Atlas Equipment 414A User manual

CONTENTS
Product Features and Specifications .................................................... 1
Installation Requirement …………………………………………………………………………….. 2
Steps of Installation …....................................................................... 4
Exploded View .................................................................................27
Test Run ………..................................................................................30
Operation Instruction .......................................................................31
Maintenance ...................................................................................31
Trouble Shooting .............................................................................32
Four-Post Lift Parts List ....................................................................33

1
I. PRODUCT FEATURES AND SPECIFICATIONS
FEATURES
· Manual control air-operated system.
· Mechanical self-lock and air-driven safety release.
· Manual hydraulic power system, cable-driven.
· Sand finish platform
· Adjustable platform and adjustable safety lock ladders.
· Optional Jack:With hand pump/Air-operated hydraulic pump/Controlled by power unit.
SPECIFICATIONS
Model Lifting
Capacity Lifting Height Lifting Time Overall Length (Inc. Ramps) Overall Width
Width
Between
Posts Gross Weight Motor
414
6.0 T 1880 mm
60 S
6500 mm 3324 mm 2946 mm 1340 Kg
4.0HP
14,000 lbs 74” 256” 130 7/8” 116”
414 2950 lbs
414A 3470 lbs
Fig. 1

2
II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
9Rotary Hammer Drill (Φ19)
9Hammer
9Level Bar
9English Spanner (12")
9Ratchet Spanner With Socket (28#)
3Wrench set
9Carpenter’s Chalk
9Screw Sets
9Tape Measure (7.5m)
9Pliers
9Socket Head Wrench (3#, 5#, 6#)
3Lock Wrench
(10
#
, 12
#
, 13
#
, 14
#
, 17
#
, 19
#
, 24
#
, 30
#
)
Fig. 2

3
B. SPECIFICATIONS OF CONCRETE (See Fig. 3)
Specification Of Concrete Must Be Adhered To The Specification As Following.
Failure To Do So May Result In Lift And /Or Vehicle Falling.
1. Concrete must be thickness 150 mm minimum and without reinforcing steel bars，
and must be dried totally before the installation.
2. Concrete must be in good condition and must be of test strength 3,000 psi
(220kg/cm²) minimum.
3. Floors must be level and no cracks.
C. AIR SUPPLY
Air pressure requirement: 0.5 Mpa~0.8 Mpa, Air line size ￠8×￠6 and ￠6×￠4.
D. POWER SUPPLY
The capacity of source must be 2 HP minimum. The line must be 2.5 mm² minimum
and in good condition of contacting with floor.
III. STEPS OF INSTALLATION
A. Location of Installation
Check and insure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Check the Parts Before Assembly
1. Packaged lift and Hydraulic Power Unit (See Fig. 4).
Fig. 3
Fig. 4

4
2. Open the outer packing carefully (See Fig. 5).
Shipment Parts List
3. Take off the Drive-thru Ramps and Columns (See Fig. 6).
4. Loose the screws of the upper package stand, take off the offside platform, take out
the parts inside the powerside platform, than remove the package stand.
5. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 7).
Powerside Platform
Drive-thru Ramp
Offside Platform
Cross Beam
C
Fig. 5
Fig. 6
Parts box
Fig. 7

5
6. Open the carton of parts and check the parts according to the parts box list
(See Fig. 8).
7. Check the parts of the parts bag according to the parts bag list (See Fig. 9).
Fig. 8
Fig. 9

6
C. Use a carpenter’s chalk line to establish installation layout as per Table 1
Make sure the size is right and base is flat (see Fig. 10).
Note: Reserve space before and behind the installation site.
Table 1
MODEL A B C
414 5500 mm
216 1/2”
3324 mm
130 7/8”
6426 mm
253”
Use a carpenter’s chalk line to establish
installation layout
Car in Direction
Fig. 10

7
D. Install Cross Beams (See Fig. 11, Fig. 12).
4
1 3
Fig. 12
Fig. 11
2
Hole towards inside
4
13

8
E. Fix the
Anchor
Bolts
1. Prepare the
Anchor
Bolts (See Fig. 13).
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install
the anchor bolts (See Fig. 14).
F. Install the Safety Ladders
1. Take off the pulley safety cover and unscrew the four upper nuts of the Safety
Ladders, and then adjust the four lower nuts to be at the same position. Withdraw
the Slack-cable safety lock of the Cross-beam to insert the Safety Ladder in, raise
the Safety Ladder, and screw the upper nuts (See Fig. 15).
Nut
Spring washer
Washer
Fig. 13
Fig. 14
Drilling
T
ighten
Clearing
5
Fig. 15
Safety Ladder is inserted between
Limit Pins of the cross-beam
Slack-cable safety lock
Primary
safety lock
6
Limit Pin
Limit Pin
Safety Ladder
Safety Ladder is
inserted between
Limit Pins

9
2. Install Safety Ladders (See Fig. 16).
G. Put the Cross Beams at the same height (See Fig. 17).
7
Safety ladder pass through
the hole of the top plate,
then ti
g
hten the two nuts
Fig. 16
Safety Ladder is adjusted
to be parallel to the back
side of Column
Fig. 17
This height should be
the same for four
safety ladders
6
7
Lifting Both Cross Beams to the
same height, it is recommended
to about 1 metre height
The four primary safety
locks are adjusted to be
locked to the safety
ladders at the same time

10
H. Install powerside platform.
1. Loosen the pulley of platform (See Fig. 18).
Fig. 18
13
14
12
11
10
9
8

11
2. Install the platform to Cross Beam with forklift or by hand (See Fig. 19).
17
16
15
Fig. 19

12
I. Assembly the pulleys back to the powerside platform, and put the offerside
platform on the cross beams, then check the plumbness of columns with
level, adjusting with the shims if not, and then tighten the Anchor Bolts (See
Fig. 20).
Fig. 20
18
Using the Ratchet Spanner With
Socket to tighten the bolts
5
Install the pulley
8

13
J. Install cables (See Fig. 21).
NO.
Cable
○
1 ○ 2 ○ 3 ○ 4
Length
(inc. connecting fitting)
4104 mm
161 5/8”
11058 mm
435 3/8”
5810 mm
228 3/4”
9354 mm
368 1/4”
D
B
A
C
55
57
56
58
D
B
C
A

14
1. After cables pass through the pulleys under the platform, installing the Slack-cable
bolts No.19 (See Fig. 22).
cable ④cable ②
cable ②
cable ①
cable ④
cable ③
cable ①
cable ②
cable ④
cable ②
cable ③
cable ④
cable ②
Fig. 22
Hex Bolt
cable ④
19

15
2. The cable pass through Cross Beam and top plate of column and be screwed with
cable nut (See Fig. 23).
Fig. 23
7
Cable pass through top
plate and be screwed
with two cable nuts
Cable pass through
between the big pulley
and tension pulley

16
K. Install Oil-water separator, Manual control air valve and Power unit
(See Fig. 24).
Fig. 24

17
L. Install Hydraulic System (See Fig. 25).
Note: oil hoses connected to oil cylinder must be passed above the cable to avoid the
oil hose scratched by cable.
dcba
Retainer Protective Ring
Fig. 25
59
71
60
61 71
61
62
63
a b c、d
66
64
65
67
63
75
71

18
M. Install Air-line System
1. Connecting front and rear Cross Beam using ￠6×￠4 black air line (See Fig. 26).
2. Connecting Manual control air valve using ￠6×￠4 black air line (See Fig. 26).
3. Connecting Oil Hoses and Air Lines (See Fig. 27).
68
Powerside Platform
Rear
Cross Beam
69
70
71
Front
Cross Beam
Air cylinder fitting Air cylinder fitting
Air cylinder fitting Air cylinder fitting of
powerside column
Connecting Manual
control air valve
using ￠6×￠4 black
air line.
Fig. 26
Fig. 27
Oil hose of optional Jack
pass through this hole
Optional air line
through this hole
Connecting Black air
line ￠6×￠4 to Manual
control air valve
Oil returned hose pass
through this hole
39
75