Brigade ZoneSafe ZS-1000-MZ User manual

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THIS DRAWING IS THE PROPERTY OF A NDMA Y EMBODY PROPRIETARY INFORMATION
OWNED BY AVONWOOD DEVELOP MENTS LTD. IT IS PROVIDED UNDER A CONFIDENTIAL
RELATIONSHIP FOR A SPECIFIC PURP OSE. THE RECIPIENT AGREES TO USE IT ONLY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
73.43
20.43
8.50
www.brigade-electronics.com
ZoneSafe
Quick Start Guide
Masking Zone Antenna
ZS-1000-MZ/ZS-1001-MZ(US)

2 3
Introduction
During normal working practice, ZoneSafe RFID Detection System will detect
ZoneSafe tags worn by pedestrian workers operating in close proximity to
vehicles.
When workers need to carry out duties adjacent to vehicle movements, the
Masking Zone Antenna provides a zone within the working area that prevents
worker’s tags from triggering the vehicle alarm called the or quiet zone.
Once the worker leaves the quiet zone, tags will trigger the vehicle alarm as
part of the RFID Tag Detection System.
Fixing
Mount antenna vertically (a - best position) or horizontally (b). For vertically
mounted antennas in high positions, angle unit downwards (c).
DETAIL A
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SECTION B-B
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SECTION C-C
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VIEW D-D
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C C
D
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THIS DRAWING IS T HE PROPERTY OF AND MAY EM BODY PROPRIETARY INFORMATION
OWNED BY AVONWOOD DEVEL OPMENTS LTD. IT IS PROVIDED UNDER A CONFIDENT IAL
RELATIONSHIP FOR A SPEC IFIC PURPOSE. THE RECIPIENT AGREES TO US E IT ONLY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
3.00
7.40
12.00
1.60
5.40
3.00
1.60
10.00
0.00 200mm
200.00
DETAIL A
SCALE 1 : 1
SECTION B-B
SCALE 2:1
SECTION C-C
SCALE 2:1
VIEW D-D
SCALE 1 :3
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C C
D
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123456
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THIS DRAWING IS T HE PROPERTY OF AND MAY EM BODY PROPRIETARY INFORMATION
OWNED BY AVONWOOD DEVEL OPMENTS LTD. IT IS PROVIDED UNDER A CONFIDENT IAL
RELATIONSHIP FOR A SPEC IFIC PURPOSE. THE RECIPIENT AGREES TO US E IT ONLY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
3.00
7.40
12.00
1.60
5.40
3.00
1.60
10.00
0.00 200mm
200.00
Do not place antenna
behind metal.
DETAIL A
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SECTION B-B
SCALE 2:1
SECTION C-C
SCALE 2:1
VIEW D-D
SCALE 1 :3
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C C
D
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THIS DRAWING IS THE PROPERTY OF AND MAY EM BODY PROPRIETARY INFORMATION
OWNED BY AVONWOOD D EVELOPMENTS LTD. IT IS PROV IDED UNDER A CONFIDENTIAL
RELATIONSHIP FOR A SP ECIFIC PURPOSE. THE RECIPIENT AGREES TO USE IT ONLY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
3.00
7.40
12.00
1.60
5.40
3.00
1.60
10.00
0.00 200mm
200.00
Do not surround antenna
with metal.
DETAIL A
SCALE 1 : 1
SECTION B-B
SCALE 2:1
SECTION C-C
SCALE 2:1
VIEW D-D
SCALE 1 :3
A
B B
C C
D
1
123456
A B C D E F
REV: DATE: CHANGE:
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CUSTOMER:
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REV:
DRAWING NO:
TITLE:
UNCONTROLLED
SHEET
A1
THIS DRAWING IS TH E PROPERTY OF AND MAY EMBO DY PROPRIETARY INFORMATION
OWNED BY AVONWOOD DEVEL OPMENTS LTD. IT IS PROVIDED UNDER A CONFIDENTIAL
RELATIONSHIP FOR A SPECIFIC P URPOSE. THE RECIPIENT AGREES TO US E ITO NLY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
3.00
7.40
12.00
1.60
5.40
3.00
1.60
10.00
0.00 200mm
200.00
What’s In The Box
The Masking Zone Antenna comes supplied with the relevant screws (x6)
power supply and plug adaptors.
Removing the enclosure’s 6 xings will provide access to enable power
connection and also the ability to adjust the size of the quiet zone (see page 7).
Masking Zone
Antenna Power Supply
M4 40mm
Screw (x6)
See back cover for 1:1
drill point template.
(a) (c)(b)
Tighten screws
in order 1 - 6
1. 4.
5. 6.
3. 2.
1.2 Nm Torque MAX
DETAIL A
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SECTION B-B
SCALE 2:1
SECTION C-C
SCALE 2:1
VIEW D-D
SCALE 1 :3
A
B B
C C
D
1
123456
A
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REV: DATE: CHANGE:
STATUS:
CUSTOMER:
SCALE @
DRAWN BY:
REV:
DRAWING NO:
TITLE:
UNCONTROLLED
SHEET
A1
THIS DRAWING IS THE PROPERTY OF AND MAY EM BODY PROPRIETARY INFORMATION
OWNED BY AVONWOOD D EVELOPMENTS LTD. IT IS PROV IDED UNDER A CONFIDENTIAL
RELATIONSHIP FOR A SP ECIFIC PURPOSE. THE RECIPIENT AGREES TO USE IT ONLY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
3.00
7.40
12.00
1.60
5.40
3.00
1.60
10.00
0.00 200mm
200.00
200mm
/8"

4 5
Mounting Plates & Fitting
Kits (supplied seperately)
A mounting plate is available for the
Masking Zone Antenna which xes to
each unit via four nylon patched
countersunk M5 screws (no thread
lock required).
An adapter plate is available for
the Masking Antenna which xes
to each unit via four nylon patched
countersunk M5 screws (no thread
lock required). The adapter plate
provide slots top and bottom which
are large enough for M8 xings and
some U bolts. Max torque 2Nm (nylon
patched screws).
See back cover for Scaled
1:1 AMPS template.
Fixing
4 x M5 screw inserts are located on the rear of the Masking Zone Antenna.
Centres at 30mm by 38mm conform to the industry standard AMPS hole pattern.
Maximum thread engagement into enclosure 8mm.
DETAIL A
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SECTION B-B
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SECTION C-C
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VIEW D-D
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TITLE:
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THIS DRAW ING IS THE PRO PERTY OF AND M AY EMBODY PRO PRIETARY INFO RMATION
OWNED BY AVONWOOD D EVELOPMENTS LT D. IT IS PROVIDED UNDE R A CONFIDENTIAL
RELATIONSHIP F OR A SPECIFIC PURPOSE . THE RECIPIENT AGRE ES TO USE IT ON LY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
3.00
7.40
12.00
1.60
5.40
3.00
1.60
10.00
0.00 200mm
200.00
38mm/
1.5" (11/2")
30mm
/1.18" (13/16")
DETAIL A
SCALE 1 : 1
SECTION B-B
SCALE 2:1
SECTION C-C
SCALE 2:1
VIEW D-D
SCALE 1 :3
A
B B
C C
D
1
123456
A
B
C
D
E
F
REV: DATE: CHANGE:
STATUS:
CUSTOMER:
SCALE @
DRAWN BY:
REV:
DRAWING NO:
TITLE:
UNCONTROLLED
SHEET
A1
THIS DRAWING IS THE PROPERTY OF AND MAY EMBODY PROPRIETARY INFORMATION
OWNED BY AVONWOOD DEVELOPMENTS LTD. IT IS PROVIDED UNDER A CONFIDENTIAL
RELATIONSHIP FOR A SPECIFIC PURPOSE. THE RECIPIENT AGREES TO USE IT ONLY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
3.00
7.40
12.00
1.60
5.40
3.00
1.60
10.00
0.00 200mm
200.00
M5 Plain Washer
M5 Int. Tooth Shakeproof Washer
M5 x 0.8mm Pitch
Thread Lock
(optional)
You can use the hole conguration above to attach a 1.5" Ball RAM Mount
base and any conguration of RAM mount xtures. Holes can be made directly
on the vehicle and xing can be done from the back through the vehicle body
and into the xings.Thread lock and shake-proof washers are recommended -
always fasten securely but do not over-tighten.
1.6 Nm Torque MAX
Mounting Plate
Front Back
Adjustable Angle Bracket (supplied seperately)
The Adjustable Angle Bracket is also available for the Masking Zone Antenna
enabling the unit to be installed vertically even when attached to a sloping
frame.
Ensuring the Masking Zone Antenna is installed vertically (see page 3) means
the unit will perform at it’s optimum level.
Mount /
Plate
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AVONWOOD INTERNAL
PIVOTLOC
BRACKET SHARED
IMAGES
AS SHOWN
SHEET
N/A
A
A0
THIS DRAW ING IS THE PR OPERTY OF AND M AY EMBODY P ROPRIETARY IN FORMA T
OWNED B Y AVONWOOD DEV ELOPMEN TS LTD. I T IS PROV IDED UND ER A CONFIDEN
RELATION SHIP FOR A SPE CIFIC PUR POSE. THE REC IPIENT AGR EES TO U SE IT ONL Y
SUCH PUR POSE.
MH
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
EXPLODED VIEW
UNLOCK
ROTATE TO NEW POSITION
LOCK POSITION
BUTTON HEAD M5X12
M5 SHAKEPROOF
M5 PLAIN WASHER
MAX TORQUE 1.6Nm
15.0015.0020.0015.0015.00
10.00
30.00
38.00

5.80
80.00
58.00
HOLE POSITIONS
AND DIMENSIONS
OVERALL DIMENSIONS
80.00
96.00
68.90
1
123456
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B
C
D
E
F
REV: DATE: CHANGE:
STATUS:
CUSTOMER:
SCALE @
DRAWN BY:
REV:
DRAWING NO:
TITLE:
UNCONTROLLED
AVONWOOD INTERNAL
PIVOTLOC
BRACKET SHARED
IMAGES
AS SHOWN
SHEET
N/A
A
A0
THIS DRAW ING IS THE PR OPERTY OF AND M AY EMBODY P ROPRIETARY IN FORMA T
OWNED B Y AVONWOOD DEV ELOPMEN TS LTD. I T IS PROV IDED UND ER A CONFIDEN
RELATION SHIP FOR A SPE CIFIC PUR POSE. THE REC IPIENT AGR EES TO U SE IT ONL Y
SUCH PUR POSE.
MH
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
EXPLODED VIEW
UNLOCK
ROTATE TO NEW POSITION
LOCK POSITION
BUTTON HEAD M5X12
M5 SHAKEPROOF
M5 PLAIN WASHER
MAX TORQUE 1.6Nm
15.0015.0020.0015.0015.00
10.00
30.00
38.00

5.80
80.00
58.00
HOLE POSITIONS
AND DIMENSIONS
OVERALL DIMENSIONS
80.00
96.00
68.90
02 7125 - Pin Bracket
Bolt
Washer
Lock Pin
Nut
Washer
02 7124 - Plain Bracket
Side View of Adjustable
Angle Bracket
Bracket pivots to keep
Masking Zone Antenna
upright
Exploded View of Adjustable
Angle Bracket
How to Rotate
Adjustable Angle Bracket
The Adjustable Angle Bracket should
be unscrewed rst. Then it can be
adjusted using one of the preset holes
and locked into position by screwing
the bracket together again.
1
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E
F
REV: DATE: CHANGE:
STATUS:
CUSTOMER:
SCALE @
DRAWN BY:
REV:
DRAWING NO:
TITLE:
UNCONTROLLED
AVONWOOD INTERNAL
PIVOTLOC
BRACKET SHARED
IMAGES
AS SHOWN
SHEET
N/A
A
A0
THIS DRAWING IS THE PR OPERTY OF AND MAY EMBO DY PROPRIETARY INFORM AT
OWNED BY AVO NWOOD DEVELOPMEN TS LTD. IT IS PR OVIDED UNDER A CONF IDEN
RELATIONSHIP FOR A SPECIFICPUR POSE. THE RECIPIE NT AGREES TO USE ITONLY
SUCH PURPOSE.
MH
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
EXPLODED VIEW
UNLOCK
ROTATE TO NEW POSITION
LOCK POSITION
BUTTON HEAD M5X12
M5 SHAKEPROOF
M5 PLAIN WASHER
MAX TORQUE 1.6Nm
15.0015.0020.0015.0015.00
10.00
30.00
38.00

5.80
80.00
58.00
HOLE POSITIONS
AND DIMENSIONS
OVERALL DIMENSIONS
80.00
96.00
68.90
Adjust angle of
Adjustable Angle
Bracket using one
of the 11 preset
holes and lock
into position
Attaching Adjustable
Angle Bracket To
Masking Zone Antenna
1
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REV: DATE: CHANGE:
STATUS:
CUSTOMER:
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DRAWN BY:
REV:
DRAWING NO:
TITLE:
UNCONTROLLED
AVONWOOD INTERNAL
PIVOTLOC
BRACKET SHARED
IMAGES
AS SHOWN
SHEET
N/A
A
A0
THIS DRAWING IS THE PROPE RTY OF AND MAY EMBODY PROPR IETARY INFORMAT
OWNED BY AVONW OOD DEVELOPMENT S LTD. IT IS PROVI DED UNDER A CONF IDEN
RELATIONSHIP FOR A SPECI FIC PURPOSE. THE REC IPIENT AGREES TO U SE IT ONLY
SUCH PURPOSE.
MH
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
EXPLODED VIEW
UNLOCK
ROTATE TO NEW POSITION
LOCK POSITION
BUTTON HEAD M5X12
M5 SHAKEPROOF
M5 PLAIN WASHER
MAX TORQUE 1.6Nm
15.0015.0020.0015.0015.00
10.00
30.00
38.00

5.80
80.00
58.00
HOLE POSITIONS
AND DIMENSIONS
OVERALL DIMENSIONS
80.00
96.00
68.90
1
123456
A
B
C
D
E
F
REV: DATE: CHANGE:
STATUS:
CUSTOMER:
SCALE @
DRAWN BY:
REV:
DRAWING NO:
TITLE:
UNCONTROLLED
AVONWOOD INTERNAL
PIVOTLOC
BRACKET SHARED
IMAGES
AS SHOWN
SHEET
N/A
A
A0
THIS DRAWING IS THE PROPE RTY OF AND MAY EMBODY PROPR IETARY INFORMAT
OWNED BY AVONW OOD DEVELOPMENT S LTD. IT IS PROVI DED UNDER A CONF IDEN
RELATIONSHIP FOR A SPECI FIC PURPOSE. THE REC IPIENT AGREES TO U SE IT ONLY
SUCH PURPOSE.
MH
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
EXPLODED VIEW
UNLOCK
ROTATE TO NEW POSITION
LOCK POSITION
BUTTON HEA
D M5X12
M5 SHAKEPR
OOF
M5 PLAIN W
ASHER
MAX TORQU
E 1.6Nm
15.0015.0020.0015.0015.00
10.00
30.00
38.00

5.80
80.00
58.00
HOLE POSITIONS
AND DIMENSIONS
OVERALL DIMENSIONS
80.00
96.00
68.90

6 7
SW1 = Antenna Power - Set power manually select 1 = Min to F = Max
Min.
Power
Max.
Power
SW1
1. Mount Masking Zone Antenna as close as possible to the location where
you require the quiet zone.
2. Set up Detection Zone with Detectio range as required (see ZoneSafe QSG
for further instructions if needed).
3. Place a tag in the closest position within vehicle detection area inside the
quiet zone. The system will start alarming and the tag will vibrate.
4. Position the Detection Zone in the closest proximity to the quiet zone
5. Slowly adjust the quiet zone range using SW1 on the masking Antenna
until tag stops sounding the alarm as per below. Your quiet zone range is
now set.
Find the SW1 Dial located inside the
Masking Zone Antenna.
The SW1 dial has a number and
letter range adjusting between 1 (min)
and F (max). You can adjust the dial
between these gures to adjust the
power of the quiet zone.
Setting Up The Masking Zone Antenna
VIEW A-A
SCALE 1 : 1
A
1
1 2 3 4 5 6
A
B
C
D
E
F
REV: DATE: CHANGE:
STATUS:
CUSTOMER:
SCALE @
DRAWN BY:
REV:
DRAWING NO:
TITLE:
UNCONTROLLED
SHEET
A0
THIS DRAWING IS THE PROPERTY OF AND MAY EMBODY PROPRIETARY INFORMATION
OWNED BY AVONWOOD DEVELOPMENTS LTD. IT IS PROVIDED UNDER A CONFIDENTIAL
RELATIONSHIP FOR A SPECIFIC PURPOSE. THE RECIPIENT AGREES TO USE IT ONLY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
73.43
20.43
8.50
Pin 1 - 0V
CONN2
Pin 2 - +V
Wiring
The Masking Zone Antenna is wired in via CONN2 which is located inside the
unit as shown below. To gain access to the inside of the Masking Zone Antenna,
unscrew the six M4 40mm screws (located on the front of the box) with a
hex drive).
The DC OUT supply is wired into Pin 1 (OU) and Pin 2 (+V).
The +V wire can be distinguished by the white line dotted along the outside of
the wire as shown below.
24v DC
OUT
+V0V
5
Power
Cable
Adjusting The Masking Zone Antenna Range
To Masking
Zone Antenna
Connection
+V 230V
AC IN
To Fused AC Mains Supply
Masking Zone
Antenna
Forklift
Quiet Zone
(Yellow Hatch) Detection
Zone
(Red Zone)
Detection Zone
Masked By
Quiet Zone
Worker Undetected by
system
(because he is in the Quiet
Zone which masks the
Detection Zone)
Worker detected
by system
Wall
Walkway
Warehouse
Floor
Worker Undetected
by system
Typical Example of a Working Masking Zone Antenna system
Up to 9m
Up to 9m
AC IN DC OUT
5

8
DETAIL A
SCALE 1 : 1
SECTION B-B
SCALE 2:1
SECTION C-C
SCALE 2:1
VIEW D-D
SCALE 1 :3
A
B B
C C
D
1
123456
A
B
C
D
E
F
REV: DATE: CHANGE:
STATUS:
CUSTOMER:
SCALE @
DRAWN BY:
REV:
DRAWING NO:
TITLE:
UNCONTROLLED
SHEET
A1
THIS DRAWING IS THE PROPERTY OF AND MAY EMBODY PROPRIETARY INFORMATION
OWNED BY AVONWOOD DEVELOPMENTS LTD. IT IS PROVIDED UNDER A CONFIDENTIAL
RELATIONSHIP FOR A SPECIFIC PURPOSE. THE RECIPIENT AGREES TO USE IT ONLY FOR
SUCH PURPOSE.
AS INDICATED IN ISO 2768-1
TOLERANCE CLASS
LINEAR = f
ANGULAR = f
BROKEN EDGES = f
1 / 1
UNLESS OTHERWISE STATED
3.00
7.40
12.00
1.60
5.40
3.00
1.60
10.00
0.00 200mm
200.00
38mm/
1.5" (11/2")
30mm/
1.18" (13/16")
AMPS (Ram Mount)
Fixing Template 1:1
4026
www.brigade-electronics.com