Briggs & Stratton PRO4000 Setup guide

PRO4000 Portable Generator
Illustrated Parts List
Model 030342 Manual No. 203336A Revision A (12/05/2007)
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.

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Exploded Views and Parts Lists
EXPLODED VIEW - MAIN UNIT
Copyright © 2007 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be
reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power
Products Group, LLC.
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Exploded Views and Parts Lists
Item Part # Description
1 B192658GS CRADLE (Includes Items 20, 31,
76 & 77)
2 194150GS KIT, Mount, Vibration, 45°
3 67989GS NUT, M8 Flange Serrated
4 190220GS HOUSING, Engine Adapter
5 * NUT, Hex M8 - 1.25
6 NSP ASSY, Alternator (see page 5)
7 * TPHMS, M8 - 1.25 x 35
8 96796GS WASHER, M8 Flat
9 * WASHER, Lock 5/16 M8
10 190274DGS SCREW, 3/8-16 x 7/8
11 53122GS HHCS, 5/16-24 x 6-1/2
12 * HHCS, M8 1.25 x 25
13 * WASHER, 5/16 Flat
14 193021GS BRACKET, Muffler
15 710082 GASKET, Exhaust
16 * HHCS, M6 - 1.0 x 12
17 192898GS MUFFLER
18 710090 NUT
19 83083GS SCREEN, Spark Arrest
20 B4986GS DECAL, Ground
21 194153GS KIT, Vibration Mount
22 86494GS SCREW, Wing M6 1.0 x 16
23 86292GS SCREW, 10-16 x 3/4, Self Drill
24 J193053GS SHIELD, Heat
25 191190GS CAP
26 74908GS TAPTITE, M5-0.8 x 10
31 200310GS DECAL, Warning Exhaust
34 195422GS COVER, RBC, Plastic with Cap
35 791745 KIT, Fuel Hose (cut to fit)
36 * WASHER, M6 - 1/4 Int. Shakeproof
Item Part # Description
37 B2153GS SCREW, #10 Self Drilling
38 192376GS SCREW, 12-24 x 1/2 THD Forming
40 194212GS KIT, Fuel Tank Hardware (Includes Qty
of 4)
41 193272GS VALVE, Tank
44 195988GS ASSY., Tank, Fuel 4.5-Gallon (Includes
Items 41, 50, 51, 52, 53 & 55)
45 189135GS CAP, Fuel, Vented
48 195373GS WIRE, Ground
50 202997GS DECAL, CO Warning
51 194984GS DECAL, Danger
52 94480GS DECAL, Start Instructions
53 189136GS GAUGE, Fuel
55 197797GS DECAL, Fuel Shutoff
58 195512GS ASSY, Control Panel
76 195459GS DECAL, Neutral Ground
77 195940GS DECAL, Ground French
99 189759GS KIT, Fuel Repair Valve
900 § ENGINE
Parts Not Illustrated
43483GS PLUG, 250V 20A, 4 Prong
100523GS PLUG, 125V 30A, 3 Prong
65787GS CABLE, Battery Charge
BB3061GS OIL BOTTLE
203336GS MANUAL, Operator’s
203589GS KIT, Decals Service
* - Items without part numbers are common fasteners and
are available at your local hardware store.
§ - Contact Engine Manufacturer
PARTS LIST - MAIN UNIT

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Exploded Views and Parts Lists
CONTROL PANEL EXPLODED VIEW & PARTS LIST
Item Part # Description
1 B192832GS PANEL, Control
2 B192835GS BOX, Control Panel
3 * WASHER, Flat, #10 - M5
4 * LOCKWASHER, M5
5 * PPHMS, M5 - 0.8 x 12
6 * WASHER, M6 - 1/4, Int. Shakeproof
7 82538GS SWITCH, Rocker
8 90418GS OUTLET, 12VDC, Snap
9 202602GS HOUR METER
10 * LOCKWASHER, M3
11 * NUT, M3 - 0.5
12 * PHMS, M3 - 0.5 x 10
13 22694GS HOUSING, Receptacle
14 87962GS CIRCUIT BREAKER, 12V, 10A
15 84028GS TRANSFORMER, Idle Control
16 64525GS STANDOFF, Hex
17 193362GS PCB, Idle Control
Item Part # Description
18 * PHTS, #6-32 x 3/8
19 B5052GS STRIP, Terminal
20 * LOCKWASHER, M4
21 * PPHMS, M4 - 0.7 x 16
22 * NUT, M4 - 0.7
23 * WASHER, Flat, M4
24 192931GS BRACKET, GFCI Breaker
25 * WASHER, Shakeproof, Int. #8
26 192828BGS BREAKER, Circuit, GFCI, 20A
27 68868GS OUTLET, 120V, 30A
28 68867GS OUTLET, 120/240V, 20A
29 68759GS OUTLET, 120V, 20A, Duplex
30 193036GS HARNESS, Wire
31 46669GS JUMPER, Terminal Block
* - Items without part numbers are common fasteners and
are available at your local hardware store.
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Exploded Views and Parts Lists
Item Part # Description
1 186059GS ADAPTER, Mounting, Alternator
2 193034GS ROTOR, (Includes Item #18)
3 193035AGS STATOR
4 186060GS RBC, with O-Ring (p/n 189197GS)
5 86308GS HHCS, M6 - 1.0 x 115 SEMS
6 66386GS ASSY, Holder, Brush
7 66849GS TAPTITE, M5 - 0.8 x 16
8 22694GS RECEPTACLE, 6 pin
9 81917GS PIN, Roll, 4mm x 10
10 193428AGS WIRE-A, Ground
13 193157GS HARNESS, Wire, Power
14 189769GS REGULATOR
15 65795GS RECTIFIER
16 66849AGS TAPTITE, M5 - 0.8 x 20
17 192403XGS WIRE, Ground
18 65791GS BEARING
ALTERNATOR EXPLODED VIEW & PARTS LIST

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Exploded Views and Parts Lists
WHEEL KIT EXPLODED VIEW & PARTS LIST
Item Part # Description
1 * WASHER, 5/8
2 B4966GS WHEEL
3 191267PGS AXLE, 5/8" x 22.20"
4 191265GS E-RING, 5/8
5 * HHCS, M8 1.25 x 20
6 B89595GS BRACKET, Support
7 87841GS VIBE MOUNT
8 * HHCS, 1/4 - 20 x 3/4
9 67989GS NUT, M8 Flange Serrated
10 194005GS NUT, 1/4 - 20 Flange Nylok
11 192477GS GRIP
12 B193166GS ASSY, Handle w/ Grip
13 * HHCS, M8 - 1.25 x 50
14 * WASHER, Flat 5/16 - M8
15 * NUT, M8 - 1.25
16 * WASHER, 1.2 x .346 x .03 Nylon
17 B4135GS PIN, Handle Release
* - Items without part numbers are common fasteners and are
available at your local hardware store.