Boumatic Xcalibur User manual

9e1048
Operator Manual
9e1037
XcaliburTM
Crowd Gate
www.boumatic.com
G
e
n
t
l
y
,
Q
u
i
c
k
l
y
a
n
d
C
o
m
p
l
e
t
e
l
y
™
05-2016

Page 2
9e1048
1. PREFACE
Contents:
1.1 MANUFACTURER’S ADDRESS ................................................................................................................................................................... 4
1.2 CUSTOMER SERVICE ...................................................................................................................................................................................... 4
1.3 GUIDELINES, LAWS, STANDARDS ........................................................................................................................................................... 4
1.3.1 DECLARATION OF CONFORMITY ............................................................................................................................................................ 5
1.4 SUCCESSFUL MILKING .................................................................................................................................................................................. 6
2. SAFETY
2.1 OWNER’S DUTY OF CARE ........................................................................................................................................................................... 7
2.2 BASIC SAFETY INSTRUCTIONS .................................................................................................................................................................. 8
2.3 PERSONNEL QUALIFICATION .................................................................................................................................................................... 9
2.4 PROTECTIVE EQUIPMENT ..........................................................................................................................................................................10
2.5 SAFETY SIGNS, STICKERS AND LABELS ..........................................................................................................................................10
2.6 PACKAGING MATERIALS ............................................................................................................................................................................10
2.7 CORRECT APPLICATIONS ..........................................................................................................................................................................10
2.8 NOISE ...................................................................................................................................................................................................................11
3. DESCRIPTION
7. DECOMMISSIONING
7.1 SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING ................................................20
7.2 SAFETY INSTRUCTIONS FOR DECOMMISSIONING ..................................................................................................20
7.3 SPECIAL DANGERS INVOLVED IN DECOMMISSIONING ..........................................................................................20
7.4 FINAL DECOMMISSIONING / DISPOSAL ......................................................................................................................20
3.1 OPERATION AND HANDLING .........................................................................................................................................12
3.2 HYDRAULIC DIAGRAM ......................................................................................................................................................14
3.3 ELECTRICAL CONTROL CABINET ...................................................................................................................................14
4. SERVICE AND MAINTENANCE
5. TROUBLESHOOTING
5. TROUBLESHOOTING ............................................................................................................................................................16
6. ELECTRICAL DIAGRAMS
6.1 POWER SUPPLY AND 24VDC SUPPLY ............................................................................................................................17
6.2 24 V DC CONTROLS ..............................................................................................................................................................18
4. SERVICE AND MAINTENANCE ..........................................................................................................................................15
8. SPARE PARTS DRAWINGS AND PARTS LISTS
8.1 SPARE PARTS RAIL ................................................................................................................................................................21
8.2 LONG LINK CHAIN 212B .....................................................................................................................................................21
8.3 LONG LINK CHAIN LINK 212B ..........................................................................................................................................22
8.4 SET OF SPRING DISKS..........................................................................................................................................................22
8.5 CABLE CHAIN ........................................................................................................................................................................22
8.6 DRIVE FRAME ........................................................................................................................................................................23
8.7 DRIVE AXLE.............................................................................................................................................................................24
8.8 OVAL FLANGE BEARING.....................................................................................................................................................24
8.9 CHAIN WHEEL T 19 ..............................................................................................................................................................24
8.10 DRIVE WHEEL.........................................................................................................................................................................25
8.11 INDUCTIVE SENSOR ...........................................................................................................................................................25
8.12 CENTER FRAME ....................................................................................................................................................................26
8.13 DRIVE AXLE 900....................................................................................................................................................................26
8.14 CHAIN WHEEL T 17 .............................................................................................................................................................27
8.15 SYNTHETIC AXLE BEARING ..............................................................................................................................................27
8.16 CHAIN 212B ...........................................................................................................................................................................27

Page 3
9e1048
8.17 ELECTRICAL DRIVE 230 / 400 V .............................................................................................................................................................28
8.18 CHAIN WHEEL T 15 .......................................................................................................................................................................................28
8.19 HYDRAULICS ..................................................................................................................................................................................................28
8.20 HYDRAULIC CYLINDER ...............................................................................................................................................................................29
8.21 MANURE SCRAPER .......................................................................................................................................................................................29
8.22 RUBBER ..............................................................................................................................................................................................................30
8.23 SYNTHETIC WHEEL .......................................................................................................................................................................................30
8.24 CONTROL BOX ...............................................................................................................................................................................................31

Page 4
9e1048
1. PREFACE
These instructions are supplied with the product.
They should be kept close at hand and remain with the equipment even if the equipment is sold.
This manual is not covered by an amendment service. The current version can be obtained through your
technical dealer or directly from BouMatic.
We reserve the right to make changes of the data and illustrations in this manual due to technical
developments.
Reproduction, translation or copying in any form, including extracts, requires written authorization from
BouMatic.
1.1 MANUFACTURER’S ADDRESS
1.2 CUSTOMER SERVICE
If necessary, please contact your nearest authorized dealer.
1.3 GUIDELINES, LAWS, STANDARDS
BouMatic Gascoigne Melotte Sprl.
Rue Jules Melotte 31
4350 Remicourt
Belgium
Tel: [phone]
Fax: [phone]
BouMatic B.V.
Transportweg 6
8304 AX Emmeloord
The Nederlands
Tel: [phone]
Fax: [phone]
BouMatic Europe
EMC compliance has been tested and this equipment meets the requirements of the applicable European
and national guidelines.
Conformity has been proved and the manufacturer holds the relevant statements and documents.
To maintain this state and ensure safe operation, you, as a user, must observe this operator manual.

Page 5
9e1048
1.3.1 DECLARATION OF CONFORMITY
www.boumatic.com
G
e
n
t
l
y
,
Q
u
i
c
k
l
y
a
n
d
C
o
m
p
l
e
t
e
l
y
™
EC Declaration of Conformity
Emmeloord/Remicourt, 15/02/2016
BouMatic Europe
BouMatic B.V.
Transportweg 6
8304 AX Emmeloord
The Netherlands
BouMatic Gascoigne Melotte Sprl.
Rue Jules Melotte 31
4350 Remicourt
Belgium
Declares under its sole responsibility that the
•Crowd Gate " XcaliburTM "
has been manufactured in conformity with the
provisions of the following Council Directives (EEC):
• Low Voltage Directive 2006/95/EC
• Machinery Directive 2006/42/EC
• EMC Directive 2014/30/EU
Authorized signatory
15/02/2016
Date Günter Korthauer
Director Technical Services-Dairy Solution
R&D Technology for Europe

Page 6
9e1048
1.4 SUCCESSFUL MILKING
Prerequisites for successful milking:
• A milking installation designed in accordance with ISO 5707 or 3 A and set up correctly.
• Stable vacuum conditions due to an appropriately sized vacuum pump, a balance tank and vacuum
reserve as well as properly sized vacuum lines.
• Milking vacuum and automatic cluster removal must be set correctly to suit the animals.
Regular checks and adjustments to meet any herd changes will also ensure successful milking.
• A milking cluster selected to suit the animals.
• Correctly positioned cluster. Keep hoses as short as possible to avoid unnecessary sagging.
• Scheduled maintenance and cleaning of the milking installation. Regular thorough cleaning and
disinfection of the milking installation will help improve animal health, milk quality and therefore milking
results.
• When replacing parts, only use genuine BouMatic spare parts!
• Recommended settings are only valid in conjunction with genuine BouMatic products.
• The conscientious implementation of milking routines will have a positive eect on milking results.
Attention!
Milking without milk ow (overmilking) must be avoided, as it will very quickly have an adverse
eect on teat condition and udder health
Rub to
remove any
residual
bedding.
Dip with
pre-dip.
Strip/wash
teat end
with
gloved hand.
Dry with
one circular
motion - flip
towel and
aggressively
squeeze
teat end.
Attach
unit.
Adjust unit
for proper
placement.
Post-dip -
cover
complete
teat!!
10 to 12 seconds of teat contact
time. (stripping, washing and
drying)
Attach unit
within 75-90
seconds after
steps 3 and 4.
After attachment, adjust unit to
hang squarely on the cow as soon
as the last teat cup is attached.
Gently,
Quickly and
Completely
Always Milk Your Cows...
7 Step Udder Prep
BouMatic.com
1 2 3 4 5 6 7

Page 7
9e1048
2. SAFETY
2.1 OWNER’S DUTY OF CARE
Design and construction of this product were preceded by risk assessment and careful identication of applicable
harmonized standards and other technical specications. This product therefore represents the state-of-the-art
of technology and ensures a maximum level of safety. To achieve safety on farms, all necessary measures must be
taken. The owner is responsible for planning such measures and for verifying their implementation.
In particular, the owner has to ensure the following:
• Legal requirements must be met.
• Instructions on basic safety precautions must be followed.
• Safety signs, stickers and labels on the product must be replaced immediately if they are illegible or lost!
• All applied safety signs or warning instructions must stay in place and remain legible.
• Escape routes must be indicated by signs in accordance with national regulations!
• The required personal protection equipment must be available and used by operators, maintenance and
service personnel.
• A full set of legible instructions must always be kept near the product. Anyone having to work on the
product must have the possibility to look into the instructions at any time.
• The owner has to ensure that his sta receive adequate training adapted to suit the specic conditions of
his facility; emphasis should be placed on safety aspects.
• Unauthorized persons (e.g. children) are not permitted into hazardous areas and must not have access to
cleaning agents or disinfectants.
• Anyone involved in the operation, maintenance, inspection or handling of this product in any other way
must know and understand this manual (especially the safety information and warnings).
• This product
-should only be used for its intended purpose.
-should only be used if in perfect operating condition. The safety equipment, in particular, should be
regularly checked to make sure it is in perfect operating condition.
• Operating personnel who require training may only work on the product under the supervision of an
experienced person. The successful completion of training is to be conrmed in writing.
• Persons carrying out work on this product must be suciently qualied!

Page 8
9e1048
• There are dangers involved in the operation and maintenance of dairy farm equipment. For your own safety,
please read and observe these instructions carefully (especially the section on “Safety instructions”).
• Permissible working conditions (pressure ranges, temperature ranges, airow quantities etc.) must be ob-
served!
• Do not open or dismantle any devices (risk of injury)!
Do not remove any protective devices (risk of injury)!
• When working with cleaning and disinfecting agents observe the notes on dangers and protective measures
(risk of caustic burns)!
• When working with products from other manufacturers always observe the warnings on the material safety
data sheets and the operating instructions of the manufacturer!
• Observe noise protection measures!
• Do not stand underneath suspended loads.
• Always keep control cabinets, all power supply units and electrical control units closed.
Access is only permitted to authorized personnel with a key or special tool.
• Protect live and high-voltage components against moisture.
Water jets and high-pressure cleaners must NOT under any circumstances be directed at them!
2.2 BASIC SAFETY INSTRUCTIONS
Work to be performed by qualied personnel only:
-Transportation
-Handling
-Maintenance
-Cleaning
Work to be performed by authorized personnel only:
-Installation
-Start-up
-Service
-Troubleshooting
-Repairs
-Decommissioning
These personnel will be regularly instructed in all relevant matters of safety at work and protection of the environ-
ment and by familiar with this manual, particularly the safety instructions it contains.
Attention!

Page 9
9e1048
Anyone carrying out work or activities in connection with the product must carefully read the manual and sign to
conrm that they have understood it and will act accordingly!
Responsibilities:
• AC power wiring for voltage over 40 V (in Europe 50 V) must be done by a qualied (licensed) electrician in
compliance with the latest edition of the ANSI/ NFPA-Standard 70, National Electrical Code (USA) or either LVD
2006/95/EC or EMC 2014/30/EU (in Europe) and in compliance with the local wiring codes as applicable.
• Any work on the hydraulic and pneumatic equipment should only be performed by specialist personnel trained
for this purpose.
• Any welding should only be performed by specialist personnel with knowledge in welding.
• Other installation, major maintenance, and service work must be done by an authorized BouMatic dealer.
• Product / system checkout and troubleshooting must be done by an authorized BouMatic dealer.
In addition, special qualications are required for the following activities:
• Transportation
• Handling
• Maintenance
• Cleaning
• Installation
• Start-up
• Service
• Troubleshooting
• Repairs
Deviation from these instructions could aect product performance or create a hazardous situation. Under no
circumstances will BouMatic be responsible for any problems caused in whole or in part by a deviation from the
procedures specied in these instructions without prior written approval from BouMatic.
Operation steps may be performed by the owner/operator once the dealer or technician has successfully nished
the product/system checkout. The owner/operator is responsible for properly operating, maintaining, and moni-
toring the product/system to ensure that it works properly.
Disclaimer
No warranties are contained in these instructions.The division of responsibilities, stated above, is a general reminder
of those provisions in the applicable dealer contract and does not change any agreement between BouMatic and
the dealer. Information in these instructions is not all-inclusive and cannot cover all unique situations.
2.3 PERSONNEL QUALIFICATION

Page 10
9e1048
Attention!
2.4 PROTECTIVE EQUIPMENT
• Risk of death from electric shock!
Covers of electrical connection boxes must always be closed; otherwise there is danger of contact with
live parts.
• Risk of burns from acidic or alkaline detergents!
Risk of eye injuries or skin irritation.
• Risk of injury by putting your hand into the vacuum system!
Never reach into openings of the system when the machine is running. Extremities could be sucked in
by the vacuum prevailing in the system.
2.5 SAFETY SIGNS, STICKERS AND LABELS
Safety signs, stickers and labels axed to the product must be replaced immediately when illegible or lost!
2.6 PACKAGING MATERIALS
Packaging materials must be disposed of in accordance with applicable local regulations!
BouMatic equipment and components are designed exclusively for agricultural facilities (mostly dairy farms).
This product/component is designed exclusively for use during the milking process in parlors for cows or goats.
Any application not listed here is not part of the intended purpose and therefore considered as improper use!
The manufacturer / supplier is not liable for any resulting damage. The user alone bears the risk.
Correct use also includes reading the instructions and observing the inspection and maintenance conditions.
Genuine BouMatic parts and accessories are specially designed for BouMatic components; use only genuine spare
parts.
2.7 CORRECT APPLICATION

Page 11
9e1048
Attention!
• Please note that parts or accessories not supplied by us and instructions not provided by BouMatic
are not checked or released by us either.
• If such products are installed or used, this can have a negative eect on the specied properties of
BouMatic products and put people and animals at risk.
• The manufacturer cannot be held liable for injury to people and animals or for damage to Bou-
Matic products caused as a result of using non-original parts or accessories or by incorrect settings.
• The voltage to the control unit must always be switched o during service.
• The control unit contains 230 V AC circuits and may only be opened by a BouMatic installer or a
qualied electrician.
• Read and understand the manual before using this crowd gate.
• Make sure you can see what happens in the holding pen when the crowd gate is in use.
• Never enter the holding pen when the crowd gate is in use.
• No children or unauthorized people are allowed in the milking parlor.
• Keep hands or loose sleeves away from moving parts, such as the drive frames and the rotating
fence, when the crowd gate is working.
• Moving parts can squeeze or injure you.
• Never execute a check-up while the crowd gate is working.
• Push the emergency stop on the control panel after every milking shift.
• Moving parts must be checked by at least two people! One of them continuously uses the
control box while the other person checks the moving parts!
• Safety function: In order to prevent the hydraulic power pack from exceeding maximum pressure,
the hydraulic power pack has been provided with a hydraulic safety device. This has been set to
the required operation pressure in the factory and must NEVER be adjusted. This is why the safety
device has been sealed. If the seal is broken, the warranty concerning the power pack will become
null and void.
• Between the milking times, when the gate is not used, it must always be in vertical position.
2.8 NOISE LEVEL
The noise level does not exceed 70 dB (A).

Page 12
9e1048
3. DESCRIPTION
3.1 OPERATION AND HANDLING
The XCALIBUR crowd gate is intended exclusively:
• to guide the cows in the waiting area to the milking stall.
The XCALIBUR crowd gate is further intended:
• to push manure during reverse or forward operation.
Any other types of use not listed here do not comply with the intended purpose and shall therefore be considered
as unauthorized use!
BouMatic draws particular attention to the fact that it is prohibited:
• to guide animals other than cows with this crowd gate or to hit, force or injure animals with the crowd
gate.
The manufacturer/supplier shall not be liable for any damage arising from such use. The risk and responsibility lie
solely with the user.
The hydraulic power pack provides enough pressure to ensure proper functioning. The hydraulic power pack trans-
mits pressure through three hydraulic hoses to the cylinders. This unit will control the upwards and downwards
movement of the crowd gate.
Before the crowd gate is put into operation, the following items must be checked:
• Make sure there is enough oil in the reservoir of the hydraulic mini power pack.
• Make sure that the rotation direction of the drive is equal to the arrow.
• Make sure that the hydraulic system is suciently vented before operating it.

Page 13
9e1048
The crowd gate starts at the rearmost position with the fence up. The rst group of cows passes through the crowd
gate into the holding pen. When the last cow has entered the holding pen, the fence is turned downwards behind
the cows. To leave the holding pen, the group of cows has to enter the milking parlor.
The crowd gate is controlled by an employee with a clear view of the waiting area. The crowd gate is run towards
the milking parlor. The size of the holding pen decreases and the rearmost cows will be forced towards the milk-
ing parlor. This movement provides room behind the crowd gate for the next group of cows to enter the holding
pen. In this way the fence is keeping the two groups separated. When the last cow from the rst group has entered
the milking parlor, the fence is turned upwards. The crowd gate runs back to the start position. The fence is turned
downwards behind the second group of cows and the cycle is repeated.
Optional manure scraper
After the last group of cows has entered the milking parlor, an employee runs the crowd gate, with the fence
down, back to the rearmost position. The assembled scraper removes the manure to the rear position and the
holding pen is cleaned up.
The crowd gate has two electrical control boxes for each side of the holding pen, one on the side of the crowd gate
and one at the entrance of the holding pen. These controls are identical and contain the following six pushbuttons:
Emergency Stop: Interrupts the operating voltage of 24 V. No operation is possible if
this button is pressed.
Upwards: Press this button to move the fence upwards, release to stop.
Downwards: Press this button to move the fence downwards, release to stop.
Stop: Press this button to stop the backwards movement.
Backwards: Press this button to move towards the start position. This is a continu-
ous movement when the fence is up. This movement can be inter-
rupted by pressing the stop button.
Forwards: Press this button to move towards the milking parlor, release to stop.


5
6
Page 14
9e1048
3.2 HYDRAULIC DIAGRAM

5
6
1 Sequence valve (adjustable)
2 Non-return valve
3 Flow-control valve with orice
4 Valve
5 Filter
6 Hydraulic pump with electric motor
3.3 ELECTRICAL CONTROL CABINET
The electrical control boxes are used to operate the crowd gate. Push buttons are used to control the output for
the hydraulic unit and the electrical drive unit.
Two sensors prevent the crowd gate from moving too far on the rail tracks. These sensors are mounted on both
sides of the drive frame. When the crowd gate approaches the start or end positions, the sensor receives a signal to
stop.
Two sensors are positioned on the center frame to prevent the cows from getting squeezed when the crowd gate
moves towards the milking parlor. These sensors are positioned so that they receive a signal if the cylinders are in
or out. This conrms that the fence of the crowd gate is moved downwards. If one of the cows lies down in front
of the crowd gate, the fence is forced upwards. This means that the cylinders are extended and the signal from the
sensor is interrupted. If the signal is interrupted, the crowd gate stops moving towards the milking parlor.

Page 15
9e1048
4. Service and Maintenance
To properly maintain this product, the following checkups or operations must be performed:
Monthly:
• Inspection of welds, in particular the welds on the lifting device.
• Check if pipe brackets are attached properly or show any fractures.
• Also look for any wear of the pipes near brackets and ensure that the location of the pipes
is such that they are not obstructed.
• Check the tubes thoroughly for deformation, damage and corrosion.
• Check the hydraulic system for leaks
• Check the oil level of the worm gear unit. This should be maintained at this level at all
times. When necessary, ll it up with BouMatic hydraulic oil. Before lling the oil tank for
contamination and remove them.
• Grease the chains (track and drive) with multipurpose grease.
• Grease the pivot point of the hydraulic cylinders and grease the cylinder rods.
Cylinders must be inspected for leakage along the gasket(s) near the shaft. If necessary, gaskets should be re-
placed preventively. Also look for damage to the shaft (scratches and wear).
Also inspect the attachment of the cylinder, in particular check for damaged hinge loops and ball heads.
Check the connection between the tubes and the cylinder, paying particular attention to wear and to whether the
connections are without tension.
Yearly:
• Change the oil of the worm gear unit. Rell with BouMatic hydraulic oil.
After six years:
• Rubber and plastic tubes should be replaced by similar tubes (recommendation no. 1/74 of
the Association of Industrial Accident Insurers; in accordance with DIN-20066).
Unassembled tubes in stock may be used for four years after the date of manufacture, assembled tubes for only
two years. Use of the wrong tubes or tubes that are too old may result in life-threatening situations and substantial
environmental and mechanical damage.
Ordering information
Item #
Product description
605202146
BouMatic Hydraulic oil, barrel 20 liter
Attention!

Page 16
9e1048
Symptom Possible Cause Action
The crowd gate is
not working at all
No operating voltage Check the network voltage
Emergency stop pushed Check the control both boxes
The crowd gate
moves slow upwards
or not at all.
No hydraulic pressure Check the Hydraulic Power Pack
No response control boxes Control the main switch to
reset the system. Wait 10 sec.
and try again. If there is no
response contact your dealer.
Check if the crowd gate is
down completely
The crowd gate is
not moving
forwards.
Move the crowd gate
downwards and try again. If
there is no response
contact your dealer.
Check if there is no cow
blocking the crowd
gate.
The drive unit is not working
Move the crowd gate a bit
backwards and try again
forwards.
Control the main switch to
reset the system. Wait 10 sec.
and try again. If there is no
response contact your dealer.
Control the main switch to
reset the system. Wait 10 sec.
and try again. If there is no
response contact your dealer.
The crowd gate is out
of alignment
One of the two chains has
no tension.
Check the mounting points
of the chains.
The drive axles are loose
or broken
Check the drive axles
and contact your dealer
5. TROUBLESHOOTING

Page 17
9e1048
6. ELECTRICAL DIAGRAMS
6.1 POWER SUPPLY AND 24VDC SUPPLY
Page
Drawno.
Date:
  
XCALIBURTM CROWD GATE
 
POWER SUPPLY AND 24VDC SUPPLY
   





9
4
 
 
 
/
Power
3 x 230 V AC
/ /
 
1
PE
3(
)
$7
$
/ 9'&
1
9
)
$7

9'&
6833/<
9'&

9
$
125'&203$&7
)5(48(1&< &219(5725
)
$&
 
 
 
; 
:6
 
 
 
/
8
0
a
0
.:
$
[9
/ / /
3(
)25:$5'
%$&.:$5'

/
9

/
:
$$5'5$,/
3( 3(
; 

.

 


.

 


.

 
)
$
 
 
 
; /
:6
 
 
 
0
a
0
.:
$ 9
89:
3(
+<'52
3803
 
/
 
/
/ / / 1
 
PE

 

Page 18
9e1048
'DWe:
    
24VDC CONTROLS
   




 9'&
9
; 
.

 
.

 

09
.
$ $
)25:$5'6


):
; 
.

 
 
09
.
$ $
5(9(56(

; 
.

 
.

 

%:
; 
)

 
  
09
.
$ $
83:$5'6


8:
; 

09
.
$ $
'2:1:$5'6


':
$
6(1625
;  ; 
(1'6:,7&+
)25:$5'6
; 

09
.
$ $
$
6(1625
;  ; 
(1'6:,7&+
5(9(56(
; 

09
.
$ $
$
6(1625
;  ; 
*$7(83
; 

09
.
$ $
$
6(1625
;  ; 
*$7('2:1
; 

09
.
$ $
<
.

 
;  ; 
'2:1:$5'6
9'&
9
XCALIBURTM CROWD GATE
Page
%SBXOP
6.2 24 V DC CONTROLS

Page 19
9e1048
        




 9'&
9
$
6:,7&+%2;

 
;
6 6
;
67$57,1*
&21',7,216
6:,7&+%2;
 
;
6
;

):
)25:$5'

6
;

%:
5(9(56(

6
;

8:
83:$5'6
*/*1
6
;

':
'2:1:$5'6
$
6:,7&+%2;

 
;
6 6
;
67$57,1*
&21',7,216
6:,7&+%2;
 
; 
6
; 
)25:$5'

6
; 
5(9(56(

6
; 
83:$5'6
*/*1
6
; 
'2:1:$5'6
9'&
9
XCALIBURTM CROWD GATE 24VDC CONTROLS
Page
%SBXOP
'DWe:

Page 20
9e1048
Attention!
7. DECOMMISSIONING
7.1 SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING
Decommissioning may only be performed by specially qualied personnel in accordance with the safety instruc-
tions.
Also see the section on “Personnel qualication“.
7.2 SAFETY INSTRUCTIONS FOR DECOMMISSIONING
In order to prevent damage to property and/or life-threatening injury to people when decommissioning, the fol-
lowing points must always be observed:
• All of the steps involved in the decommissioning work must be worked through in the order specied.
• First of all, make the operating area for decommissioning completely safe.
• Make sure that operating supplies are disposed of without harming the environment.
Also read the chapter on“Safety“.
7.3 SPECIAL DANGERS INVOLVED IN DECOMMISSIONING
• Components which have not been removed correctly may fall o or twist.
• There is a risk of injury from open components /tools/… with sharp edges.
• Suspended loads can fall and then there will be a risk of death – do not stand underneath suspended
loads!
7.4 FINAL DECOMMISSIONING / DISPOSAL
After decommissioning, all of the components should be handled correctly and disposed of in accordance with
valid local requirements on the disposal or recycling of waste.
Attention!