Brainchild PR Series User manual


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
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PR series
User Manual
UMPR01A
1st Edition, 12/2014


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
โทร: 02-888-3472 โทร (.บบแกออ) :08-08-170-170 กฟแซ์: 02-888-3258
https://www.add-furnace.com E-mail: [e-mail]
TABLE OF CONTENTS
1.
GENERAL DESCRIPTION .....................................................................
8
1.1
UNIQUE FEATURES OF RECORDER ................................................................................
8
1.2
COMPARISON OF PR SERIES RECORDERS...................................................................
11
1.3
EXPANDABLE INPUT AND OUTPUT CARDS ....................................................................
12
1.4
COMMUNICATION .....................................................................................................
14
1.5
EXTERNAL STORAGE MEDIA ......................................................................................
14
1.6
SMART MECHANISM .................................................................................................
15
1.7
ORDERING CODES AND ACCESSORIES.........................................................................
16
1.7.1 PR 10 Ordering code ......................................................................................
16
1.7.2 PR 20 Ordering code ......................................................................................
18
1.7.3 PR 30 Ordering code ......................................................................................
20
1.7.4 Accessories: ...................................................................................................
22
1.8
SPECIFICATIONS ......................................................................................................
23
2.
INSTALLATION AND WIRING .............................................................
28
2.1
UNPACKING.............................................................................................................
28
2.2
INSTALLATION .........................................................................................................
28
2.3
PANEL MOUNTING STYLE ..........................................................................................
29
2.4
SETUP INPUT AND OUTPUT .........................................................................................
35
2.5
WIRING OF THE CARDS .............................................................................................
40
2.6
RS-232, RS-422, RS-485 WIRING ............................................................................
47
2.7
EXTERNAL MEMORY CARD : .....................................................................................
48
3. BASIC FUNCTIONS OF RECORDERS ...............................................
50
3.1
CONFIGURATION ......................................................................................................
50
3.2
STANDARD AND PLUS VERSION OF FIRMWARE ............................................................
50
3.3
COMMUNICATION WITH THIRD PARTY INTERFACES.......................................................
52
3.4
INFORMATION ACCESEBILITY THROUGH WEB .............................................................
52
3.5
HANDWRITING MESSAGES ON TREND SCREENS ..........................................................
53
3.6
CUSTOM EDITTED DISPLAY SCREENS ........................................................................
57
3.7
ANALOG INPUT LOG SPEED FLEXIBILITY .....................................................................
58
3.8
HIGH SPEED INPUT ...................................................................................................
58
3.9
SYSTEM CLOCK SYNCHRONIZATION VIA INTERNET.......................................................
58
3.10
INCREASED SECURITY IN PASSWORD CONFIGURATION .................................................
58
3.11
AUTO OUTPUT TO PRINTER ......................................................................................
58
2

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3.12
EXTERNAL CHANNELS..............................................................................................
58
3.13
BATCH ................................................................................................................
58
3.14
FDA 21 CFR PART 11 ........................................................................................
58
4.
CONFIGURATION ................................................................................
59
4.1
CHANNEL ................................................................................................................
60
4.1.1
Analog Input ...................................................................................................
60
4.1.2
Digital Input ....................................................................................................
67
4.1.3
Math Channel .................................................................................................
69
4.1.4
Analog Output ................................................................................................
83
4.1.5
Digital Output .................................................................................................
84
4.1.6
External ..........................................................................................................
84
4.1.7
Jobs ...............................................................................................................
85
4.2
DISPLAY .................................................................................................................
88
4.2.1
Status Bar ......................................................................................................
90
4.3
TIMER ....................................................................................................................
91
4.4
CLOCK ...................................................................................................................
94
4.5
COMMUNICATION .....................................................................................................
95
4.5.1
Connections ...................................................................................................
98
4.5.2
Commands .....................................................................................................
99
4.5.3
Modbus RTU Master , Example1 ..................................................................
100
4.5.4
Modbus RTU Master , Example2 ..................................................................
103
4.5.5
Modbus RTU Slave , Example .....................................................................
105
4.6
INSTRUMENT .........................................................................................................
107
4.7
SECURITY .............................................................................................................
108
4.7.1
Normal .........................................................................................................
108
4.7.2
CFR-21 ........................................................................................................
109
4.8
DEMO ...................................................................................................................
110
4.9
AUTO-OUTPUT ......................................................................................................
110
4.9.1
USB Printer ..................................................................................................
111
4.9.2
Network Printer (LPT1) .................................................................................
113
4.9.3
Print Historical data ......................................................................................
115
4.9.4
Print Reports ................................................................................................
116
4.9.5
Print Snapshot ..............................................................................................
117
4.10
SYSTEM INFO.....................................................................................................
118
4.11
BATCH CONTROL ...............................................................................................
121
4.12
CALIBRATE ........................................................................................................
129
5.
PC BASED SOFTWARE ....................................................................
133
5.1
FREE BASIC SOFTWARE .........................................................................................
133
3

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5.1.1 Requirements.............................................................................................................133
5.1.2 Operating system......................................................................................................133
5.1.3 Software......................................................................................................................133
5.1.4 Ethernet Configuration..............................................................................................137
5.2 DATA ACQUISITION STUDIO SOFTWARE ...............................................................................140
5.2.1 Requirements.............................................................................................................140
5.2.2 Operating system......................................................................................................140
5.2.3 Software......................................................................................................................141
5.2.4 How to configure Communication Bank.................................................................141
5.2.5 How to configure Recorder......................................................................................145
5.2.6 Touch Screen.............................................................................................................145
5.2.7 Ethernet ......................................................................................................................145
5.2.8 Removable Media .....................................................................................................149
5.2.9 Configuration..............................................................................................................153
5.2.10 How to view Historical data......................................................................................164
5.2.11 How to view Real time data in PC ..........................................................................171
5.2.12 Bank configuration.....................................................................................................172
5.2.13 Ethernet ......................................................................................................................174
5.2.14 Serial (RS232/422/485)............................................................................................177
5.2.15 View Real time data from Multiple Recorders.......................................................177
5.3 PANEL STUDIO VERSION .......................................................................................................178
5.3.1 System Requirements ..............................................................................................179
5.3.2 Software Installation.................................................................................................. 180
5.3.3 Project status.............................................................................................................181
5.3.4 Create new project....................................................................................................182
5.3.5 Menu bar..................................................................................................................... 183
5.3.6 File...............................................................................................................................184
5.3.7 Environment...............................................................................................................185
5.3.8 Edit...............................................................................................................................187
5.3.9 Format.........................................................................................................................188
5.3.10 View.............................................................................................................................190
5.3.11 Objects........................................................................................................................ 192
5.3.12 Project.........................................................................................................................194
5.3.13 Standard bar .............................................................................................................. 194
5.3.14 Format bar..................................................................................................................195
5.3.15 Project Explorer.........................................................................................................196
5.3.16 Screen.........................................................................................................................197
5.3.17 Tool box......................................................................................................................200
5.3.18 Enhanced Objects..................................................................................................... 259
5.3.19 Graphics......................................................................................................................287
4

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5.3.20
Symbol Factory ............................................................................................
295
5.3.21
Project Tools ................................................................................................
306
5.3.22
Build .............................................................................................................
306
5.3.23
Build & Offline Simulation ............................................................................
307
5.3.24
Stop .............................................................................................................
308
5.3.25
Build & Download .........................................................................................
308
5.3.26
Download .....................................................................................................
308
5.3.27
Project status ...............................................................................................
310
6.
WEBSERVER .....................................................................................
311
6.1
REQUIREMENTS .....................................................................................................
311
6.1.1
Hardware ......................................................................................................
311
6.1.2
Operating system .........................................................................................
311
6.1.3
Browser Requirements .................................................................................
311
6.1.4
IP Address Requirements .............................................................................
312
6.2 HOW TO CONFIGURE WEB SERVER SETTINGS ............................................................
312
6.2.1
How to Configure Static IP Address .............................................................
313
6.2.2
How to Enable Web Server ..........................................................................
314
6.3
HOW TO VIEW RECORDER DATA IN PC VIA WEBSERVER : .........................................
315
5

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Safety
This recorder is compliant with the requirements of EN61010-1, UL 61010C-1 & CSA
C22.2 No. 24-93. The protection provided by the recorder may be impaired if it is used
in a manner inconsistent with its intended purpose, or in an environment that exceeds
the specifications of the recorder. Brainchild Electronic Co., Ltd. is not liable for
customer’s failure to comply with these requirements.
Safety Symbols
The following symbols may be seen on the user manual or recorder labeling.
Caution
Protective Earth
DC Supply
Safety Notes and Precautions
1. The protective earth terminal should be connected first before any other connection is
made. To avoid making the recorder dangerous under fault conditions, any interruption
of the protective Earth conductor inside or outside the recorder is prohibited. Even in
the case of a portable unit, the protective earth terminal must remain connected if the
recorder is connected to any hazardous voltage.
2. Keep signal and supply voltage wiring separated from one another. If this is
impractical, use shielded cables for signal wiring. Double insulation should be used
for signal wiring when the recorder is being used with hazardous voltage.
3. Do not use the recorder where there is high vibration, or high magnetic field, this
could cause damage or error of measurement.
4. All maintenance or repairs should be carried out with power disconnected, to avoid
personal injury, or damage to the unit.
6

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5. In areas with conductive pollution, adequate ventilation, filtering and sealing need
to be installed.
6. When cleaning the recorder, handle carefully and use soft dry cloth. Avoid the use
of abrasives or any sharp and hard objects, which would damage the display.
7. Do not operate the recorder if any part has been removed or disassembled. Consult
your nearest dealer at once.
Static Electricity
Appropriate precautions must be taken when handling the recorder. The circuit
board, components are susceptible to damage caused by electrostatic discharge.
Take static electricity precautions whilst handling and inserting USB memory into the
recorder.
.
7

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1. General Description
1.1 Unique features of recorder
The PR series is a well-designed new generation paperless recorders with many
outstanding features as follows:
Hardware
· Three sizes of 4.3”, 5.6〞and 12.1”
· PR10, with 4.3” display, fixed 6 universal analog inputs
· PR20, with 5.6” display, 6, 12 , 18 up to 24 universal analog inputs
· PR30, with 12.1” display, 6, 12 , 18 , 24, 30, 36, 42 up to 48 universal analog
inputs
· TFT Color LCD, Touch screen & high resolution
· 100 milli second sample rate and data logging
· High accuracy 24-bit A-D Analog Input
· 16-bit D-A Analog Output
· Digital input, maximum 100 Hz.
· Plug & play I/O cards (AI, AO, DI, DO) for easy expansion
· On board SD card for Internal memory
· External solid storage media USB flash memory in high capacity
· 171 mm short depth
· Ethernet as standard and optional RS-232/422/485 communication
· Two USB Host ports for downloading the data or connect to Printer
· IP65 / NEMA 4X water-resistance
8

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Firmware and PC Software
· Free Basic software for configuration, Historical viewer
· Extensive Software ,Data Acquisition Software for configuration, Historical
viewer and Real time viewer
· Additional Panel Studio Software for editing customized Displays
· Display values in Digital, Real time trends, Historical trends, Bar graphs etc
· Real time and Historical alarms
· Event management, Jobs linked with events
· Reports (Daily, Weekly and Monthly)
· Timers, Optional -Counters, Totalizers, Math channels and CFR-21
· Customized messages for the alarms
· Alarms by email directly from paperless recorder
· Batch control, log data in batches
· 100 msec. data logging and historical data archival tools
· Display screens rotation
· Data dynamic exchange feature via PC software
· Search data with reference to time and period and Export to spread sheets
· Data logging by value change or time base
· Start/Stop data logging functions which can be linked with real time clock or
events
Historical Viewer in Free and Extensive Software:
9

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Editing Configuration in Free and Extensive Software:
Extensive Software Data Acquisition Studio with Real-time Viewer:
10

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Panel Studio Software to Edit Custom Displays:
1.2 Comparison of PR series Recorders
11

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ADD FURNACE CO.,LTD.
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1.3 Expandable Input and Output cards
The recorder is equipped with rear expansion slots, which work flexibly with the
following plug & play I/O cards.
Analog Input cards (part number AI206 & AI203): These two cards are used for 6 & 3-
channel analog input. Each input is isolated from each other to avoid noise and to
ensure stable measurement.
Relay Output card (RO206): Each card includes 6 alarm relays. Contacts are rated 5
Amp/240 VAC
12


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
โทร: 02-888-3472 โทร (.บบแกออ) :08-08-170-170 กฟแซ์: 02-888-3258
https://www.add-furnace.com E-mail: [e-mail]
Digital Input card (DI206): Each card includes 6 channels. Logic Low: -5V minimum,
0.8V maximum, Logic High: 3.5V minimum, 24V maximum
Relay Output and Digital Input Card (RD233): Each Card includes 3-digital Inputs and
3-Relay Outputs. For Digital Inputs , Logic Low: -5V minimum, 0.8V maximum, Logic
High: -3.5V minimum, 24V maximum. For Relay Outputs , the Contacts are rated 5
Amp/240 VAC
Analog Output cards (AO206): Each card includes 6 channels. They are used for 4-
20mA, 0-20mA current output, 0-5V, 1-5V, 0-10VDC voltage output.
Note1 : The IO Cards should not be removed or Inserted to the PR when the
Power is ON. This should be carried out at Power OFF Condition only.
Note2 : For Thermocouple Inputs , 1 hour inputs warm up is neccessary for first
initial set up .
13


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
โทร: 02-888-3472 โทร (.บบแกออ) :08-08-170-170 กฟแซ์: 02-888-3258
https://www.add-furnace.com E-mail: [e-mail]
1.4 Communication
The standard communication interface is Ethernet with protocol IEEE 802.3 –
10/100 BaseT. other options are RS-232 / RS-422 / RS-485.
1.5 External Storage media
We have got two types External storage Media, SD card and USB for the recorder. If
the recorder is used with 6-channel inputs, an easy chart to show the maximum days
SD card
16GB
32GB
Log speed
1 second
15808
days
31616
days
10 seconds
158032 days
316064
days
120 seconds
1896304 days
3792608 days
* The above is an approximation
Each record of data uses 2 bytes or 4 bytes of memory.
For ex: Selected data size = 2 bytes
If the Log Speed ( the recording speed of measured data ) is set to the fastest speed at
1 second per data, then for a six channels, 16GB SD Card will last approximately 15808
days [= 16GB / ( 2 bytes x 24 hours x 60 minutes x 60 seconds x 6 Channels ].
The following formula is to calculate how many days the USB disk could do saving
before it is full.
The ? days = (The capacity of SD card memory x Log Speed) / ( 2 x no. of hours per
day x 60 x 60 x Number of channels )
If the User is using USB to store data,To avoid losing recorded data while
transferring to PC, it is necessary to insert USB memory back again into the
recorder soon after loading recorded data onto PC.
14


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
โทร: 02-888-3472 โทร (.บบแกออ) :08-08-170-170 กฟแซ์: 02-888-3258
https://www.add-furnace.com E-mail: [e-mail]
1.6 Smart Mechanism
The recorded data is stored in the manufacturer’s special binary format.It is not
possible to manipulate or modify the recorded data. This feature fully guarantees
the security of the data.
Front View:
Rear View:
15


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
โทร: 02-888-3472 โทร (.บบแกออ) :08-08-170-170 กฟแซ์: 02-888-3258
https://www.add-furnace.com E-mail: [e-mail]
1.7 Ordering codes and accessories
1.7.1 PR 10 Ordering code
PR1003 ( 3 Analog Inputs) –□ □ □ □ □ □ □□
1 2 3 4 5 6 78
1Other Inputs and Outputs*
0: none
6: 3 relays + 3 DI
PR1006 ( 6 Analog Inputs)
1Other Inputs and Outputs
0: none
1: 6 relays
3: 6DI
6: 3 relays + 3 DI
7: 6 relays + 6 DI
2Power
A: 90-250 VAC, 50/60 Hz
D: 11-36 VDC
3Communication
0: standard Ethernet interface
1: Ethernet + RS-232
2: Ethernet + RS-422/485
4Firmware
0: Standard Version
1: Plus Version 1 with extra mathematics,external channels,batch &FDA21
CFR part11
2: Plus Version 2 with editable custom display and software Panel Studio to
be supplied.
3: Plus Version 3 including Plus version 1+2 above
5PC Software
1: Free Basic Software of Historical Viewer and Configuration
2:Extensive software Data Acquisition Studio
( Real Time Viewer + Historical Viewer + Configuration)
6Mounting types, Power Cord & Switch
0: panel mount , no power cord , no power switch
1: panel mount , no power cord , power switch
2: portable,UL & CSA power cord , power switch
3: portable,VDE power cord , power switch
16


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
โทร: 02-888-3472 โทร (.บบแกออ) :08-08-170-170 กฟแซ์: 02-888-3258
https://www.add-furnace.com E-mail: [e-mail]
4: portable,SAA power cord , power switch
5: portable,BS power cord , power switch
6: portable,GB power cord , power switch
7&8 Special options
00: none
1: 16G SD card
2: 32G SD card
*DI- Digital Input
17


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
โทร: 02-888-3472 โทร (.บบแกออ) :08-08-170-170 กฟแซ์: 02-888-3258
https://www.add-furnace.com E-mail: [e-mail]
1.7.2 PR 20 Ordering code
PR2003 ( 3 Analog Inputs) –□ □ □ □ □ □ □□
1 2 3 4 5 6 78
1Other Inputs and Outputs*
0: none
6: 3 relays + 3 DI
C: 3 relays + 3 DI + 6 AO
PR2006 ( 6 Analog Inputs)
1Other Inputs and Outputs*
0: none
1: 6 Relays
3: 6 DI
5: 6 AO
6: 3 relays + 3 DI
7: 6 relays + 6 DI
A: 6 relays + 6 AO
B: 6 DI + 6 AO
C: 3 relays + 3 DI + 6 AO
D: 6 relays + 6 DI + 6 AO
PR2012 ( 12 Analog Inputs)
1Other Inputs and Outputs*
0: none
1: 6 Relays
2: 12 Relays
3: 6 DI
4: 12 DI
5: 6 AO
6: 3 relays + 3 DI
7: 6 relays + 6 DI
A: 6 relays + 6 AO
B: 6 DI + 6 AO
C: 3 relays + 3 DI + 6 AO
PR2018 ( 18 Analog Inputs)
1Other Inputs and Outputs*
0: none
1: 6 Relays
3: 6 DI
5: 6 AO
6: 3 relays + 3 DI
18


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
โทร: 02-888-3472 โทร (.บบแกออ) :08-08-170-170 กฟแซ์: 02-888-3258
https://www.add-furnace.com E-mail: [e-mail]
PR2024 ( 24 Analog Inputs)
1Other Inputs and Outputs*
0: none
2Power
A: 90-250 VAC, 50/60 Hz
D: 11-36 VDC
3Communication
0: standard Ethernet interface
1: Ethernet + RS-232
2: Ethernet + RS-422/485
4Firmware
0: Standard Version
1: Plus Version 1 with extra mathematics, external channels, batch &FDA21
CFR part 11
2: Plus Version 2 with editable custom display and software Panel Studio to
be supplied.
3: Plus Version 3 including Plus version 1+2 above
5PC Software
1: Free Basic Software of Historical Viewer and Configuration
2:Extensive software Data Acquisition Studio
( Real Time Viewer + Historical Viewer + Configuration)
6Mounting types, Power Cord & Switch
0: panel mount , no power cord , no power switch
1: panel mount , no power cord , power switch
2: portable,UL & CSA power cord , power switch
3: portable,VDE power cord , power switch
4: portable,SAA power cord , power switch
5: portable,BS power cord , power switch
6: portable,GB power cord , power switch
7&8 Special options
00: none
1: 16G SD card
2: 32G SD card
*DI- Digital Input
AO-Analog Transmission Output
19


ADD FURNACE CO.,LTD.
44 ซอยบรมราชชนนี
โทร: 02-888-3472 โทร (.บบแกออ) :08-08-170-170 กฟแซ์: 02-888-3258
https://www.add-furnace.com E-mail: [e-mail]
1.7.3 PR 30 Ordering code
PR3006 ( 6 Analog Inputs) –□ □ □ □ □ □ □ □ □□
1 2 3 4 5 6 7 8 9 10
PR3012 ( 12 Analog Inputs)
PR3018 ( 18 Analog Inputs)
PR3024 ( 24 Analog Inputs)
PR3030 ( 30 Analog Inputs)
PR3036 ( 36 Analog Inputs)
PR3042 ( 42 Analog Inputs)
PR3048 ( 48 Analog Inputs)
1Relay Outputs
0: none
1: 6 Relays
2: 12 Relays
3: 18 Relays
4: 24 Relays
2Digital Inputs
0: none
1: 6 Channels
2: 12 Channels
3: 18 Channels
3Analog Outputs
0: none
1: 6 Channels
4Power
A: 90-250 VAC, 50/60 Hz
D: 11-36 VDC
5Communication
0: standard Ethernet interface
1: Ethernet + RS-232
2: Ethernet + RS-422/485
6Firmware
0: Standard Version
1: Plus Version 1 with extra mathematics, external channels,batch &FDA21
CFR part 11
2: Plus Version 2 with editable custom display and software Panel Studio to
be supplied.
3: Plus Version 3 including Plus version 1+2 above
20