Borum B900TJL User manual

10/19 B900TJL
Made in China to TQB Brands Pty Ltd specifications
Visit us at www.tqbbrands.com.au
Specifications:
Safe Working Capacity: 900kg
Minimum Height: 275mm
Maximum Height: 1118mm
Cradle Forward Tilt: 40°
Cradle Backward Tilt: 25°
Cradle Lateral Tilt: 12°
Swivel Castor Wheel Dia: 75mm
Chassis: 1226(L) x 705(W) mm
Nett Weight: 135kg
Carton: 1460 x 840 x 370mm
Gross Weight: 146kg
About the Borum brand
Our “heavy duty commercial” range of Borum Industrial equipment has been manufactured to exacting standards for the past 34
years. We specify industrial quality components and design to ensure a long and durable working life in commercial transport,
mining, earthmoving and railway environments. Our Borum Industrial range of equipment is focused on achieving superior
professional standards, reliability, quality, and are covered by a 12 month trade use warranty.
900kg TRANSMISSION LIFTER

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WARNING INFORMATION
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE
WARNING
The instructions and warnings contained in this manual should be read and understood before using or
operating this equipment. Do not allow anyone to use or operate this equipment until they have read
this manual and have developed a thorough understanding of how this equipment works. Failure to
observe any of the instructions contained in the manual could result in severe personal injury to the user
or bystanders, or cause damage to the equipment and property. Keep this manual in a convenient and
safe place for future reference.
The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible
conditions and situations that may occur. It must be understood by the operator that common sense and
caution are factors which cannot be built into this product, but must be supplied by the operator.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Borum
policy of continuous improvement determines the right to make modifications without prior warning.
CONTENTS
WARNING INFORMATION.................................................................................................................................................1
STANDARD OPERATING PROCEDURE ............................................................................................................................... 2
ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE.................................................................................................. 3
PARTS LIST & DIAGRAM ....................................................................................................................................................5
WARRANTY........................................................................................................................................................................6

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STANDARD OPERATING PROCEDURE
DO NOT use this machine unless you have been trained and assessed to a competent level in its safe use and operation, and
have been given permission to use this
PRE-OPERATIONAL SAFETY CHECKS
1. DO NOT exceed this rated capacity.
2. Study, understand, and follow all instructions before operating this device.
3. Retain these instructions for future reference.
4. The equipment described in this manual could be potentially dangerous if improperly or carelessly
operated. For the protection of all persons and equipment, only competently trained operators
who are critically aware of the proper operating procedures, potential dangers, and specific
application of this equipment should be allowed to use this equipment at any time.
5. Because of potential hazards associated with this type of equipment, no alterations shall be made
to this product.
6. Failure to heed all warnings contained in this manual may result in personal injury and/or property
damage.
7. All warranties applicable to this equipment are contingent on strict adherence to the operation
and maintenance procedures in this manual.
OPERATIONAL SAFETY CHECKS
1. DO NOT exceed the maximum lifting load capacity of 900kg.
2. Only use this transmission lifter on a surface that is stable, level, smooth, dry and capable of
sustaining the load. Keep the surface free from unrelated materials and ensure that there is
adequate lighting.
3. DO NOT use on tarmac, or any other soft surface as the transmission may sink or topple.
4. Vehicle must be properly and adequately supported before commencing work with this
transmission lifter.
5. This transmission lifter is used as an aid in the removal and installation of a transmission or a
differential, as individual components. DO NOT use it for any other purpose than it is designed
for.
6. Always centre the load on the saddle of this transmission lifter and be sure the transmission is
stable and secure before raising or lowering.
7. DO NOT use the transmission lifter to lift or support a heavy load such as a differential with axle
or a transmission with bell housing which is bulky and difficult to balance, and may cause the
transmission lifter to tip over and lead to equipment damage and/or serious personal injury.
8. Never move this transmission lifter with a load any higher off the ground than necessary and
always move it slowly and carefully.
9. Transfer the load immediately to appropriate support device for service or repair.
10. DO NOT operate this transmission lifter when you are tired or under the influence of alcohol,
drugs or any intoxicating medication.
11. DO NOT allow untrained persons to operate this product and DO NOT make any modifications to
this product.
12. DO NOT tamper with the safety valve.
13. DO NOT expose the transmission lifter to rain or any other kind of inclement weather.
14. When servicing, use only Borum identical replacement parts. Use of any other parts will void the
warranty.
15. Use the right product for the job. There are certain applications for which this Transmission Lifter
was designed. Do not modify the Transmission Lifter and do not use the Transmission Lifter for a
purpose for which it was not intended.
Safety glasses must be worn when
operating this equipment
Long loose hair must be contained when
operating this equipment
Safety footwear must be worn when
operating this equipment
Close fitting/protective clothing must be
worn when operating this equipment

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ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE
1. FEATURES & MODELS
The Borum Industrial Extra Long... Extra Wide chassis floor-style transmission jack is designed for
work on heavy-duty transmissions, including Spicer, Mack, Allison, Clark, Mercedes, Volvo and Iveco.
This heavy duty transmission jack features a wide chassis, fully adjustable 4way tilt cradle,
four 75mm diameter easy-roll castors and a swivel pump handle that can be repositioned in tight
spots. Our hydraulic wide chassis transmission jack is designed to be used as an aid in the removal
and installation of automotive and light truck transmissions, transfer cases and transaxles. This jack
is for use under portable lift equipment, where vehicle must be supported by a pair of appropriately
rated vehicle stands. This Heavy Duty piece of kit weighs a stubborn 146kg and lifts transmissions up
to 900kg
2. BEFORE USE
Prior to each use conduct a visual inspection checking for abnormal conditions, such as cracked
welds, leaks, and damaged, loose, or missing parts.
Purge the hydraulic system to eliminate any air in the system:
1. Remove the oil fill plug from the top of the hydraulic ram.
2. Turn the release valve counter-clockwise to open.
3. Pump the handle up and down quickly several times to purge air from the system.
4. Check the hydraulic oil level and fill to 6mm below the fill port.
5. Replace the oil fill plug and close the release valve by turning it clockwise.
3. OPERATION
Warning:
Vehicle must be properly and adequately supported before commencing work with this
transmission lifter.
Removing a Transmission
1. Before each use check the hydraulic oil level and fill to 6mm below the fill port.
2. Once the vehicle is raised and secured on Jack Stands, clear the area underneath the vehicle.
3. Disconnect one end of the chain and allow it to hang free.
4. Move the transmission lifter underneath the transmission.
5. Close the release valve.
6. Pump the handle to raise the transmission lifter.
7. Stop just below the transmission and align the saddle to the transmission with the tilt knobs.
8. Continue raising the saddle up to the transmission to determine where you will need to adjust
the supports. All four supports need to grip and make contact with the transmission.
9. After determining where they need to be set, loosen the threaded bolts on each support, and
adjust it to the proper setting for the transmission. Tighten the bolts.
10. Raise the unit again to make contact with the transmission, making sure all of the supports are
in firm contact.
11. Wrap the chain securely around the transmission, and hook the chain to the bracket on the
other side of the saddle.
12. Once it is securely fastened, release the bolts holding the transmission in place.
13. Make sure the area is clear of people and tools, and check the transmission is securely held in
place.
14. Slowly open the release valve to lower the transmission lifter.
15. Move the transmission lifter from under the vehicle and perform the necessary maintenance.

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Re-installing a Transmission
1. Move the transmission lifter so that the transmission is lined up properly with its connection
points.
2. Close the release valve.
3. Pump the handle to gradually raise the transmission lifter, while guiding the transmission lifter
into place.
4. Secure the transmission into place using its hardware.
5. Ensure the transmission is securely installed.
6. Disconnect one end of the chain and allow it to hang free.
7. Clear the area near the transmission lifter, and slowly open the release valve to lower the lifter.
8. Move the transmission lifter clear of the vehicle.
4. STORAGE
These transmission lifter should always be stored in a dry location on a level surface with the lifting
arm in the fully lowered position.
5. MAINTENANCE
Replace or repair damaged parts. Use recommended parts only. Non authorised parts may be
dangerous and will invalidate the warranty.
Changing the Hydraulic Oil
1. Change the hydraulic jack oil at least once a year.
2. Fully lower the transmission lifter, remove the oil fill plug on the side of the hydraulic ram.
3. Tip the transmission lifter to allow the old hydraulic oil to drain out of the housing completely,
dispose of the old hydraulic oil in accordance with local regulations.
4. With the transmission lifter upright, completely fill the hydraulic ram with a high quality
hydraulic oil (not included) until the oil just begins to run out of the oil fill hole.
5. Open the release valve and pump the handle to bleed air from the system.
6. Reinstall the oil filler plug.
7. Clean with a clean cloth using a mild detergent.
8. Always store the transmission lifter in a safe, dry location.
6. SERVICE & REPAIR
Any Transmission Lifter found damaged in any way, or found to be worn or operates abnormally
should be removed from service until repaired by an authorised service agent. Owners and / or
operators should be aware that repair of this product may require specialised equipment and
knowledge. Only authorised parts, labels, decals shall be used on this equipment. Annual
inspection of the Jack Stands is recommended and can be made by an authorised repair facility to
ensure that your equipment is in optimum condition and that the equipment has the correct decals
and safety labels specified by the manufacturer.

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PARTS LIST & DIAGRAM
Part
Description
Qty
Part
Description
Qty
1
Main Frame
1
21
Lock Nut M12
1
2
Lift Arm
1
22
Washer 12
2
3
Front Link
2
23
Axle (Plate)
1
4
Circlip
6
24
Axle (Base)
1
5
Forward Pivot Shaft
1
25
Screw Nut Kit
1
6
Saddle Support Assembly
1
26
Grease Nipple
5
7
Side Pivot Shaft
1
27
Hex Nut
1
8
Wing Nut M12
4
28
Washer 14
1
9
Washer 12
4
29
Bearing 8102
2
10
Saddle Left
1
30
Axle (Lifting)
1
11
Bolt M12 x 35
4
31
Axle (Base)
1
12
Fingers
4
32
Screw Nut Kit
1
13
Saddle Right
1
33
Clevis Pin 5 x 5
1
14
Bolt M12 x 40
4
34
Hydraulic Power Unit
1
15
Chain Kit
1
35
Handle
1
16
Chain Hook
1
36
Circlip 36
2
17
Base Plate
1
37
Axle Assembly
1
18
Washer 10
2
38
Hex Bolt M14
4
19
Wing Nut M10
1
39
Washer 14
4
20
Hex Nut M10
1
40
Castor Wheel Assembly
4

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WARRANTY
BORUM Industrial products have been carefully tested and inspected before shipment and are guaranteed
to be free from defective materials and workmanship for a period of 12 months from the date of purchase
except where tools are hired out when the guarantee period is ninety days from the date of purchase.
Should this piece of equipment develop any fault, please return the complete tool to your nearest
authorised warranty repair agent or contact TQB Brands Pty Ltd Warranty team –
[e-mail].
If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs
will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs
attempted or made by any personnel other than the authorised TQB Brands Pty Ltd repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms
are not authorised.
Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a dated receipt
or invoice to verify your proof of purchase within the 12month period.
Consumer Guarantee
Our goods come with a guarantee that cannot be excluded under the Australian Consumer Law. You are
entitled to a replacement or refund for a major failure and compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail
to be of acceptable quality and the failure does not amount to a major failure.
All images and illustrations shown are for reference purposes only. All information, specifications and
illustrations in this manual are based on the latest information available at the time of publication and
are subject to change without notice. The information in this manual is periodically revised to ensure the
latest information is included. Download the latest version of this manual and other related technical
documentation from www.tqbbrands.com.au