BridgeWave BW64E User manual

P/N 580-00516
BW64E
Installation Guide
045-57013 Rev B
BW64E

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Copyright Notice & Disclaimer
Copyright © 2004 –2016 BridgeWave Communications. All rights reserved.
Printed in the USA
No portion of this publication may be reproduced, copied, or distributed without the written consent of
BridgeWave Communications. BridgeWave reserves the right to update or change the material in this
publication at any time without notice. BridgeWave has made every effort to ensure that the information
and the instructions contained in the publication are adequate and is not responsible for any errors or
omissions due to typing, printing, or editing of this document.
Purchasers of BridgeWave products should make their own evaluation to determine the suitability of
each such product for their specific application. BridgeWave’s obligations regarding the use or
application of its products shall be limited to those commitments to the purchaser set forth in its
Standard Terms and Conditions of Sale for a delivered product.
This publication has been prepared for professional and properly trained personnel, and the customer
assumes full responsibility when using the information herein.
Export Control
All BridgeWave radio products are restricted commodities that fall under ECCN 5A002 of the
Department of Commerce. These products are "ENC restricted" under section 740.17(b)(2) of the Export
Administration Regulations (EAR). BridgeWave products may only be exported, re-exported,
transferred, or retransferred in accordance with Export Administration Regulations. Diversion contrary
to U.S. law is expressly prohibited.
Product Compatibility
While every effort has been made to verify operation of this product with many different
communications products and networks, BridgeWave makes no claim of compatibility between its
products and other vendors’ equipment. It is assumed that users have thoroughly evaluated this
product’s performance in the communications environment in which it will be used.

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Safety
CAUTION, WARNING, and DANGER statements have been strategically placed in the text to alert
personnel of possible hazards. These statements must be closely observed.
The following general safety precautions must be observed during all phases of operation and service of
the products covered in this manual. Failure to comply with these precautions or with specific warnings
elsewhere in this manual willfully violates standards of design, manufacture, and intended use of the
product. BridgeWave assumes no liability for the customer’s failure to comply with these requirements.
These BridgeWave radios meet all applicable FCC and Industry Canada (IC)safety requirements
for general population exposure to radio frequency emissions; however, it is best to avoid
prolonged, unnecessary exposure to the front of the radio while it is operating.
The outdoor equipment must be properly grounded to provide some protection against voltage
surges and built-up static charges. In the event of a short circuit, grounding reduces the risk of
electrical shock.
For installations in the U.S.A., refer to Articles 810830 of the National Electrical Code,
ANSI/NFPA No. 70, for information with respect to proper grounding and applicable lightning
protection for DC cables. The installer must also follow any additional local building and
electrical code regulations.
For installations in all other countries, implement protection in accordance with the safety
standards and regulatory requirements of the country where the equipment is to be installed.
Do not install or operate this equipment in the presence of flammable gases or fumes. Operation
of any electrical instrument in such an environment constitutes a definite safety hazard.
Do not install substitute parts or perform any unauthorized modification to the equipment.
Changes or modifications not expressly approved by BridgeWave can void the user’s authority
to operate the equipment.

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Regulatory Information
This device complies with FCC Part 15.255 and Industry Canada RSS-210.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and,
(2) This device must accept any interference that may cause undesired operation.
French Translation:
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts
de licence. L’exploitation est autorisée aux deux conditions suivantes:
(1) l’appareil ne doit pas produire de brouillage;
(2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le
brouillage est susceptible d’en compromettre le fonctionnement.

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Equipment Precautions
Water and Moisture - These BridgeWave radios are designed to withstand weather conditions typically
encountered when installed outdoors.
Power information
A suitable transient voltage suppressor shall be installed if the length of the DC supply cable exceeds
140 feet.
The power supply for the equipment shall be a listed ITE power supply of Listed Class II power unit
rated at ±37.5 to ±60VDC, minimum 60Watts.
When used with the optional POE64 kit, the PoE Extractor accepts a ±37.5 to ±60VDC, minimum
60Watts input from an external Power Supply Equipment (PSE) source.
RF Radiation Safety, Maximum Permissible Exposure (MPE) Limits
Regarding guidelines for Human exposure limits to Radio Frequency (RF) electromagnetic fields, the
BW64E has been evaluated for compliance with FCC OET Bulletin 65 and human exposure limits
recommended by the International Commission on Non-Ionizing Radiation Protection (ICNIRP), IEEE,
and adopted by ANSI.
BW64 devices, utilizing 10inch (25.4cm) integrated antennas and BW64E devices utilizing 2ft (60cm)
diameter antennas, are below the General Population/Uncontrolled Exposure limits of 1 mW/cm2, and
well below the Occupational/Controlled Exposure limit of 5mW/cm2at a distance of 82.02 centimeters
for the BW64 and 206 centimeters for the BW64E.
Product Changes or Modifications
Users of this equipment are hereby cautioned that changes or modifications not expressly approved by the party
responsible for the compliance could void the user’s authority to operate the equipment
Restricted Access
This product is for installation in a restricted-access location, where there will be no access to the
equipment, except by trained service persons.

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Table of Contents
Copyright Notice & Disclaimer....................i
Export Control..............................................i
Product Compatibility...................................i
Safety............................................................ii
Regulatory Information...............................iii
Equipment Precautions............................... iv
Power information...................................... iv
RF Radiation Safety, Maximum Permissible
Exposure (MPE) Limits .............................. iv
Restricted Access ........................................ iv
1Introduction ............................................2
1.1 Purpose..............................................2
1.2 Prior Knowledge...............................2
1.3 Contact Information..........................3
2Site Planning ...........................................4
2.1 General..............................................4
2.2 Equipment Checklist..........................4
2.3 Line of Sight ......................................4
2.4 Link Distance Limits..........................4
2.5 Antenna Location ..............................5
2.6 Cabling & Power Requirements .......5
2.7 Example Cabling Diagrams..............8
2.8 Grounding & Lightning...................10
2.9 Conduit............................................10
3Installation.............................................11
3.1 Overview..........................................11
3.2 Equipment Unpacking.....................11
3.3 Equipment Inventory.......................12
Additionally, the following accessories are
available as optional parts for use with the
BW64E:...................................................12
3.4 Installation Tools..........................13
3.5 Antenna Installation .....................14
3.6 Radio Installation.........................15
3.7 Installing Optional POE64 Kit.....17
3.8 Grounding the Equipment ............19
3.9 Cable & Conduit Installation.......20
3.10 Pre-Antenna Alignment
Concepts..................................................23
3.11 Antenna Alignment....................26
3.12 Ice Shield Installation
(Optional)................................................28
Appendix A: Troubleshooting..................29
Appendix B: RSL Voltage vs. Distance...31
Standard Limited Warranty & Software
License........................................................32

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1 Introduction
1.1 Purpose
The information in this guide is directed to persons who must perform or coordinate the tasks associated
with the process of installing wireless communication devices, and planning communication network
applications.
1.2 Prior Knowledge
This manual assumes the operator has at least basic experience with and an understanding of wireless
technology and some familiarity with configuring and operating networking equipment. Preferably, the
person installing this equipment fully understands the information covered in this manual prior to
attempting these procedures.
DANGER, WARNING and NOTE statements have been placed in various sections throughout this
document to alert personnel of possible traffic affecting issues and to provide additional tips and helpful
information. These statements should be closely observed.
Symbol
Description
Indicates that personal injury can result if the user does not
comply with the given instruction.
A DANGER statement will describe the potential hazard, its
possible consequences, and the steps to perform to avoid
personal injury.
Indicates that equipment damage, process failure and/or loss of
data can result if the user does not comply with the given
instructions.
A WARNING statement will describe the potential hazard, its
possible consequences, and the steps to perform to avoid
serious equipment damage.
Provides supplementary information to emphasize a point or
procedure, or provides a tip for easier operation.

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1.3 Contact Information
Technical Assistance and Customer Service
To obtain assistance with a product related issue contact BridgeWave Customer Service using the
following information:
Regional Standard Support
Available Monday through Friday from 8:00 AM to 5:00 PM UTC local time, per region.
NAM (North America) UTC -8
[phone]
EMEA (Europe, Middle East, and Africa) UTC +0
[phone]
APAC (Asia Pacific) UTC +8
[phone]
The UTC coverage times do not reflect daylight saving time
adjustments.
E-mail: [email protected]
Return Material Authorization (RMA)
Should BridgeWave equipment have to be returned for repair or replacement, an RMA number must be
obtained from BridgeWave. When returning equipment, be sure to write the RMA number on the
outside of the shipping carton, and follow instructions received from support upon approval of the
RMA.
BridgeWave Sales
For questions pertaining to the purchase of equipment, software licenses, warranties, or services please
contact sales at the following:
E-mail: [email protected]
Inside Sales: +1.866.577.6908

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2 Site Planning
2.1 General
Before the start of an installation, a survey should be conducted of the proposed area of the site(s). The
survey personnel should be familiar with the details required to install the BridgeWave radio system.
2.2 Equipment Checklist
The person performing the survey will need the following equipment:
Binoculars
GPS Navigation Device
Tape Measure
Site Survey Report Form
2.3 Line of Sight
Clear line of sight (LOS) is required for proper operation. Planning should include an investigation into
future building plans that could block the LOS path, and other long-term incremental obstructions, such
as trees. Intermittent obstructions, such as aircraft at a nearby airport, should also be considered.
The following table details the minimum clearance needed from obstacles near the path in order to
ensure the radios will operate properly.
Path Length
(meters)
Minimum Clearance
(meters)
250
0.56
500
0.79
750
0.97
1000
1.12
Table 2-1: Minimum Clearance at Mid Path for Various Path Lengths
2.4 Link Distance Limits
Measurement of the link distance is important in estimating the link availability and calculating the
expected Receive Signal Level (RSL). This measurement can be performed using the Latitude and
Longitude readings from a Global Positioning System (GPS) device, which is placed near the proposed
locations of the antennas.
The minimum link distance of the BW64E using 2ft(60cm) antennas is 328ft(100m).

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The maximum distance of the BW64E is dependent on the desired level of availability and the rain rate
associated with the region where the product will be installed. BridgeWave provides an Availability
Calculator which uses industry standard formulas for determining regional rain rates and estimating
availability percentages for a given distance. To obtain the latest version of BridgeWave’s Availability
Calculator, contact BridgeWave’s Customer Service or search the eService center knowledgebase at
www.bridgewave.com/support/kbrma.htm
2.5 Antenna Location
The optimum location for the antennas must be determined. The ideal location should provide for ease
of erecting and mounting the antenna, as well as unimpeded LOS to the other site. The following factors
should be taken into account:
Type of mounting structure –non penetrating roof mount, tower, wall standoff
Location where the cabling will enter/exit the building
Length of cable runs
Grounding connection points
Potential path obstructions
Accessibility
There is a finite incline and decline range of the elevation
adjustment when installing the radio link.
The mounts used with the BW64E can accommodate +/- 45
degrees of mechanical elevation adjustment.
2.6 Cabling & Power Requirements
Inspect the installation site to determine the cable run paths from the radio equipment to the termination
point. Locations for roof penetration should be identified. The routing and securing of all cables should
conform to all applicable codes and requirements.
Cabling and power requirements depend on whether the optional POE64 kit is installed or not, and
whether the 10/100BaseT port will be used for out of band management or AdaptPath features. When
the POE64 kit is not installed the GigE SFP port allows for selection of various SFP types.
Figure 2-1and Error! Reference source not found. provide diagrams for installations with and
without the optional POE64 kit and outline the power requirements, SFP options, cable types and
lengths accordingly.

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.
Figure 2-1 Cable & Power Specification (Without POE64 Option)
1 - GigE SFP
Part #/Type
Part #
Cable Type/Length
171-00511
1000Base-SX
GigE, multi mode, 850nm
LC Connector
62.5/125µm MMF
270m
50/125µm MMF
500m
171-00512
1000Base-LX
GigE, single mode, 1310nm
LC Connector
9/125µm SMF
10km
171-00513
1000Base-T
GigE
RJ45 Connector
Cat5e/Cat6
100m
2 - 10/100BaseT
(Optional for Out of Band Management)
Cable Length
Cable Type
100 meters
Cat5
3
2
1

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3 - Power +/-48V
Power Requirements
Cable Type
+/-37.5 to +/-60VDC
45W Max Power Dissipation
(Recommend Min 60W Power Source)
12 AWG - Stranded
(4mm2)
-or-
14 AWG - Stranded
(2.5mm2)
Figure 2-2 Cable & Power Specification (With POE64 Kit Option)
1 - GigE SFP
Part #/Type
Part #
Cable Type/Length
171-00513
1000Base-T
GigE
RJ45 Connector
(Supplied with POE64 Kit)
Cat5e Jumper
(Supplied with POE64 Kit)
1
2
3

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2 –10/100BaseT
(Optional for Out of Band Management)
Cable Length
Cable Type
100 meters
Cat5
3 –Power & Ethernet
(“Surge” port of POE64 Extractor)
Power Requirements
Cable Type/Length
56 VDC
45W Max Power Dissipation
(Recommend Min 60W PoE Power Source)
Cat5E or Cat6
100m
2.7 Example Cabling Diagrams
Error! Not a valid bookmark self-reference. and Error! Reference source not found. depict
example diagrams for typical terminal installations for scenarios with and without the use of the optional
POE64 kit.

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BW64E
*Cat5 Cable
(Optional for Out of Band Management)
Building Entry
*Network
Switch/Router
*Power Leads
(12 or 14 AWG)
** ±48 VDC Power Source
Optional BridgeWave Accessory
Part # 020-57069-0001
- +
*3rd party parts not supplied by BridgeWave
** Optional accessories sold by BridgeWave
* Conduit
*Ethernet Surge Arrestor
(Optional for Out of Band Management)
*DC Surge Arrestor
*Copper or Fiber
(Depending on SFP Type)
Radio Link Up
Connections Inside Unit
A
BC
B
+ -
A
C
DC Voltage Input Range
±37.5 to ±60VDC
45W max power dissipation
GigE SFP
Rx Tx
Power
+/-48V
Test
10/100BaseT
Link Act
PoE
Figure 2-3Terminal Diagram (Without Optional POE64 Kit)

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BW64E
*Cat5 Cable
(Optional for Out of Band Management)
Building Entry
*Network
Switch/Router *3rd party parts not supplied by BridgeWave
** Optional accessories sold by BridgeWave
* Conduit
*Ethernet Surge Arrestor
(Optional for Out of Band Management)
*Ethernet Surge Arrestor
GigE SFP
Rx Tx
Power
+/-48V
Test
10/100BaseT
Link Act
PoE
Radio Link Up
Connections Inside Unit
**POE Extractor
Part #: POE64
“Data- Output”
“Power +
Data-Input”
Cat5E Jumper
- +
*PoE Power Injector
Min 60W
*Cat5e/6 Cable
(Data & Power)
*Cat5e/6 Cable
(Data)
B A
B
A
PoE Voltage Input Range
±37.5 to ± 60VDC
Figure 2-4 Terminal Diagram (With Optional POE64 Kit)

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2.8 Grounding & Lightning
Proper grounding of the outdoor equipment reduces
electromagnetic interference, provides lightning protection, and
protects against electrical discharge.
Using improper techniques in lightning-prone geographic areas
may pose a danger to local personnel.
The source and connection points for the building-to-earth
ground in the vicinity of the antenna location should be
determined.
It is recommended to integrate the radio ground into the building ground utilizing the pole-mount
hardware. For wall or ungrounded pole mounts, connect a grounding wire to the grounding point on the
radio. Select the size of the ground wire based on the National Electrical Code.
In addition to grounding the equipment, BridgeWave strongly recommends, and local building codes
may require, that the DC electrical cable, and or copper Ethernet cables are protected from lightning
strikes by the use of surge suppressors.
The surge suppressor must be installed at the point where the cables exit/enter the building, however,
use of a surge suppressors at the radio unit are optional because surge suppression is built into the unit.
For more information on recommended accessory devices and
kits, contact BridgeWave Sales.
2.9 Conduit
Conduit is recommended for enclosure of the cables as they enter the radio. The conduit provides a
water-tight entry to the radio, as well as weather or physical protection required by the cables.
The conduit should be flexible, waterproof, and non-metallic. An example of this is LIQUID-TUFF™
UL Liquid tight Flexible Non-Metallic Conduit (Type LFNC-B) or equivalent.
Conduit should be 3/4 inches (19 mm) in diameter to match the radio's opening.
A drip loop should be created to ensure sufficient length to enable the radio to be moved during
servicing and to prevent water from following the conduit down to any junction box or building
entrance. A suggested length is 24 inches (60 cm) from the radio to the bottom of the loop. The opposite
end of the conduit is inserted into the cable tray if on a tower or attached to a NEMA or junction box.

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3 Installation
3.1 Overview
It is recommended that installation personnel read this section in its entirety prior to installing the
system.
3.2 Equipment Unpacking
Inside the main packaging box there will be a box containing a low-band unit and another box
containing the high-band unit. Check the site plans to determine which band will be installed at each
location and then locate the desired box (low-band or high-band) accordingly before beginning
installation. It is recommended that the shipping cartons and packing materials be retained in the event
that it is necessary to return any equipment.
Unpacked radios can be identified by the color of their labels
found on their front faces or inside the unit after removing the
plastic back weather cover. The blue color label indicates a high-
band radio and the red color label indicates a low-band radio.

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3.3 Equipment Inventory
The following is a typical inventory lists for each site.
Table 3-1 Equipment Site Inventory List
Part Number
Qty
(Per Site)
Description
BW64E-L or BW64E-H
1
BW64E Low Band or BW64E High Band unit
435-00517
1
ANTENNA,57.0-64.0 GHZ,2' DIA,PLANE POL
(60cm antenna)
1047-420-00549
1
CBL ASSY, TEST, PROD
(RSL and Quality Test Cable)
1047-425-00526
1
HARD RESET BOX
1047-515-00790
1
ASSY, PWR, CONN, POLARIZATION
(Green DC Connector)
1047-651-00506
1
TOOL, 1/2 INCH COMBINATION WRENCH
1047-651-00507
1
TOOL, 9/16 INCH COMBINATION WRENCH
1047-370-00608
1
WASHER,#8,FLAT,SS
1047-370-00613
1
SCR,#8-32 UNC X 3/8,PHIL,PAN,SS
Additionally, the following accessories are available as optional parts for use with the BW64E:
Table 3-2 Optional Equipment List
Part Number
Qty
(Per Site)
Description
020-57069-0001
1
PWR SUPPLY,48V AC/DC,90W,BRK PWR SUPPLY
- Isolated and Connectorized -
(Optional for non Power over Ethernet applications)
POE64
1
BW64 POE EXTRACTOR KIT
(Required only for Power over Ethernet applications)
515-00529
1
ICE SHIELD FOR 24" ANTENNA
The radio is sealed at the factory warranty stickers on the inner
(metal) cover of the radio. There is no need to open this cover in
the field. Tampering with these seals will void the warranty.

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3.4 Installation Tools
The following tools, not provided by BridgeWave, should be used for installing the radio:
Screwdriver, slotted 0.1 inch (2.5mm) wide
Ratchet with 6 inch (15cm) extension and 9/16 inch (14.29mm) deep socket
Ratchet with 6 inch (15cm) extension and 1/2 inch (12.7mm) deep socket
Wire stripper/cutter/crimp tool (10-16 gauge)
Electrical tape
Fish tape for pulling cable
Cable tie wraps
Hand-held DVM (digital voltmeter) with standard banana plug receptacles

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3.5 Antenna Installation
The antenna mounting bracket is designed to attach to a pole mount with diameter from 3.5 to 4.5 inches
(8.89 to 11.43 cm).
3
2
1
Assemble the Antenna Mount Bracket
Attach Antenna to Mounting Plate
Attach Antenna to Mast
a. Ensure plugs are removed from
bottom two drain holes.
b. Reinstall the plugs at the top of the
antenna.
Rotate Mounting Plate 180°
for Left Hand Pole Mount
4
Confirm Drain Hole Plug Installation
a. Secure antenna to mast using
provided pole clamp brackets using a
9/16” wrench.
b. Leave the nuts slightly loose to allow
antenna to be rotated during rough
alignment.
Drain Hole Plugs
Secure Pole Clamp
Brackets