Breeze 3030SR User manual

Part No. 42147
THE BREEZE®
Domestic and Export
Instruction Manual
Models 3030, 3030SR, 3030EX, 3040, 3040SR
Cincinnati, OH 45241-4807 USA

The Breeze
2 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR

The Breeze
3 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Installation Instructions
Inspection of Shipment:
After unpacking, check thoroughly for any damage which may have occurred in transit.
Claims should be filed immediately with the transportation company. The warranty
does not cover damage that occurs in transit or damage caused by abuse or
consequential damage due to the operation of this machine, since it is beyond our control.
Your Floss Machine warranty is described on the back page of this manual. This does
NOT cover the motor bearings, since they can be damaged by the operator.
Electrical Requirements:
The following power supply must be provided:
Model No. 3030, 3030SR, 3040 and 3040SR: 120 VAC, 60 Hz, 15 Amps
Model No. 3030EX: 240 VAC, 50 Hz, 15 amps
.
Your electrician must furnish sufficient current for proper machine operation. We
recommend this floss machine be on a dedicated and circuit protected line. Failure to wire
properly will void the warranty and can result in damage to the heat elements, motor and
etc.
It is Gold Medal Products Company’s recommendation that this machine be plugged directly
into a wall outlet. The use of extension cords is not recommended due to safety concerns
and the floss machine’s performance may be sacrificed/reduced.
Before You Plug in Machine
Remove all padding and restraints.
Turn the two shipping knobs located around the motor mount casting counter-clockwise.
This will allow the motor mount casting to “float” freely on the springs. Note: This step
Is not necessary for the 3040SR.

The Breeze
4 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Operating Instructions
Controls and their Functions:
Main Switch - Turns motor "on" or "off" and supplies voltage to the heat switch.
Heat Switch - Turns voltage to the heating element "on" or "off."
Heat Control (except Accu-Breeze)- Increases or decreases voltage to heating element
using a graduated dial.
Sugar for Your Cotton Candy
The easiest way to make sure you have the right texture sugar, with proper flavor and colors, is to
use GOLD MEDAL FLOSSUGAR. FLOSSUGAR gives good, rich colors and flavors, and does not
exceed the color limitations imposed by the Food and Drug Administration. FLOSSUGAR comes in
sealed, plastic-coated cartons with handy pouring spouts for filling. If you use your own flavors in
cotton candy, make sure they are not gum or starch based; these materials burn on the ribbons.

The Breeze
5 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Heat Control Setting Test
1. Follow the guidelines described on page 3 for supplying power to machine.
2. With main switch still OFF, fill floss head. Always fill it 90% full with sugar. This 90% level
is necessary to obtain a balanced condition in the floss head. DO NOT OVERFILL!
Excessive vibration will occur if overfilled. Before turning the power on, manually turn the
head to balance out the sugar. This will eliminate excessive vibration of the head.
3. Turn MAIN SWITCH and HEAT SWITCH "ON." Note: Steps 4 –8 do not apply to the 3040
or 3040SR.
4. Turn heat control knob clockwise to maximum setting to initiate the fastest possible warm
up.
5. The machine should start making floss in about 45 seconds. When the unit starts making
floss, you must reduce the heat setting. Turn the heat control knob counter clockwise to
eliminate smoking.
6. Once you find the ideal setting for the HEAT CONTROL, operate with the setting near this
position each time.
7. When finished making floss, run the floss head completely empty of sugar.
8. Turn the heat control dial to the maximum position, and allow the machine to run for
approximately 3-4 minutes. This will burn any excess sugar out of the head, and prevent
any excess carbon build- up.
9. Turn the heat switch “off” and allow the motor to run for 1-2 minutes to allow the floss head
to “cool down”.
10. Turn the motor switch off and allow the motor to come to a complete stop.

The Breeze
6 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Installation of Floss Stabilizer
1. 2.
3. 4.

The Breeze
7 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Whirl Grip-Clip Installation Instructions
The whirl grip-clip has been designed to provide better air flow by keeping the
whirl grip (netting) off the floss pan.
To install, please follow these simple steps:
1. Insert the hooked side of the clip into the whirl grip-approximately (2) holes down from the
top, inserting from the back-as shown below.
2. Push the whirl grip through, leaving about (5) spaces in-between, and re-insert through the
back side of the whirl grip.
3. Continue this process with all (6) clips, keeping equal spacing around the pan, and slide
the long flat side of the clip down the outside of the floss pan.

The Breeze
8 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Making Floss
Pick a cone; if it sticks in the stack of cones, twist it off the stack.
Hold an inch or two of the pointed end of the cone between two fingers and a thumb.
With a light flicking action, roll cone in the web of floss building up in the pan. Lift the
cone up with the ring of floss attached and rotate the cone to wrap the floss. DO NOT
roll floss while the cone is inside the pan. This will pack the floss too tightly.
If the floss fails to stick to the cone, pass the cone near the spinner head to pick up a
“starter” of melted sugar. Lift the cone out of the pan and wrap the floss with a "figure
eight" movement of the hand. This leaves giant pockets and makes the final product
appear larger. Make sure room humidity is not too high, or product will be "heavy".
1. Grip cone as shown. 2. Break into web of 3. Wind the sugar 4. Lift web of floss from the
floss with the cone. onto the cone. pan and roll onto the cone.
5. 6. 7. 8.
DO NOT put hands or objects in rotating spinner head.
DO NOT fill Spinner Head with sugar while it is rotating.
Operator should ALWAYS wear eye protection.
DO NOT put hands near rotating spinner head.
Use ONLY floss cone to collect cotton candy.

The Breeze
9 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Floater Adjustment
In operation, the floss will collect on the FLOSS STABILIZER. If the floss collects “low” on the
stabilizer, twist the front (leading) edge of the leather floaters down. You get more lift and the
floss will collect higher.
Form leather floaters as shown. This creates a lifting action to float the floss higher on the
and outside wall of the floss pan.

The Breeze
10 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
MAINTENANCE INSTRUCTIONS

The Breeze
11 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
How to Check a Triac: (3040 models only)
1. Make sure to first unplug the machine.
2. Set the multimeter for ohms or continuity.
3. Disconnect all machine leads from the triac.
4. Connect the positive ohmmeter lead to MT2 and the negative lead to MT1. The ohmmeter
should indicate no continuity (OL) through the triac.
5. Using a separate jumper lead, connect the gate of the triac to MT2. The ohmmeter should
indicate continuity. (less than 100 ohms)
6. Reconnect the triac so MT1 is connected to the positive ohmmeter lead and the negative
lead to MT2. The ohmmeter should indicate no continuity (OL) through the triac.
7. Using a separate jumper lead, connect the gate of the triac to MT2. The ohmmeter should
indicate continuity. (less than 100 ohms)

The Breeze
12 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Floss Bands and Elements
Disassembly and Removal
1. Remove all sugar from the head of the machine before disassembling. If the unit is
inoperative, carefully turn the machine on its side and shake the sugar out.
2. Remove the four spinner cap retainer screws and spinner cap. In some cases, the sugar
can cause the cap and band to stick together. Applying gentle pressure with the heel of
your hand should free the parts for removal.
3. Remove the element lead wire retaining screws with a ¼" nut driver and
remove the element lead wires from the terminals in the floss head. This will allow the
band and element to be removed.
4. Remove the band and element. If there is excessive sugar buildup, soak the band and
element in hot water until the sugar dissolves. When the sugar has been removed, allow
the band and element to dry over-night.
5. Re-assemble the floss head components, using the above steps for a reference.

The Breeze
13 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Troubleshooting
Excessive Smoke
1. Check heat control setting. After warm up, equipment should make good floss at a
reduced setting. Never let the machine operate with the heat so high it produces smoke
or if you can smell burned sugar.
2. Check the product mixture being used. For best results, use nothing with a cornstarch
base.
Excessive Vibration
1. If the equipment is new, verify that shipping bolts have been loosened and packing
materials were removed from the machine.
2. When adding sugar to the floss head, always fill it 90% full to obtain a balanced condition
in the head, and eliminate excessive vibration. DO NOT add sugar with motor running!
3. Check for stretched, or uneven suspension springs.
4. Run the sugar completely out, then check for foreign objects or sugar lumps in the head
assembly.

The Breeze
14 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or the parts list.
2. When ordering, please include part number, part name, and quantity needed.
3. Please include your model name, serial number, and date of manufacture (located on the machine
nameplate) with your order.
4. Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
or, place orders at:
[phone]
[phone]
Fax: [phone]
E-mail: [e-mail]
Web Page: www.gmpopcorn.com

The Breeze
15 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Item Part No. Description
142283T Spinner Head, Complete (Domestic)
42283TX Spinner Head, Complete (Export)
242190 Bell Housing (Domestic)
42191WX Bell Housing (Export)
367069 Handle
447155 Rubber Feet ¾" High
548726 Nameplate (3030)
48726EX Nameplate (3030EX)
642798 Switch, Light Rocker Green (x2)
722038 Power Supply Cord (Domestic)
42369 Power Supply Cord (Export)
842556 Knob, Heat Control
Breeze –Cabinet Assembly
1
2
3
5
4
7
6
8

The Breeze
16 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Item Part No. Description
142382W Brush Holder Assembly
42138 Brush Holder Cap
42436 Brush Holder, 1/4" Wide Brushes (x2)
42436W Brush Holder, 3/8" Wide Brushes (x1)
249214 #8-32 x 3/8 Hex Head Screw (x4)
342150 Knob, Shipping Bracket
442183 Safety Bracket
542140 1/4" Wide Brushes
655007 3/8" Wide Brushes
749068 Acorn Nut 1/4-20
842381 Brush Inspection Cover (x2)
1
3, 4
5, 6
7
8
2

The Breeze
17 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Item Part No. Description
142183 Safety Bracket
269839 Shipping Bracket Assembly
348649 Motor (Domestic)
48649EX Motor (Export)
442558 Electronic Heat Control, 120V (Domestic)
55260EX Electronic Heat Control, 240V (Export)
542448 Bottom Plate
689125 #8-32x3/4" Hex Head Screw (x4)
774133 Hex Nut 1/4-20" (x4)
5, 6, 7
1
2
3
4

The Breeze
18 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Item Part No. Description
142469 Lock N Go Handle, Complete Assy.
242472 Cabinet Weld, 3040SR
342462 Clamping Shaft (x2)
442464 Handle Bar
542468 Hanndle Spacer (x2)
642467 Clamping Bracket Assy. (x2)
742460 Clamping Cam (x2)
877610 Acorn Nut 5/18-18
912183 Screw 5/16-18 x 1/2 PH TR M/S
10 12001 Nylon Insert 5/16-18 Hex Nut
11 74137 Washer 5/16
3030SR & 3040SR –Handle Parts
1
2
3
3
4
6
5
7
8
9
10
11

The Breeze
19 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
Item Part No. Description
155018 Name, Instruction Overlay
255155 Triac, 35A 600V
348673 Heat Sink
455447 Auto Watt Controller
587481 Thermal Compound
3040 –Parts
1
2
3
4
5

The Breeze
20 Models: 3030, 3030SR, 3030EX, 3040 and 3040SR
PARTS LIST-BREEZE FLOSS HEAD ASSEMBLY
3030
3030EX
Item No.
Part No.
Part No.
Description
Qty./Machine
42283T
42284T
42283TX
42284T
Spinner Head Complete
Spinner Bottom
1
1
1
48767
48767
8-32 Locknut, Reversible
2
2
43166
43166
Spinner Cap, High Capacity
1
3
42281
42281
Lower Spinner Head
1
4
42045
42045
8-32 x 1/4" Hex Head Whiz Lock Screw
2
5
42162
42162
Terminal Guard, Phenolic
1
6
20054
20054
Bottom Washer, Phenolic
1
7
20010
20010
Leather Floater
2
8
42126
42126
Slip Ring 3/8" Wide
2
9
48041
48041
Acorn Nut, Nylon
1
10
20050
20050
Screw, #10-24 x 2 1/4"
4
11
89247
89247
Screw, #8-32 x 3/8 PH PAN
2
12
42413
42413
Set Screw, 1/4-20 x 2 3/4"
1
13
42127
42127
Slip Ring Stud
2
14
42301
42301
#10-32 Hex Nut, Brass
4
15
42215
42215
#10 External Tooth Washer
4
16
74125
74125
Set Screw, 1/4-20 x 3/8"
1
17
42305
42305
Terminal Assembly
2
18,19,20,21
48799
48799EX
Floss Band Assembly W/ Element
Clamps, Counterweight & Nut
1
20
48798
48715
Floss Element Clamp/Bracket
3
21
48763
48763
Counterweight
1
22
42437
42437
Upper Spinner Head
1