BRC BRC802 User manual

WINCH ASSEMBLY
BRC802

KIT INCLUDES:

LEGEND:
(1): n. 1 gear
(2): n. 1 gear
(3): n. 1 gear
(4): n. 1 gear
(5): n. 2 self-tapping screws 2,9x6,5 for motor
(6): n. 3 M3 self-loc ing nuts to the lower support
(7): n. 1 seeger ring
(8): n. 3 screws 3x8 for drum
(9): n. 1 lower support winch
(10): n. 1 washer 3x12
(11): n. 1 distance tube
(12): n. 1 bearing
(13): n. 3 screws 3x30
(14): n. 1 mast
(15): n. 1 motor pinion
(16): n. 1 pinion potentiometer
(17): n. 1 superior support
(18): n. 1 drum
(19): n. 1 O - Ring
(20): n. 1 electronic card with motor and potentiometer
IMPORTANTE:
1. This is not a toy. The installation and operation require adult supervision.
2. It is requested to ta e the time to read this instruction manual carefully and completely
before assembling the piece.

PREPARATION:
1. With one of the screws (5)
threaded holes on the motor to
assist in assembly later
2. Insert the three self-loc ing nuts (6)
at the bottom of the lower support (9)
3. Install the bearing (12) in the central
part of the superior support (17)
4. Install O - Ring (19) on the mast (14)
5. Slide the mast (14) in the superior
support (17) ta ing care that the
protruding part of the substrate is facing
upwards

6. On the mast (14) to mount the gear (1)
7. On the superior part of the winch (17)
insert a screw 3x30 (13) in hole A
8. On the other side mount the distance
tube (11)
9. On the distance tube (11) to mount the
gear (2)
10. On the mast (14) to mount the gear (4)

11. On the distance tube (11) assemble the
gear (3)
12. On the lower support of the winch (9)
mount the motor (20) with the two self-
tapping screws (5) and the drive pinion
(15)
13. Assemble the superior support of the
winch (17) (full gear) on the lower
support (9) loc ing it with the remaining
two screws 3x30 (13)
14. Put the drum (18) on the hexagon mast (14) and with hand try
rotating the winch, if it is too "hard" to loosen the screws
3x30 (13) and try again until the winch spinning freely hand
15. Insert the potentiometer into place with the nut
16. Install the pinion of the potentiometer (16) on mast and
tighten the bolt loc ing potentiometer same

17. Ensure that the loc ing nut of
potentiometer NOT interfere with the
gear teeth
18. Install the seeger ring (7) at the base
of the mast
19. Secure the two screws 3x8 (8) to the
superior support (17)
20. Mount the drum (18) on the mast (14)
loc ing it with the washer (10) and the
screw 3x8 (8)
Motor electric connection
(blue on “+” pole)

Winch BRC802
CAUTION: Before you put the drum on the winch, to provide an initial setting, to
recognize the point "zero" of the radio to the winch.
N.B.:The factory setting expected to, during “full out”, the pulley rotates "Cloc wise" and
during “full in” rotates "Countercloc wise"
INSTRUCTION TO SETUP THE WINCH:
A: place Tx stic at “full in” position
B: put “on” the radio
C: put “on” the boat
D: you hear a “sound signal” and the winch go to the minimum
E: connect setup cable to “ground pin” of Rx
F: you hear a 1st “sound signal”
G: move the stic to “full out”
H: you hear a 2nd “sound signal”
I: move the stic at “full in”
L: you hear a 3rd “sound signal”
M: using the stic , drive the winch out at the desired “full out” position
N: remove setup cable; you heard a long sound signal
O: put “off” the boat
P: put “on” the boat
Q: the regulation are made. Control the correct wor ing
N.B. Please note that if you need to reverse the rotation of the pulley, then you need to do
the opposite sequence to = point <A> sails “full out”, point <G> sails “full in”, point <I> sails
“full out”, point <M> run “full in” desired.
Factory setting:
- The drum rotates for about 3 laps corresponding to about 30 cm with the drum included
- provides the electronics to lower the maximum power at 5 volts to the receiver
- if the battery is scheduled to open in mid-sails and rudder operation
- in case of overload for 10 sec. enter into the winch protection. To unloc it to act
up/down with the stic sails
RESET PARAMETERS:
- Follow the steps in setting from <1> to <12>
- Replace the cable programming in the Rx
- Remove the single cable programming. You will hear a "beep" confirms
- Replace the cable programming in the Rx
- Remove the single cable programming. You will hear a "beep" confirms
- The winch delete your programming and reloads the factory settings.
- Turn off power to the winch.
Our winc can be programmed wit a run from a minimum of about 5 cm to a maximum of
about 60 cm it is also possible to use t e movement wit le- ver instead of t e drum.