BOSSCO X-POT XP+ User manual

®
+
OPERATION AND
MAINTENANCE MANUAL
3.5l/s

CONTENTS
WARNING – This equipment must only be used, maintained or
serviced by trained competent engineers. If in any doubt please do
not touch this equipment. For further advice please contact VEXO
International or your reseller for additional information and
guidance.
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 1
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

X-POT XP+®Operations &
Maintenance Manual
®
+
SAFE WORKING DISTANCE STATEMENT
5M
All magnets enclosed in vessel
Range from X-POT XP+ (Meters) Micro Tesla (µT)
0.01µT
4M 0.02µT
3M 0.02µT
2M 0.02µT
1M 0.04µT
Stood against vessel 10.11µT
SAFE WORKING DISTANCE FROM THE X-POT XP+
SIDE STREAM FILTRATION UNIT
IN THE INTEREST OF HEALTH AND SAFETY
Persons who have electra medical devices (e.g,
pacemakers, eTC.) Must not operated or handle
directly the magnets contained within the
X-POT XP+ side stream filter.
Most health organisations would suggest that anyone fitted with an electro medical
device should avoid magnetic field strengths in excess of 5 Gauss (500µT),
Although the X-POT XP+ (containing 13off rare earth magnets) will not cause any risk
when stood by the units, BOSS stipulates the following:
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 2
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

LIABILITY
WARRANTY
Active Period:
The warranty is conditional upon the following clauses.
agreement.
are chargeable.
incorrect commissioning remain chargeable.
BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 3
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

COPYRIGHT
by VEXO®
compensation. We reserve the right to exercise all intellectual property rights.
GENERAL SAFETY INSTRUCTIONS
safety regulations.
ELECTRICAL WARNING SYMBOL
Danger - electric current
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 4
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

PURPOSE & USE OF
THIS MANUAL
QUALIFICATIONS REQUIRED,
ASSUMPTIONS
®
APPROPRIATE USE
each unit.
SUPPLIED GOODS
BOSS
BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 5
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

TRANSPORTATION, STORAGE,
UNPACKING
Caution:
tipping over.
EMERGENCY STOP /
EMERGENCY OFF
PERSONAL PROTECTIVE EQUIPMENT
(PPE)
BOSS
BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 6
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

EXCEEDING PERMITTED PRESSURE
&/OR TEMPERATURE LEVELS
SAFEGUARDS
EXTERNAL FORCES
ELECTRICAL EQUIPMENT
INSPECTIONS
MAINTENANCE & REPAIR
(See inspection table on page 9)
BOSS
BOSS
BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 7
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

Task BOSS™
Visual inspection of components 6 mths - Site Engineer
components
components
OBVIOUS MISUSE
PRODUCT DESCRIPTION
TECHNICAL DATA
Model Flow
Rate (l/s)
Maximum
System
Size
(litres)
Dimensions Dry
Weight
(Kg)
Wet
Weight
(Kg)
Width
(mm)
Depth
(mm)
Height
(mm)
BOSS™
Model
Circulating Pump
Motor Rating Electrical Supply Current
230/1/50
Amps
BOSS™
BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 8
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

SCHEMATICS & COMPONENT LIST
System Flow
System Return
PT
PT
DIRTY
FLOW
CLEAN
RETURN
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
01
02
03
04
05
06
07
08
09
10 11
12
13
14
15
16
17
18
Isolating Valve
Isolating Valve
BOSS™ X-POT XP+ Vessel Body
Magnet Grate (Internal) 13 Magnets
Baffle Plate (Internal)
Bag Filter & Filter Basket (Internal)
Isolating Valve
Pressure Transducer 2 (Clean Return)
Isolating Valve
Grundfos CRIE (Smart Circulator E Pump)
Swing Check Valve
Drain Valve
Isolating Valve
Chemical Fill Tundish
Automatic Air Vent
Manual Vent Isolating Valve
Mains On/Off Power Switch
Pressure Transducer 1 (Dirty Flow)
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 9
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

OPERATING PRINCIPLE
the main
system return.
®
®control
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 10
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

X-POT XP+®Operations &
Maintenance Manual
®
+
®
+
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 11
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

INSTALLATION
BASIC INSTALLATION REQUIREMENTS
Ensure the power supply is 230V ~ 1 N PE 50Hz
via a suitable Fused Spur .
CRITICAL INSTALLATION REQUIREMENTS
The equipment must be sited:
vessel itself
Care must be taken when handling this equipment. Appropriate safety measures must
be in place in respect of use, handling and application of:
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 12
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

COMMISSIONING
WARNING
This equipment must only be used,
maintained or serviced by trained competent
engineers. If in any doubt please do not
touch this equipment.
For further advice please contact
BOSS/BSS for additional information
and guidance.
WARNING
This equipment uses Rare Earth Magnets with
You should not use, service or work in the
close vicinity (30cm / 1ft of this equipment
electromechanical medical devices.
1. General
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 13
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

COMMISSIONING
MAX FLOW RATE
SET POINT
.50l/s
.25l/s
.00l/s
l/s
l/s
l/s
1. l/s
l/s
l/s
0l/s
10kPa
13 kPa
1kPa
10kPa
0kPa
0kPa
0kPa
0kPa
0kPa
0kPa
MAX PRESSURE
SET POINT
CURVE
SELECTION
OPERATIONAL
POWER %
0l/s FLOW RATE
BAG FILTER
MESH COARSENESS
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
kPa
kPa
kPa
0kPa
kPa
kPa
kPa
1 kPa
kPa
5kPa
1kPa
1kPa
kPa
0kPa
kPa
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
BOSS
BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 14
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

COMMISSIONING
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
kPa
kPa
kPa
0kPa
kPa
kPa
kPa
1 kPa
kPa
5kPa
1kPa
1kPa
kPa
0kPa
kPa
0.50l/s FLOW RATE
BAG FILTER
MESH COARSENESS
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
kPa
kPa
1 kPa
kPa
0kPa
kPa
kPa
1 kPa
kPa
kPa
1kPa
1kPa
0kPa
kPa
0kPa
l/s FLOW RATE
BAG FILTER
MESH COARSENESS
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
kPa
kPa
kPa
0kPa
kPa
1kPa
1kPa
5kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
1. 0l/s FLOW RATE
BAG FILTER
MESH COARSENESS
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
1. 5l/s FLOW RATE
BAG FILTER
MESH COARSENESS
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
kPa
kPa
kPa
kPa
kPa
1kPa
1kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 15
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

COMMISSIONING
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
1kPa
1kPa
kPa
0kPa
kPa
kPa
kPa
5kPa
kPa
kPa
2kPa
2kPa
kPa
kPa
kPa
0l/s FLOW RATE
BAG FILTER
MESH COARSENESS
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
1kPa
1kPa
2 kPa
5kPa
kPa
1kPa
1kPa
kPa
kPa
kPa
2kPa
2kPa
kPa
0kPa
kPa
5l/s FLOW RATE
BAG FILTER
MESH COARSENESS
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
0kPa
1kPa
2. 0l/s FLOW RATE
BAG FILTER
MESH COARSENESS
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
1kPa
1kPa
3 kPa
5 kPa
6kPa
2kPa
2kPa
4 kPa
6 kPa
8kPa
3kPa
3kPa
6 kPa
10 kPa
13 kPa
0l/s FLOW RATE
BAG FILTER
MESH COARSENESS
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 16
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

COMMISSIONING (continued)
2.1. Circulation Pump
2. Activation
100 Micron
50 Micron
25 Micron
5 Micron
1 Micron
kPa
kPa
3 kPa
5 kPa
6kPa
2kPa
2kPa
4 kPa
6 kPa
8kPa
2kPa
2kPa
kPa
1 0kPa
10kPa
0l/s FLOW RATE
BAG FILTER
MESH COARSENESS
CLEAN FILTER
STATE DIFFERENTIAL
PRESSURE
DIRTY FILTER
STATE DIFFERENTIAL
PRESSURE
BLOCKED FILTER STATE
DIFFERENTIAL
PRESSURE (SET POINT)
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 17
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

3
15
8
26
23
25
24
7
21
20
22
B
Y
6
5
2
4
10
A
+24 V*
1
14
9
12
17
19
11
18
+24 V*
+
+24 V* OC DI
+24 V*/5 V*
+24 V*
+
++
+24 V*/5 V* +24 V*
+24 V*
+
+
+24 V*/5 V*
+24 V*
+5 V*
AI2
GDS RX
GDS TX
GND
GENIbus A
GENIbus B
+5 V
+24 V
+24 V
GND
GENIbus Y
GND
+5 V
DI1
AI1
DI3/OC1
LiqTec
AI3
GND
DI2
LiqTec
GND
AO
Pt100/1000
Pt100/1000
DI4/OC2
GND
+24 V* OC DI
GND
NC
C2
NO
NC
C1
NO
+5 V*
PUMP CONFIGURATION
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 18
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

PUMP CONNECTION TABLE
NC
C1
NO
Normally closed
contact
Normally open
contact
Common Signal relay 1
(LIVE or PELV)
TERMINAL TYPE FUNCTION
A
Y
B
GENIbus, A
GENIbus, Y
GENIbus, B
GENIbus, A (+)
GENIbus, GND
GENIbus, B (-)
TERMINAL TYPE FUNCTION
NC
C2
NO
Normally closed
contact
Normally open
contact
Common Signal relay 2
(PELV only)
21
20
22
LiqTec sensor
input 1
LiqTec sensor input
(white conductor)
Ground (brown and
black conductors)
LiqTec sensor input
(blue conductor)
LiqTec sensor
input 2
GND
3GND Ground
15 +24 V Supply
8+24 V Supply
23 GND Ground
25 GDS TX Grundfos Digital
Sensor output
Grundfos Digital
Sensor output
24 GDS RX
7AI2
26 +5 V
Supply to
potentiometer and
sensor
Analog input:
0-20 mA / 4-20 mA
0.5-3.5 V / 0-5 V /
0-10V
2
10 DI3/OC1
Digital input/output,
configurable.
Open collector: Max.
24 V resistive or
inductive.
4 AI1
DI1
Analog input:
0-20mA / 4-20 mA
0.5 - 3.5 V / 0-5 V /
0-10 V
18
11
19
17
12
GND Ground
Pt100/1000
input 2
Pt100/1000
sensor input
Pt100/1000
input 1
Pt100/1000
sensor input
1 DI2 Digital input,
configurable
Digital input,
configurable
5 +5 V
Supply to
potentiometer and
sensor
AO
9GND Ground
9GND Ground
Analog output:
0-20 mA / 4-20 mA
0-10V
14 AI3
Analog input:
0-20 mA / 4-20 mA
0-10V
DI4/OC2
Digital input/output,
configurable.
Open collector: Max.
24V resistive or
inductive.
X-POT XP+®Operations &
Maintenance Manual
®
+
X-POT XP+®O&M Manual
Last Updated - 07/06/2023
PAGE 19
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP