Zephyr AIN-M80AWX Quick start guide

www.zephyronline.com
Wave
AWA-M90AWX
AWA-M90ABX
Incline
AIN-M80AWX
AIN-M80ASX
RANGE HOOD - Installation and use instructions
ENGLISH........................................3
FRANÇAIS...................................33

- 6 -
LIST OF MATERIALS
Incline
- Zephyr blower sold separately
- Non-ducted recirculating kit sold separately
- Duct cover accessory sold separately
Box Cover (box
marked “120 VAC
Input”)
Box marked “120
VAC Input”
Led
Mesh Filter
Hardware Packet
Remote Blower Collar with
Damper (External motor)
Remote Blower Box Cover
Remote Blower Box
Electrical System Box
Remote Blower Wiring Extension
Remote Blower Wiring Harness

- 7 -
LIST OF MATERIALS
Wave
- Zephyr blower sold separately
- Non-ducted recirculating kit sold separately
- Duct cover accessory sold separately
Box Cover (box
marked “120 VAC
Input”)
Box marked “120
VAC Input”
Led
Mesh Filter
Hardware Packet
Remote Blower Collar with
Damper (External motor)
Remote Blower Box Cover
Remote Blower Box
Electrical System Box
Remote Blower Wiring Extension
Remote Blower Wiring Harness

- 8 -
DUCTING CALCULATION SHEET
Maximum Duct Length:
For satisfactory air movement, the total duct length
should not exceed 100 equivalent feet.

- 9 -
HOOD SPECIFICATIONS
Incline

- 10 -
HOOD SPECIFICATIONS
Wave

- 11 -
WIRING DIAGRAM

- 16 -
INSTALLING THE DUCTWORK:
INTERNAL BLOWER
NOTE: To reduce the risk of fire, use only
metal ductwork.
1. Decide where the ductwork will run
between the hood and the outside.
2. A straight, short duct run using a minimum
6” round duct will allow the hood to perform
most efficiently.
3. Long duct runs, elbows, and transitions will
reduce the performance of the hood. Use
as few of them as possible.
4. Install a roof or wall cap. Connect round
metal ductwork to cap and work back
towardshoodlocation.Useducttapetoseal
the joints between ductwork sections
(Fig.7). FIG. 7
ROOF CAP
OPTIONAL
DUCT COVER
HOOD
22” MINIMUM ABOVE COOKING
SURFACE
WALL
CAP
6” ROUND DUCT
FIG. 8
FIG. 9
Model Incline
Model Wave
FIG.10
Model Wave
PREPARE FOR INSTALLATION
ModelIncline
Remove the (2) screws and take off the front
panel. See Fig. 8.
Model Wave
1. Open the upper front glass; remove the
lower glass unscrewing (2) screws and
moving it upward (Fig.9).
2. Remove the metal panel unscrewing (6)
screws. Fig. 10.

- 17 -
INSTALLATION INTERNAL
BLOWER
NOTE: The following instructions are for
installingtheinternalblower only.
Installthisrangehoodonlywithinternalblower
model CBI-290A or CBI-600A.
1. Remove the knockout (B). Fig. 13.
2. Fix the internal blower with (4) mounting
screws (supplied with the internal blower).
Fig. 13.
(4) MOUNTING SCREWS
(Supplied with the motor)
CHOOSE AIR OUTLET
LOCATION
The hood is supplied with upper air outlet;
but you can let the air out the back, turning
the motor plate.
Rotation of the motor plate:
1.Remove the motor plate unscrewing (6)
screws (Fig.11).
2.Rotate the motor plate and re-fix in the new
position (Fig.12).
In the installation with internal blower, use
the rond knockout (B);
in the installation with remote or In-line
blower, use the other knockout (A).
FIG.11
FIG.12
FIG.13
KNOCKOUT
(B) KNOCKOUT (A)
KNOCKOUT
(B)

- 18 -
REMOTE BLOWERS (EXTERNAL AND IN-LINE)
CAUTION: To reduce risk of fire and electric shock, install this range hood only with External
Blower Model CBE-1000, and In-Line Blower Model PBN-1000A. Other blowers cannot be
substituited.
INSTALLING THE DUCTWORK: REMOTE BLOWER
NOTE: To reduce the risk of fire, use only metal ductwork.
1. Choose the location where the External Blower or In-Line Blower will be mounted. See
illustrations below for mounting location suggestions and restrictions.
2. A straight, short duct run using a minimum 8” round duct will allow the hood to perform
most efficiently.
3. Long duct runs, elbows and transitions will reduce the performance of the hood. Use as
few of them as possible. Larger ducting may be required for best performance with long
duct runs.
4. After the Exterior or In-Line Blower has been installed, connect round metal ductwork
and work back towards the hood location. Use duct tape to seal joints between ductwork
sections.
Roof Pitch w/
Flashing & Cap
in-line
blower
(blower
housing)
external blower
Attic or crawl space
(blower
housing)
Roof Pitch w/
Flashing & Cap
in-line
blower
(blower
housing)
external blower
Attic or
crawl
space
(blower
housing)

- 19 -
INSTALLATION EXTERNAL
AND IN-LINE BLOWER
NOTE: The following instructions are for
preparing the hood for use with external or
in-line blower models CBE-1000 or PBN-
1000A. For blower installation details refer
to manual included with the blower.
1. Remove the knockout (A). Fig. 14.
2. Fix the wiring box marked “Motor
Connection” with (2) 3,9x6mm screws and
(2) washers (Fig. 15).
3. Install 8” round collar to top of the hood (or
rear) screwing the (4) 3.9x9.5 mm screws
(Fig.16).
FIG.14
FIG.15
FIG.16
ROUND COLLAR
(4) 3,9x9,5mm
SCREWS
KNOCKOUT
(A)
Box marked
“Motor Connection”
for External motor
(2) 3,9x6mm Flat Head
SCREWS and (2) WASHERS

- 20 -
FRAMING BEHIND WOOD
CROSS SUPPORT
WOOD CROSS
SUPPORT BEHIND
DRYWALL DRYWALL
16-1/2”
17-5/8” FROM
BOTTOM OF HOOD
HOOD
BOTTOM
INSTALL THE HOOD
Remove the plastic protective film from all
exterior surfaces, decorative flues and filters,
priortofinalinstallation
1. Construct wood wall framing that is flush with
interior surface of wall studs (Fig.17/18).
Make sure:
a) the framing is centered over installation
location.
b) the height of the framing will allow the hood to
be secured to the framing within the
dimensions shown.
2. Determine desired height over cook top
and mark hood bottom line. Install screws
per dimensions shown in Fig. 17/18.
3. Hang the hood onto the screws.
4. Tighten mounting screws. Add additional
screws through hood body as needed for
additional support.
Notes:
a. Minimum hood distance above cook top
must not be less than 22”. A maximum of
32” above cook top is highly
recommended for best capture of cooking
impurities. Distances over 32” are at the
installer and the users discretion; and if
ceiling height and flue lenght permit.
FIG.17
FRAMING BEHIND WOOD
CROSS SUPPORT
WOOD CROSS
SUPPORT BEHIND
DRYWALL DRYWALL
FIG.18
ModelIncline
Model Wave
18-7/8”
13-3/8” FROM
BOTTOM OF HOOD
HOOD
BOTTOM

- 21 -
FIG.19
INTERNAL BLOWER WIRING
Note: This range hood must be properly grounded. The unit should be installed by a
qualified electrician in accordance with all applicable national and local electrical codes.
See Fig.19 for Incline Model, see Fig.20 for Wave Model.
1. Make connections (A, B, C).
2. Secure capacitor box screwing the (2) 3.9x9.5 mm screws (D).
3. Remove the wiring box cover (E). Remove a knockout from the wiring box.
4. Secure the conduit to the wiring box through a conduit connector.
5. Make electrical connections. Connect white to white, black to black and green to ground.
6. Replace wiring box cover and screws. Make sure that wires are not pinched between cover
and box.
A
B
D
E
WIRING BOX
COVER
MODEL INCLINE
GROUND
C
BOX MARKED
“120 VAC INPUT”
CONNECT:
WHITE-TO-WHITE,
BLACK,-TO-BLACK,
GREEN-TO-GROUND.

- 22 -
FIG.20
A
B
C
D
E
WIRING BOX
COVER
MODEL WAVE
GROUND
BOX MARKED
“120 VAC INPUT”
CONNECT:
WHITE-TO-WHITE,
BLACK,-TO-BLACK,
GREEN-TO-GROUND.

- 23 -
REMOTE BLOWER WIRING
1. Remove one knockout from the wiring box marked “Motor Connection”.
2. Run 4-wire plus ground power cable from the remote blower to the remote blower wiring
box marked “motor connection” (Fig.21B).
3. Feed6” ofcable throughthe knockoutopening and secure the cable to thewiring box with
an appropriate connector.
4. Make electrical connections at the hood (box marked 120 Vac input). Connect white-to-
white, black-to-black, green-to-ground (Fig.21A).
5. Make electrical connections (remote blower box marked “motor connection”). Connect
white-to-white, black-to-black, blue-to-blue, red-to-red, green-to-ground (Fig.21B).
6. Replacethewiringboxcoversand screws.Forwiringboxmarked“Motor Connection”use
also (2) washers. Make sure wires are not pinched between the cover and box.
External blower connection:
1. Make electrical connections at the remote blower (see instructions provided with the
remote blower).
CONNECT:
WHITE-TO-WHITE,
BLACK,-TO-BLACK,
GREEN-TO-GROUND.
A
BOX MARKED
“120 VAC INPUT”
B
REMOTE BLOWERHOOD WIRE
HARNESS
FIG.21
WHITE(COMMON)
BLACK(HIGH)
BLUE(MED)
RED(LOW)
GREEN(GROUND)
REMOTE
BLOWER
BOX
CONNECT:
WHITE-TO-WHITE,
BLACK-TO-BLACK,
BLUE-TO-BLUE
RED-TO-RED
GREEN-TO-GROUND.
MODEL INCLINE
GROUND

- 24 -
MODEL WAVE
CONNECT:
WHITE-TO-WHITE,
BLACK,-TO-BLACK,
GREEN-TO-GROUND.
ABOX MARKED
“120 VAC INPUT”
B
REMOTE BLOWERHOOD WIRE
HARNESS
FIG.21
WHITE(COMMON)
BLACK(HIGH)
BLUE(MED)
RED(LOW)
GREEN(GROUND)
REMOTE
BLOWER
BOX
CONNECT:
WHITE-TO-WHITE,
BLACK-TO-BLACK,
BLUE-TO-BLUE
RED-TO-RED
GREEN-TO-GROUND.
GROUND

- 25 -
MOUNTING SCREWS
(4.8 x 38mm)
MOUNTING SCREWS
(3.9 x 6 mm Flat Head)
INSTALL DUCT COVERS
(DUCTED VERSION)
Purchase the optional Z1C-00IN Flue duct
cover, sold separately. The kit includes
the duct cover and duct cover mounting
bracket.
1.Assembletheductcovermountingbracket,
adjusting outside width as shown (Fig.22).
2.Carefully center the mounting bracket
directly over the range hood location.
3.Secure the bracket assembly to the ceiling
using(2)4.8x38mmmountingscrewsand
drywall anchors (Fig.23). Make sure the
bracket is pushed into the corner, tight
againstthewallifnecessary, andcentered
over the hood.
4.Run metal ductworkto the outsidelocation.
The metal duct must be 6-inch diameter
(version with internal blower) or 8-inch
diameter (version with an External or In-
Line blower). Fig. 24.
5. Install an appropriate wall or roof cap with
damper to exhaust the air to the outside.
6. Tape all duct joints with aluminum duct
tape.
DRYWALL
ANCHORS
FIG.22
FIG.23
11
3/4
”
FIG. 24
8”
METAL DUCT
Version internal blower Version External or
In-Line Blower
6”
METAL DUCT

- 26 -
FIG.25
FIG.26
3.9 x 6 mm Flat Head
SCREWS
7. Install upper and lower duct covers onto
the range hood (Fig.25).
8. Secure upper duct cover to flue mounting
bracketwith(2)3.9 x6mm screws(Fig.26). UPPER DUCT COVER
LOWER DUCT COVER

- 27 -
FIG.27
NON-DUCTED INSTALLATION
Purchase Non-ducted Recirculating Kit
from your local dealer, sold separately.
The kit includes the charcoal filter/s and
the top cover.
Ref. ZRC-00IN (Mod. Incline)
Ref. ZRC-00WA (Mod. Wave)
Fixthe top cover with (3)3,9 x 6mm mounting
screws working from inside the hood (Fig. 27).
ModelIncline
Install the CHARCOAL filters, place it over
the mesh filter and lock it with a charcoal
filter holders (Fig.28). Make sure the filter is
securely engaged after assembly.
Model Wave
Reassemblethemetalpanelwith (6)M4x8mm
screws. See Fig. 10.
Install the charcoal filter plate with (4)
M4x6mm mounting screws (Fig. 29).
Install the CHARCOAL filter, align filter in
rectangular opening. Push filter against
springs in rear of hood and press into place.
Make sure the filter is securely engaged after
assembly (Fig. 30).
3.9 x 6 mm
Flat Head
MOUNTING SCREWS
FIG.28
CHARCOAL FILTER
MESH FILTER
FIG.30
Model Incline
Model Wave
FIG.29
Model Wave

- 28 -
COMPLETE THE
INSTALLATION
ModelIncline
Re-install the mesh filters (see section “MESH
FILTERS”).
Reassemble the front panel. See instructions
of Fig.8, proceeding in revers order.
Model Wave
Reassemble the metal panel and the lower
glass. See Fig. 10 and 9.
FIG.31
FIG.33
MESH FILTERS
NOTE: prior to use, remove protective film
from the filter frame.
DUCTED AND NON-DUCTED HOODS
Model Incline
1. To remove the upper MESH filter,
remove the front panel (Fig.31). Pull
down on latch tab to disengage the filter
from the hood. Tilt the filter downward
and remove.
To remove the lower MESH filter, pull
down on latch tab to disengage the filter
from the hood. Tilt the filter downward
and remove (Fig.32).
2. To install the MESH filter, align rear filter
tabs with slots in the hood. Pull latch tab
down. Push filter into place and release
tab. Make sure the filter is securely
engaged after installation.
Model Wave
1. To remove the MESH filters, open the
upper front glass (Fig.33). Pull down on
latch tab to disengage the filter from the
hood. Tilt the filter downward and
remove (Fig.33).
2. To install the MESH filter, align rear filter
tabs with slots in the hood. Pull latch tab
down. Push filter into place and release
tab. Make sure the filter is securely
engaged after installation.
NON-DUCTED HOODS ONLY
Model Incline
1. To remove the CHARCOAL filter, remove
the front panel and the mesh filter (Fig.31-
Model Incline
Model Wave
FIG.32
Model Incline
Uppermeshfilter
Lowermeshfilter