Brazel's RV Performance UltraTrac UTF53V8R User manual

UTF53V8R Instructions
Ford F-53 – 14,000, 16,000 & 18,000 GVW
Motor Home Chassis Rear Bar
Page 1 of 3
Bolt Size Grade 5 Grade 8
1/4” 10 14
5/16” 19 29
3/8” 33 47
7/16” 54 78
1/2” 78 119
5/8” 154 230
3/4” 257 380
Torque in Foot-Pounds for Inch Bolts
Torque in Foot-Pounds for Metric Bolts
Bolt Size Grade 8.8 Grade 10.9
6MM 6 8
8MM 16 22
10MM 31 40
12MM 54 70
14MM 89 117
16MM 161 230
18MM 222 318
Torque in Foot-Pounds for Grade 5 U-Bolts
Bolt Size Fine Course
3/8” 21 18
7/16” 33 29
1/2” 52 45
5/8” 107 91
3/4” 190 165
7/8” 304 270
1 4
3 2
*Always tighten and
torque u-bolts in a cross
pattern sequence.
Each installation may vary due to chassis manufacturing options and variations in design. The rod assembly
may be installed in several different combinations, such as either front or rear of the supplied brackets as well
as using different bracket holes. The important thing is to maintain clearance between your UltraTrac and any
chassis component (moving and stationary) such as exhaust, vehicle frame, differential, or any other item
which might interfere with the operation of this product. Pictures and diagrams may not represent the best
installation for every application.
NOTICE
• the installation of this product.
• If the vehicle is equipped with air bags be sure that nothing interferes with the deployment of them.
• Be sure to use Loctite®Red on all bolts before tightening. Tighten all bolts according to the torque charts
be found then use the torque charts provided.
•Dealer or installer be certain the user receives these instruction sheets.

Ford F-53 – 14,000, 16,000 & 18,000 GVW
Motor Home Chassis Rear Bar
2
14
6
9
3
5
8
4
19
15
12
1
16
12
17
18
10
19
17
7
11
13
.
Tools Required
Torque Wrench
1/2” Wrench
3/4” Socket
3/4” Wrench
15/16” Socket
1-1/16” Socket
1-1/8” Wrench
6” Drive Extension
Item No. Part Number Description Qty.
1...........................61-6420...........................UTF53V8R Mounting Bracket Weldment................................1
2...........................61-6745...........................UTF53V8RFrame Bracket Weldment......................................1
3...........................61-6746...........................UTF53V8R Nut Plate Frame Bracket Weldment......................1
4...........................62-3636...........................UTF53V8R Rod Assembly......................................................1
5...........................101-7117.........................UTF53V8R Spacer Plate.........................................................1
6...........................201-0308.........................1/2"-20 x 1-1/4" Hex Head Bolt, Grade 8, ZP .........................2
7...........................201-0467.........................12MM-1.75MM x 50MM Hex Head Bolt, 10.9 HSC................4
8...........................201-0632.........................3/4"-16 x 3.5" Hex Head Bolt, Grade 8, ZP.............................2
9...........................201-0816.........................1/2"-13 x 1" Square Head Cap Set Screw, Grade 8, ZP.........4
10.........................201-0817.........................12MM-1.75MM x 120MM Hex Head Bolt, 10.9 HCS..............2
11.........................201-0912.........................5/8”-18 x 2” Hex Head Bolt, Grade 8, ZP................................2
12.........................202-0117.........................12MM-1.75MM Hex Nut, ZP...................................................4
13.........................202-0168.........................3/4"-16 Top Lock Nut, ZP........................................................2
14.........................202-0184.........................1/2"-20 Jam Hex Nut, Grade 8, ZP.........................................2
15.........................203-0007.........................3/4" Flat Washer, ZP...............................................................4
16.........................203-0013.........................5/8" Lock Washer, ZP .............................................................2
17.........................203-0105.........................12MM Lock Washer, ZP..........................................................4
18.........................203-0106.........................5/8" SAE Flat Washer, ZP.......................................................2
19.........................203-0112.........................12MM Flat Washer, ZP...........................................................4
21.........................190-0155(not shown)......10”-5/8" Wire Loom .................................................................1
22.........................290-0275(not shown)......7.6" 50lb Cable Tie .................................................................2
Page 2 of 3
23.........................150-433(not shown).........5ml Capsul 262 Threadlock...................................................1
20.........................203-0006(not shown)......1/2” Flat Washer, ZP.................................................................4

Ford F-53 – 14,000, 16,000 & 18,000 GVW
Motor Home Chassis Rear Bar
Page 3 of 3
1. Position the vehicle on a level surface with
the front wheels straight ahead and sitting at
normal ride height. Set the brake and chock
all the wheels.
2.
3.
4. Install the rod assembly onto the axle bracket
with one (1) 3/4”-16 x 3” bolt, two (2) 3/4”
urethane bushing. Position the frame bracket
so it is straight with the axle bracket and
rod assembly.Adjust the length of the rod
assembly until you are able to pass a bolt thru
both the rod assembly and frame bracket.
3/4” lock nut into the rod assembly and frame
5. Once the frame bracket is straight with the rod
assembly and axle bracket, alternately tighten
down the 5/8” bolts on the frame bracket and
20 x 1-1/4” bolts to the frame and tighten the
jam nuts.
6. Torque the 3/4” bolts in the rod assembly to
that may rub against the brackets and secure
in a safe position with the loom and/or cable
ties provided.
Brazel’s RV Performance
3912 Harrison Ave.
Centralia, Wa 98531
Phone: (360) 736-9494 • Fax: (360) 736-9497
www.brazelsrv.com
Install the frame bracket and pinch plate
on the frame rail. The frame must be
between the pinch plate and frame
bracket. The frame bracket is designed
to mount to the bottom and the sides of
the frame rail. Position the frame bracket
below the frame rail on the passenger side
in line with the axle bracket. Align the slotted
holes in frame bracket with threaded holes in
pinch plate. (Place the nut plate with lip
facing down and towards the center of the
vehicle). Install (2) 5/8”x2” fine threaded bolts,
(2) 5/8” lock washers & (2) 5/8” flat washers
Tighten “just snug” for now.
Remove and discard the 4 bolts, 2 on each
side that hold the sway bar on the differential
housing. On the driver’s side insert the mounting
bracket underneath the sway bar bracket
to accept the 4 square head set-screws. Tighten
the set-screws down equally until they contact the
bracket that is welded to the differential. This
will stop the lateral movement of the bracket.
On the passenger side insert spacer plate
between sway bar brackets and differential.
Install bolts supplied in kit.
On earlier and lighter chassis the sway bar
brackets are held on with 10mm bolts. We
suggest that you remove the bolts and the
nuts that are tacked on the differential and
replace them with the 12mm bolts that are
included in the kit. On some models, 12mm
bolts are used. If 12mm bolts are used, replace
them with the longer bolts that are included
in the kit. Tighten to 45-55 ft. lbs.