Brewmatic BICA 1033060 User manual

BREWMA T ICj---~---------u-
SERVICE MANUAL
MODELS:
1033063 &1030556
PAMASCO SERVICE CENTER
14315 S. HALSTED STREET
RIVERDALE, IL 60827
BICA
AUTO~TIC BUILT-IN COFFEE
APPLIANCE
'rnESE Ml'\CHINES SIDUID BE SERVICED OOLY BY QUALIFIED SERVICE P~. IF YOUR
Ml'\CHINE OOES WI' FUNcr'IOO PROPERLY, UNPUX; AND CALL YOUR I1JCAL BREHo12\TIC
REPRESENTATIVE rn THE BREHo12\TICCUSTCHR SERVICE DIVISIOO AT 213-233-8204rn 'lULL
FREE AT 800-421-6860.'l"H.mE ARE lID USER-SERVICFABLE PARTS INSIDE. 00 WI' OPEN THE
Ml'\CIUNE. FAILURE 'ID OBSERVE 'rnESE RESTRIcrIOOS WILL mID
3 - 91 REV. AA ITHE WARRANTYAND <DUID CAUSE RISK OF INJURY 00 IWW;E.
BREWMATIC COMPANY 3828 SOUTH MAIN STREET LOS ANGELES CALIFORNIA 90037
213-233-8204 *800-421-6860 *FAX [phone]

PAMASCO SERVICE CENTER
14315 S. HALSTED STREET
RIVERDALE, IL 60827
BREWMATIC COMPANY
IMPORTANT NOTICE
FOR SERVICE PERSONNEL
1. ONLY BREWMATIC AUTHORIZED REPLACEMENT PARTS SHOULD BE
USED. Part substitutions could create a fire hazard and
the danger of personal injury. Disconnect unit before
servlclng.
2. DO NOT BY-PASS ANY SAFETY MECHANISMS, such as the
automatic temperature limit control with reset button.
Brewmatic Company requires that safety devices be in
place and functioning at all times to guard against a
fire rlsk.
3. when replacing electrical wiring, in part or in whole,
use only like rated terminals and wires of the same
gauge and insulation covering.
4. Any modification or alteration to the unit will result
in voiding the safety listings. Brewmatic Company will
not approve of any unauthorized changes to its basic
design.
5. BREWMATIC COMPANY DOES NOT RECOMMEND, AND WILL
FURNISH ANYONE WITH INFORMATION FOR CHANGING
ELECTRICAL RATING OF ANY EQUIPMENT MANUFACTURED
BREWMATIC COMPANY.
NOT
THE
BY
6. When calling with service questions have model number,
serial number, voltage, wattage, phase and date of
purchase available. Electrical information may be
obtained from the nameplate located on the side, back
or bottom of the unit.
7. This manual is furnished only to qualified service
personnel for the repair of Brewmatic equipment.
Information, parts and specifications are subject to
change without notice.
Qualified service personnel should be acquainted with
all Brewmatic equipment. Service manuals and
information on any unit are available upon request.
Customer Service Department. 213-233-8204 or toll free
800-421-6860.

PAMASCO SERVICE CENTER·
14315 S. HALSTED STREET
RIVERDAlE,ll 60827
MODEL:
DESCRIPTION,:
DIMENSIONS:
SHIPPING WEIGHT:
SHIPPING CUBE:
, VOLTS:
AMPS:
WATTS:
POWER CORD:
RECEPTACLE REQUIRED:
WATER CONNECTION:
LISTINGS:
MODEL:
DESCRIPTION:
DIMENSIONS:
SHIPPING WEIGHT:
SHIPPING CUBE:
VOLTS:
AMPS:
WATTS:
POWER CORD:
RECEPTACLE REQUIRED:
WATER CONNECTION:
LISTINGS:
MODEL:
DESCRIPTION:
DIMENSIONS:
SHIPPING WEIGHT:
SHIPPING CUBE:
VOLTS:
AMPS:
WATTS:
POWER CORD:
LISTINGS:
SPECIFICATIONS
1033063, (Household Use Only)
B.I.C.A., (W/Decanter &Warmer)
12-1/2"w X 4"h x8-1/2"d
13 lbs.
1 •3 cu. ft.
120
14
1675
3 ft.,' 3 W·ire, grounded with polarized
straight blade terminal cap furnished and
attached. NEMA Standard 5-15P.
NEMA Standard 5-15R. Not furnished.
1/4" Compression. Nut &ferrule supplied
UL, NSF
1030556, (Commercial Model)
B.I.C.A., (W/O Decanter &Warmer)
12-1/2"w X4"h x8-1/2"d
10 lbs.
1 •3 cu. ft.
120
14
1675
3 ft., 3 Wire, grounded with polarized
straight blade terminal cap furnished and
attached. NEMA Standard 5-15P.
NEMA Standard 5-15R. Not furnished.
1/4" Compression. Nut &ferrule supplied
UL, NSF
1800508, (Household Use Only)
Countertop Warmer
7-3/4"w X1-1/2"h x6-1/2"d
2 lbs. (Box of 5 Ea. 8 lbs.)
.1 cu. ft.
120
.7
80
5 ft., 2 Wire with polarized straight blade
terminal cap furnished and attached.
UL, NSF
BREWING INFORMATION (APPROX. WITH WATER ONLY)
BREWING TEMP.
THERMOSTAT:
HI-LIMIT:
TIMER:
VALVE:
1870 to 1940 Maximum. Adjustable.
Adjustable. +
Manual Reset. Not Adjustable.
Not Adjustable.
Not Adjustable.

PAMASCO SERVICE CENTER
14315 S. HALSTED STREET
RIVERDALE, IL 60827
FINAL ASSY.,
BUILT-IN COFFEE APPLIANCE
(D.I.C.A.)
CEBUENG 8166

PAMA-SCO SERVICE CENTER
14315S.HALSTEDSTREET . PARTS LIST
RIVERDALE,IL 60827 BUILT-IN COFFEE APPLIANCE
ITEM PART NO.
lo
1030280
') 1040137
.....• 3 . 9203105
4 . 9906449 5 . 9205102 6. 9922244 7. 9903490 8. 9920383 9 . 9001126 10. 9920321 11. 9201152 12. 9903176 13. 1030939 14. 9920416
15. 9920429
16. 99,04252 17. 9918245 18. 9903458 19. 9007106 20. 9001122 21. 9303104 22.' 9201104 23. 9012107 24. 9202120 25. 1030617 26. 9906413
27. 9001110
28. 9919425
29. 9914254
30. 9914286 31. 9916227 32. 1040129 33. 9903531
34. 1800508 35. 9500070
36. 9915158 37. 9906138 38. 9907212
NOT SHOWN: 39.
9906431
40. 1030703 41. 9600031 DESCRIPTION
Top Cover
Bracket, Support
Nut, Wing, #8-32
Fitting, Nut, Hose Reducer, (WID Fitting)
Nut, Dampener, #8-32
Valve, Solenoid
Clamp, SIS,
Silicone Tube, 6-1/2"
Screw, #6-32 x 5/16"
Hi-limit Thermostat
Nut, Hex, #6-32
'c Iamp, SIS, 2"
Tank Assembly, (W/Element)
Thermostat
Timer
Knob, (12 Cup) JJLA 1\-'05
Relay
Clamp, Cable
Screw, #8 x 1/4"
Screw, #8-32 x 3/8"
Washer, Lock, #8
Nut, Hex, #8-32
Screw, Fillister Head, #8-32 x 5/16"
Nut, Hex, Jam
Spray Head, SIS
Fitting, Hose
Screw, #8-32 x 1"
Switch, Toggle, (On-Off-Fill)
Nut, Push-on
Nameplate
Pilot Light
Brew Cone, Plastic,(Black)
Cord, Power Supply
Countertop Warmer, (1033063 Only)
SIS Decanter, (1033063 Only)
"0" Ring
Fitting, Elbow, 1/4" Compression
Gasket, Copp,er
Flow Washer, .06 G.P.M., CAD
Installation Kit
Tag, Warning, Dial
PARTS FOR OLDER MODEL BICA'S:
42.
43.
44.
45.
46.
9902271
1030308
1030309
9903406
9919374
Strain Relief Bushing, (BICA WIOutlet Box)
Outlet Box, (BICA WIOutlet Box)
outlet Box Cover, (BICA WIOutlet Box)
Power Supply Cord, (BICA WIOutlet Box)
Switch, Toggle, (On-Fill), (O/S BICA)

PAMASCO SERVICE CENTER
14315 S. HALSTED STREET
RIVERDALE, Il 60827 WIRE DIAGRAMS
SOLENOO
"'LUE
9922244
'"
_J
10
REl.AY
9918245
RED
H
GII)UN)
SCREW
I
I
I
I
I
--EiE~NTI
TANK-ASSY
1030939
EK-K
GRN
3
10
BlK
'"
-'
II)
HI-LMT
9920321
D
OLDER STYLE WITH OUT BREWING LIGHT
AND WITH 9919374 2 POSITION FILL SWITCH.
PILOT UeHT
9916221 BLK)
J
SOLENOID
VALVE
9822244
NEW STYLE WITH 9919425 3POSITION FILL SWITCH.

SERVICE
PAMASCO SERVICE CENTER
14315 S. HALSTED STREET
RIVERDALE, IL 60827
,_/' This machine should be serviced only by qua Iified serVlce
personnel. If your machine does not function properly,
unplug and call your local Brewmatic Representative or the
Brewmatic Customer Service Division at 213-233-8204 or toll
free at 800-421-6860. There are no user-serviceable parts
inside. Do not open the machine. Failure to observe these
restrictions will void the warranty and could cause risk of
injury or damage ..
Disconnect machine and allow to cool before servlclng.
WARNING:
This machine is equipped with an automatic temperature limit
control designed to turn off the machine if it overheats. In
that event, do not reset until a qualified serVlce
representative has inspected and repaired the unit. Under no
circumstances should the temperature limit control be
bypassed or an alternate control used, as a fire risk could
result.
This machine must be electrically grounded to avoid possible
electrical shock. If an adaptive plug must be used, an
electrical ground must be provided.
CLEANING INSTRUCTIONS
As necessary, the area between the cone sIides and above
brew cone should be wiped clean with a damp cloth as coffee
oils will gradually collect on the surface directly above
brew cone.
The brew cone should be rinsed with water after each brew
and, occasionally, washed by hand with a mild detergent.
Rinse well after washing.
Spray head should be cleaned regularly to prevent blockage.
Use cleanout spring regularly to keep fittings and tubes
clear.
CAUTION:
DO NOT USE CLEANSING POWDERS, HARSH DETERGENTS, CHEMICALS OR
ANY OF THE "SUPER" CLEANERS. SOME OF THESE CLEANERS ARE
CAPABLE OF DAMAGING THIS PRODUCT.
READ INSTALLATION INSTRUCTIONS CAREFULLY FOR PROPER CLEANING
PROCEDURES.

TROUBLE SHOOTING GUIDE
BUILT-IN COFFEE APPLIANCE
UNPLUG AND ALLOW TO COOL BEFORE SERVICING UNLESS ELECTRICAL TESTING IS
REQUIRED.
UNDER NO CIRCUMSTANCE SHOULD THE HI-LIMIT THERMOSTAT BE BY-PASSED. IN
THE EVENT OF FAILURE THE HI-LIMIT THERMOSTAT SHOULD BE REPLACED. USE
ONLY ORIGINAL REPLACEMENT PARTS.
INSPECT WIRING CAREFULLY FOR DAMAGE. DAMAGED WIRING MAY CAUSE
MALFUNCTIONS AND PREMATURE COMPONENT FAILURE. REPLACE ANY WIRES THAT
HAVE LOOSE CONNECTIONS, DAMAGED INSULATION OR SHOW EVIDENCE OF OVER
HEATING. WHEN REPLACING WIRES OR TERMINALS USE ONLY LIKE RATED
TERMINALS AND WIRES OF THE SAME GAUGE AND INSULATION COVERING.
CHASSIS MUST BE GROUNDED TO PREVENT POSSIBLE ELECTRIC SHOCK.
BE CERTAIN POWER SUPPLY IS OF THE CORRECT RATING AND POLARITY BEFORE
CONNECTING POWER SUPPLY CORD. FAILURE TO HEED THIS WARNING MAY DAMAGE
THIS UNIT AND MAY CAUSE INJURY.
BEFORE CONNECTING TO POWER SUPPLY READ INSTALLATION INSTRUCTIONS
CAREFULLY. THERMOSTAT MAY BE DAMAGED IF THE TANK IS NOT FILLED WITH
WATER BEFORE THE POWER SWITCH IS TURNED ON.
1. EQUIPMENT WILL NOT OPERATE:
A. Is power cord connected to proper, working power supply?
B. Has power-fill switch been turned on?
C. Check main circuit breaker in building.
D. Test hi-limit thermostat. Replace if necessary.
E. Test power cord. Replace if necessary.
F. Test power-f~ll switch. Replace if necessary.
G. Inspect for correct wiring or loose or damaged Wlres or
terminals.
H. Test Timer. Replace if neoessary.
I. Have installation instructions been followed completely.
2. UNIT WILL NOT HEAT. ON LIGHT IS ON:
A. Test thermostat. Replace if necessary.
B. Test tank heating element. Replace if necessary.
C. Inspect for correct wiring or loose or damaged Wlres or
terminals.
3. BREWS ONLY COLD WATER:
A. Test thermostat. Replace if necessary. PAMASCO SERVICE CENTER
14315 S. HALSTED STREET
RIVERDALE, IL 60827

PAMASCO SERVICE CENTER
14315 S. HALSTED STREET
RIVERDALE, Il 60827
4. BREW CYCLE WILL NOT START. UNIT HEATS:
A. Test power-fill switch. Replace if necessary.
B. Test solenoid valve. Replace if necessary.
C. Test optional in-line water filter, check valve or shut off
valve for blockage.
D. Inspect, clean or replace flow control washer and flow
control screen.
E. Inspect for correct, ·loose or damaged wires or terminals.
F. Test thermostat. Replace if necessary.
5. WATER FLOW STARTS AND STOPS DURING BREW CYCLE:
A. Test solenoid valve. Replace if necessary.
B. Test relay. Replace if necessary.
C. Test power-fill switch. Replace if necessary.
6. BREW CYCLE CONTINUES AFTER KNOB HAS REACHED OFF:
A. Test timer. Replace if necessary.
B. Test solenoid valve. Replace if necessary.
C. Test for correct water pressure. Water pressure should be
between 30 and 80 p.s.i.
7. WATER IS TOO HOT OR TOO COLD:
A. Adjust or replace thermostat. (To increase temperature turn
adjustment shaft in a counter-clockwise direction. To
decrease temperature turn adjustment shaft clockwise. Turn
adjustment shaft 1/8 turn maximum per adjustment. Retest and
adjust again if necessary. Recommended temperature is
between 187° and 194°. Test below brew cone with water
only.) If correct temperature cannot be reached replace
thermostat.
B. Test for correct water pressure. Water pressure should be
between 30 and 80 p.s.i.
C. Flow washer should be .06 GPM.
WA.RN I NG
IF THE THERMOSTAT CANNOT BE ADJUSTED PROPERLY IT SHOULD BE REPLACED.
THE THERMOSTAT IS CALIBRATED AT THE FACTORY AND NO ATTEMPT SHOULD BE
MADE TO RECALIBRATE IT. USE ~Y <IUGINAL REP.IACFMFNl' PARTS.
8. STEAMING THROUGH SPRAY HEAD:
A. Test brewing temperature. Adjust if necessary. (See item 7A)
B. Clean spray head.
C. Test for correct water pressure. Water pressure should be
between 30 and 80 p.s.i.
D. Flow washer should be .06 GPM.
E. Clean or replace tank assembly.

PAMASCO SERVICE CENTeR
14315 S. HALSTED STREET
RIVERDAlE,ll 60827
9. CONSISTENTLY HIGH OR LOW BEVERAGE LEVEL:
A. Inspect, clean or replace flow control washer and flow
control screen.
B. Test for correct water pressure. Water pressure should be
between 30 and 80 p.s.i.
c. Flow washer should be .06 GPM.
10•. INCONSISTENT BEVERAGE LEVEL:
A. Inspect and clean spray head and silicone tubing.
B. Test water supply for inconsistent. water pressure.
C. Test timer. Replace if necessary.
D. Inspect, clean or replace flow control washer and flow
control screen.
E. Test solenoid valve for leakage. Replace if necessary.
F. Inspect tank for leakage. Replace if necessary.
G. Test optional in-line water filter, check valve or shut off
valve for blockage. Replace if necessary.
11. HI-LIMIT THERMOSTAT KEEPS ACTIVATING:
A. Test hi-limit thermostat. Replace if necessary.
B. Check brewing temperature. Adjust if necessary. (see item
#7A)
C. Test thermostat. Replace if necessary.
D~ Is hi-limit thermostat too tight against tank? Hi-limit
should be snug only.
E. Inspect hi-limit thermostat for correct, loose or damaged
wires or terminals.WARNING
UNDER NO CIRCUMSTANCE SHOULD THE HI-LIMIT THERMOSTAT BE BY-PASSED. IN
THE EVENT OF FAILURE THE HI-LIMIT THERMOSTAT SHOULD BE REPLACED. USE
ONLY ORIGINAL REPLACEMENT PARTS.
12. DRIPPING FROM SPRAY HEAD WHEN KNOB IS OFF:
A. Inspect and clean spray head, silicone tubing and fittings.
B. Test solenoid valve for leakage.
C. Test water supply for correct water pressure. Water pressure
should be between 30 &85 PSI.'
13. BREWER WILL NOT SHUT OFF OR BREWER STARTS BY ITSELF:
A. Test power-fill switch. Replace if necessary.
B. Test timer. Replace if necessary.
C. Test solenoid valve for leakage.
D. Inspect for correct, loose or damaged wires or terminals.
E. Test water supply for correct water pressure. Water pressure
should be between 30 &85 PSI.
14. WATER LEAKING FROM BOTTOM OF UNIT:
A. Inspect and clean spray head and silicone tubing.
B. Inspect tank, silicone tubing and fittings for leakage.

PAMASCO SERVICE CENTER
14315 S. HALSTED STREET
RIVERDALE, IL 60827
15. SOLENOID VALVE CHATTERING OR HOWLING:
A. Brewer should be connected to cold-water line only.
B. Copper tubing should not touch coffee brewer, counter top or
wall.
C. Water pressure should not exceed 85 PSI.
D. Water hammer. Contact plumber to correct this problem.
16. TRIPS BUILDING CIRCUIT BREAKER:
A. Too many appliances on one circuit.
B. Circuits amperage rating too low. Contact an electrician to
correct this·problem.
C. Test and inspect wiring for shorting.
17. COMPONENTS FAILING REGULARLY:
A. Inspect for correct, loose or damaged wires or terminals.
B. Test wall receptacle for correct voltage and polarity.
18. POOR TASTING COFFEE:
A. Inspect and clean brew cone, area above brew cone and spray
head.
B. Incorrect filter paper being used. Try another brand of
filter.
C. Change amount or brand of coffee being used.
D. Test brewing temperature. Adjust if necessary. (See\#7A)
E. Spray head must be in place for proper coffee extraction.
19. WATER OVERFLOWS FILTER PAPER. GROUNDS IN COFFEE:
A. To much coffee being used. Use less coffee.
B. Incorrect filter paper being used. Try another brand of
filter.
C. Two filters used. Use one filter per brew cycle.
D. Fine grind coffee may cause overflows. Use less coffee.
E. Inspect brew cone for damage.
20. WARMER WILL NOT HEAT:
A. Is warmer plugged in?
B. Test warmer switch. Replace if necessary.
C. Test warmer element. Replace if necessary.
D. Inspect for correct, loose or damaged wires or terminals.
-------------

PAMASCO SERVICE CENTER
14315 S. HALSTED STREET
RIVERDALE, Il 60827