guards .............................................................. 76
40) Adjustable Suspensions....................................................... 76
General....................................................................................... 76
Guidelines to Adjust Suspension ............................................... 77
FUEL AND OIL .......................................................................... 96
Recommended Fuel................................................................... 96
Recommended Oil ..................................................................... 97
BREAK-IN PERIOD.................................................................... 98
Engine ........................................................................................ 98
Belt............................................................................................. 98
10-Hour Inspection..................................................................... 98
PRE-OPERATION CHECK ......................................................... 99
PRE-OPERATION CHECK LIST ................................................ 101
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OPERATING INSTRUCTIONS ................................................. 102
Principle of Operation................................................................ 102
Starting the Engine.................................................................... 103
Emergency Starting................................................................... 103
Shutting Off the Engine............................................................. 105
VEHICLE WARM-UP ................................................................ 106
RIDING THE VEHICLE.............................................................. 106
HOW TO RIDE .......................................................................... 107
TERRAIN/RIDING VARIATIONS ............................................. 110
POST-OPERATION CARE ........................................................ 117
SPECIAL OPERATIONS ........................................................... 118
Riding at High Altitudes............................................................. 118
Engine Overheating................................................................... 118
Fuel Flooded Engine.................................................................. 118
Rear Suspension Slider Shoe Sticking....................................... 118
MAINTENANCE INFORMATION
PERIODIC MAINTENANCE CHART......................................... 120
FLUID LEVELS.......................................................................... 122
Brake System............................................................................ 122
Chaincase Oil Level................................................................... 123
Oil Injection System .................................................................. 124
Cooling System ......................................................................... 124
Battery Electrolyte..................................................................... 126
MAINTENANCE FOR EPA CERTIFIED ENGINES ................... 127
Engine Emissions Information................................................... 127
MAINTENANCE ....................................................................... 129
Vehicle Cleaning and Protection................................................ 129
Belt Guard Removal and Installation ......................................... 130
Drive Belt Removal/Installation ................................................. 131
Drive Chain Tension .................................................................. 135
Drive Pulley Adjustment............................................................ 136
Drive Belt Condition .................................................................. 138
Brake Condition ......................................................................... 139
Brake Adjustment...................................................................... 139
Rear Suspension Condition ....................................................... 139
Suspension Stopper Strap Condition......................................... 139
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Track Condition .......................................................................... 139
Track Tension and Alignment..................................................... 140
Steering and Front Suspension.................................................. 144
Wear and Condition of Skis and Runners .................................. 144
Exhaust System......................................................................... 144
Air Filter Cleaning....................................................................... 145
Headlamp Beam Aiming ............................................................ 146
Bulb Replacement...................................................................... 146
TOWING THE VEHICLE............................................................ 148
TRANSPORTING THE VEHICLE .............................................. 148
STORAGE AND PRESEASON PREPARATION ....................... 149
Storage....................................................................................... 149
Preseason Preparation............................................................... 149
TROUBLESHOOTING............................................................... 150
Monitoring Beeper Coded Signals ............................................. 150
SPECIFICATIONS...................................................................... 156
PRIVACY OBLIGATIONS/DISCLAIMER .................................. 158
CHANGE OF ADDRESS OR OWNERSHIP .............................. 158
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SAFETY MEASURES
Observe the Following Warnings:
The performance of some snowmobiles may significantly exceed
that of other snowmobiles you have operated. Therefore, use by
novice or inexperienced operators is not recommended.
Basic training is required for the safe operation of any snowmobile.
Study your Operator’s Guide paying particular attention to cautions
and warnings. Join your local snowmobile club: its social activities
and trail systems are planned for both fun and safety. Obtain basic
instructions from your snowmobile dealer, friend, fellow club mem-
ber or enroll in your state or provincial safety training program.
Know the local laws regarding snowmobiles and be aware of the
liability, property damage and insurance laws relating to your
equipment.
Always keep right hand side of the trail.
Always keep a safe distance from other snowmobiles and by-
standers.
Jumping a snowmobile is an unsafe and dangerous practice.
Know your snowmobile and treat it with the respect and care due
of any power driven machine. Common sense, proper handling
and routine maintenance will result in safer and enjoyable use.
Check your machine before each ride.
Always make a pre-start inspection BEFORE you turn on the igni-
tion.
If you are a parent, you must be the judge of your child’s capability
to understand, to operate and to control a snowmobile. Warn
against speeding, over confidence and carelessness. Never let chil-
dren snowmobile unsupervised.
Snowmobiles are used in many areas and in many snow condi-
tions. Not all models perform the same in similar conditions. Al-
ways consult your snowmobile dealer when selecting the snow-
mobile model for your particular needs and uses.
Injury or death may result to the snowmobile operator, passenger
or bystander if the snowmobile is used in risky conditions which
are beyond the driver’s, passenger’s or snowmobile’s capabilities
or intended use.
Remember, promotional material may show risky maneuvers per-
formed by professional riders under ideal and/or controlled condi-
tions. You should never attempt any such risky maneuvers if they
are beyond your level of riding ability.
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