BORLA Cat-Back 140314 User manual

BORLA PERFORMANCE INDUSTRIES
TITLE: 2008 Volkswagen R32 Hatchback
Installation Instructions
PART NO. A-35487 Rev. B Page 1 of 4
Exhaust System Installation For
2008 Volkswagen R32 Hatchback
Thank you for purchasing a Borla Performance Cat-Back™ Exhaust System.
Borla Performance Cat-Back™ Exhaust System (part number 140314) has been designed for the 2008
Volkswagen R32 Hatchback equipped with a 3.2L 6cylinder engine, all-wheel drive and DSG trans-
mission.
Borla Performance Industries recommends that an exhaust shop or professional after market parts installer, who has all the neces-
sary equipment, tools and experienced personnel needed for proper installation, should perform the installation of this system.
However, if you decide to perform the installation, we recommend someone should help you. Ensure the installer uses all under
car safety precautions including eye protection.
Please take time to read and understand the following…
By installing your Borla Performance Exhaust System, you indicate that you have read this document and you agree with the terms
stated below.
It is the responsibility of the purchaser to follow all installation instruction guidelines and safety procedures supplied with your
Borla Performance Exhaust System
Borla Performance Industries assumes no responsibility for damages occurring from misuse, abuse, improper installation, im-
proper operation, lack of responsible care, or all previously stated reasons resulting from incompatibility with other manufacturer’s
products and/or systems.
Precision manufactured using high quality austenitic stainless steel; this system is designed to endure years of heavy use. Installing
a Borla Performance Exhaust System on your vehicle will eliminate the restrictive design of the stock exhaust, allowing your
engine to discharge exhaust gas easier. The result is more horsepower and torque, longer engine life, and a distinctive throaty
growl- all this, with easy bolt-on installation. These installation instructions have been written to help you in the installation of
your Borla Performance Exhaust System. Please read it completely before installing your system.

BORLA PERFORMANCE INDUSTRIES
TITLE: 2008 Volkswagen R32 Hatchback
Installation Instructions
PART NO. A-35487 Rev. B Page 2 of 4
Minimum Required Tool List:
TOOLS:
1. 3/8” Drive Ratchet
2. 3/8” Drive Extension 3”
3. 15mm Socket
4. Pry Bar
SHOP SUPPLIES:
1 Spray Lubricant
Borla Performance Cat-back™ Bill of Materials
1. Front pipe assembly
2. Muffler assembly
3. 2.50” Clamp

BORLA PERFORMANCE INDUSTRIES
TITLE: 2008 Volkswagen R32 Hatchback
Installation Instructions
PART NO. A-35487 Rev. B Page 3 of 4
Caution!!! Never work on a hot exhaust system. Serious injury in the form of burns can result If the vehicle has been in use and the exhaust system is
hot, allow vehicle to cool for at least 1 hour. Always wear eye protection when working under any vehicle.
Note: It is our recommendation that you use a hoist or hydraulic lift to facilitate the installation of your new Borla Performance Rear Section Exhaust
System.
Taking all under car safety precautions, lift the vehicle using a hoist or hydraulic lift. Once this has been done, you may begin the removal of your old
exhaust system from your vehicle.
Note: Before removing the original exhaust system from your vehicle, please compare the parts you have received with the bill of materials provided
on the previous page to assure that you have all the parts necessary for the installation of your new Borla Performance Rear Section Exhaust System.
Original Exhaust System Removal
Note: With a used vehicle, we suggest a penetrating spray
lubricant to be applied liberally to all exhaust fasteners and
allowing a significant period of time for the chemical to lubri-
cate the threads before attempting to disassemble.
1. Lubricate all the hangers and rubber isolators.
2. Loosen (2)-bolts 13mm on the clamp as shown in (figure 1)
located just in front of the mid-muffler. Keep OE clamp as
it will be used to clamp your new Borla exhaust.
3. Disconnect rubber hose from exhaust valve (figure 2). Plug
rubber-hose opening with a screw and secure using a zip
tie. (note: screw and zip-tie not supplied).
4. Using a muffler stand or an additional person to hold the
rear muffler into position, remove the hangers from the rub-
ber isolators and carfully remove the muffler system from
the vehicle (figure 3).
Warning: Use extreme caution during installation. Torque all
fasteners according to manufacturer’s torque values and tightening
sequence. DO NOT use air impact tools to tighten fasteners on
Borla Performance Exhaust Systems. Use of such tools may result
in bent flanges or gasket contact areas leading to exhaust leaks. Figure 3
Figure 2
Figure 1

BORLA PERFORMANCE INDUSTRIES
TITLE: 2008 Volkswagen R32 Hatchback
Installation Instructions
PART NO. A-35487 Rev. B Page 4 of 4
Borla Performance Cat-Back
Exhaust System Installation
1. Place the expanded end of the Front Muffler Assy over
the exhaust pipe and set it into position making sure to in-
stall the hanger into the rubber isolator. Do Not tighten the
OE clamps.
2. Place a clamp over the expanded end of rear muffler as-
sembly and set it into position as shown in (figure 4) making
sure to install the hangers into the rubber isolators. Do Not
tighten the clamp.
3. Check your exhaust system for proper clearance under the
vehicle and also for tip alignment (figure 5).
4. Once position has been determined to be correct, tighten
the Accuseal™ clamp to 32-35 ft. lbs. (figures 6 & 7) mak-
ing sure the clamps openings are not over any of the notches
in the pipes.
5. Before starting your vehicle, make sure to check all wires,
hoses, brake lines, body parts and tires for safe clearance
from the exhaust system.
6. Start vehicle and check for any leaks. If any leaks are
found, determine cause (such as loose hardware or incor-
rectly positioned clamp) and repair as necessary.
Note: When you first start your vehicle after the installation
of your new Borla Performance Exhaust System, there may
be some smoke and fumes coming from the system. This is a
protective oil based coating used in the manufacturing of
mandrel bent performance exhaust tubing. This is not a
problem and will disappear within a very short period of
time after the exhaust has reached normal operating tem-
Figure 6
Figure 4
Figure 7
Figure 5