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Brightwell BrightLogic User manual

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www.brightwell.co.uk B980 - Revision 1.3
EN
Laundry Systems
BrightLogic
Instruction Manual
5
BRIGHTLOGIC LAUNDRY SYSTEMS
CONTENTS ENGLISH
Operation.................................................3
Safety Precautions...................................4
Unit Layout:
External...........................................5
Keypad & Screen…….......…………5
Board Position.....................……….6
Installation:
Mounting....................................7 - 8
Wiring 1...........................................9
Wiring 2.........................................10
Formula Select:
Operation…….........………………11
Safety Precautions………..........…11
Layout………………..........……….11
Installation…………….......……….12
Pump Prime / Stop Mode....……….12
Programming:
From a Laptop………...............…..13
Controls.........................................14
Key to Instructions.........................14
Language Selection.......................14
Entering Program Mode.................15
Signal Acceptance Time................15
Assigning Manifolds......................16
Flush Valve Mode…………...……..16
Safety Stop mode..........................17
Flush Valve Time...........................18
Setting Pump Speed……...……....18
Setting Pump Flowrate………...….19
Selecting Input……………..………20
Pulse Count...................................21
Enabling Pumps…...………………22
Pump Delay Time………………….22
Dosage..……………......................23
Run Time…………........................23
Reset Condition.............................24
Reset Delay...................................24
1E -BRIGHTLOGIC LAUNDRY SYSTEMS
CONTENTS ENGLISH
Programming (cont):
Resetting program options............25
Auto Formula Select Mode.......26 - 27
Summary Screen………................27
Save Settings/Exit Program...........28
Creating Additional Programs…....28
Copying an Existing Program….....29
Deleting an Existing Program….....29
Cycle Counters…………...………..30
Accessing Relay Mode……...…….31
Relay Mode.………......................32
Wireless USB set tings. .............33
Priming the Pumps….............………….33
Stopping the Pumps..............................34
View Mode.............................................34
Pulse Test.......................………………..35
Software/Serial Number….........…….....35
Test Mode.............................................36
Glossary............................................37
Specification:
L Unit........................................39
L/H Unit......................................39
Formula Select..............................40
Manufacturer Contact Details.................43
The BrightLogic Computer Software,
which enables direct
programming of any BrightLogic
unit from a laptop, is
available on request.
Email:
[email protected]
2E -
BRIGHTLOGIC LAUNDRY SYSTEMS BRIGHTLOGIC LAUNDRY SYSTEMS
[email protected]
www.brightwell.co.uk
Or go to our website:
Accessing Levels Mode.....................33
34
34
35
35
36
36
37
38
40
40
41
44
OPERATION
The BrightLogic Laundry units, are automatic dosing systems designed for use with commercial washing
machines.
The units are intended for indoor, fixed installation only. The means of disconnection must be incorporated in the
fixed wiring, with an air gap of at least 3mm in each pole.
The pumps are initiated by applying signals of between 90V and 240V AC or DC across the corresponding Inputs
of the A and B rails on the powerboard.
Note: signals of between 12V and 240V AC or DC can be accepted by removing resistor packs RP1 to RP4 see
page 9 or11.
Features Include:
User programmable signal acceptance time (see page 15).
Data management.
Auto Formula select modes
3 flush valve outputs , which operate with user assignable pumps (see page 16).
User programmable flush valve times (see page 26).
Each pump can be assigned a single input, multiple inputs or all inputs (see page 28).
Each pump has user selectable:
Speed/Flowrate (see pages 26 and 27).
Delay Time (see page 30).
Run Time/Chemical Dosage (see page 32).
The unit has two operating modes: -
Standard
Relay Mode
Standard Mode
Used with a standard host machine.
The relevant pump will operate when a signal is present for the duration of the signal acceptance time and is equal
to the programmed pulse setting.
The pump will then remain static for the period of the delay time, before operating at the programmed speed, for the
programmed run time or chemical dosage.
The pump will not operate again until the unit has reset. The unit can be selected to reset after the operation of the
final pump(eg. pump 4 of a 4 pump unit) or on a signal to input 10.
Relay Mode
Used with a computer controlled host machine.
The pumps will operate for the duration that a signal is present across the corresponding inputs. Input 1 operates
pump 1, input 2/pump 2, etc. The data management, flush valve and machine interrupt features will remain.
ENGLISH
3E -
BRIGHTLOGIC LAUNDRY SYSTEMS BRIGHTLOGIC LAUNDRY SYSTEMS
The BrightLogic Laundry Units, are automatic dosing sytems design for use with commerical washing machines.
The units are intended for indoor, fixed installation only. The means of disconnection must be incorporated in the
fixed wiring, with an air gap of at least 3mm in each pole.
The pumps are initiated by applying signals of between 90V and 240V AC or DC across the corresponding
inputs of the A and B rails on the powerboard.
Note: signals of between 12V and 240V AC or DC can be accepted by removing resistor packs RP1 to RP4 see
page 9 or 11.
Features include:
User programmable signal acceptance time (see page 15)
Data management
Auto Formula select modes
3 flush valve outputs, which operate with user assignable pumps (see page 16)
User programmable flush valve times (see page 26)
Each pump can be assigned a single input, multiple inputs or all inputs (see page 28)
Each pump has user selectable:
- Speed/Flowrate (see pages 26 and 27)
- Delay Time (see page 30)
- Run Time/Chemical Dosage (see page 32)
The unit has three operating modes: -
Standard
Relay
Levels
Standard Mode
Used with standard host machine.
The relevant pump will operate when a signal is present for the duration of the signal acceptance time and is
equal to the programmed pulse setting.
The pump will then remain static for the period of the delay time, before operating at the progammed speed, for
the programmed run time or chemical dosage.
The pump will not operate again until the unit has reset. The unit can be selected to reset after the operation of
the final pump (eg. pump 4 of a 4 pump unit) or on a signal to input 10.
Relay Mode
Used with a computer controlled host machine.
The pumps will operate for the duration that a signal is present across the corresponding inputs. Input 1 oper-
ates pump 1, input 2 /pump 2, etc. The data managementm flush valve and machine interrput features will
remain.
Levels Mode
Used with a standard host machine. The relevant pump will operate when a signal is present for the duration of
the
signal acceptance time and is equal to the programmed pulse setting. The pump will then remain static for the
period
of the delay time, before operating at the programmed speed, for the programmed run time or chemical dosage.
The pumps have three individual levels in which dosing can take place in each wash program and activated by
the corresponding inputs. Input 1 operates pump 1, input 2/pump 2, etc.
SAFETY PRECAUTIONS
Important Safety Instructions
Please read the following precautions carefully before using this equipment.
This unit contains high voltage components which, may expose you the risk of electric shock.
Do not open the enclosure without isolating the signal and supply sources. Ensure that these sources have
been isolated for at least 5 minutes before entering the enclosure.
Means for disconnection must be incorporated in accordance with the wiring rules.
Do not mount the unit to unstable, irregular or non-vertical surfaces.
Do not place heavy objects on top of the unit.
Do not attempt to place items (such as screwdrivers) into the moving parts of the pumphead.
Do not power the unit outside of the values stated on the rating label.
Do not use damaged or frayed cables.
Do not dismantle or modify this equipment.
Always ensure that care is taken when handling chemicals.
WARNING
This is a Class A product. In a domestic enviroment this product may cause radio interference in which
case the user may be required to take adequate measures.
ENGLISH
4E -
BRIGHTLOGIC LAUNDRY SYSTEMS BRIGHTLOGIC LAUNDRY SYSTEMS
WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.
Do not allow the applicance to be used by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruc-
tion.
Do not allow children being supervised to play with the appliance.
Do not use appliance if the supply cord is damaged. This must be replaced by the manufacturer, its service
agent or similary qualified persons in order to avoid a hazard.
Always ensure that care is taken when handling chemicals.
UNIT LAYOUT - EXTERNAL ENGLISH
12345678910
Up Pump Stop
Forward/Accept
See/Jump
Program
Down Test
Back
Prime
Unit Type
Total Wash Programs Current Program
(Formula) Number
Customer Name
00000 L10 01
BRIGHTWELL
UNIT LAYOUT - KEYPAD & SCREEN
Signal Indication
?
Formula
Select
(13mm)
Formula
Select
(13mm)
LCD Display LCD Display
Supply
entry
(20mm)
Low Level
Alarm entry
Supply
entry
(20mm)
Highflow Pump
Double Pumphead
Pump 1 - Rear CW
Pump 2 - Front CCW
Keypad
Screw
Cover
Low Level
Alarm entry
5E -
BRIGHTLOGIC LAUNDRY SYSTEMS BRIGHTLOGIC LAUNDRY SYSTEMS
Note: Suitable cable glands and cable size should be used to en sure that the units IP rating is kept.
UNIT LAYOUT - MICROBOARD
Used on:
L1-10
L1-10/H
6E -
BRIGHTLOGIC LAUNDRY SYSTEMS BRIGHTLOGIC LAUNDRY SYSTEMS
Programming
header
(for manufacturer
use only)
Supply
100V-240V AC
Connection to
keypad
Supply
indicator
lamp
(5V)&(24V)
LCD display
A Rail (Positive)
(Inputs 1-10)
B Rail (Negative)
(Inputs 1-10)
Motor output
(1 & 2)
Formula Select
Flush Valves
(x3)
Safety Stop
(x3)
Wireless USB Module
Resistor Packs
Mains out
Pump Add on
connection RS485
Isolation
Switches
(Inputs 1-10)
24V DC
Output
Safety Stop Links
(x3)
Formula Select
Lk3 and Lk4
Rs232
COMMS
Alarm output
(D)
+
-
A
RAIL
B RAIL
COMMON
COMMON
ISOLATED
B RAIL
COMMON
B
RAIL
L N
Wireless USB Module
LCD Display
24V Output
RS232 COMMS
Pump Add on
connection
RS485
Supply Indicator
Lamp (5v&24v)
Safety Stop
Connectors
(x3)
Safety Stop
Jumpers
Flush Valve
Connectors
(x3)
Alarm Output
Connector
Motor
Connectors
Formula Select
Keypad
Connector
A Rail (Positive)
(Inputs 1-10)
Power Supply
100-240v (AC)
Mains
Out
B Rail (Negvative)
(Inputs 1-10)
Isolation Switches
(Inputs 1-10)
LK3 & LK4
Auto
Formula
Select
(AFS)
INSTALLATION - MOUNTING
Fix the unit to a vertical wall using the screws provided.
Ensure that the unit is level and positioned no more than 2 metres above the base of the product, which is to be
dispensed.
Important Notes.
Maximum recommended suction and delivery tubes - 2 metres
Minimum tube size - 8x11mm
Screw pitch / Drilling diagram - on next page
MAXIMUM
2 Metres
6mm
x 3 per Enclosure
ENGLISH
7E -
BRIGHTLOGIC LAUNDRY SYSTEMS BRIGHTLOGIC LAUNDRY SYSTEMS
INSTALLATION - MOUNTING
Drill mounting holes to the following pitch.
ENGLISH
76mm
152mm 99mm 175mm
258mm
205mm
70mm
165mm
140mm
140mm140mm
242mm
Standard Pump head Unit
Highflow Pump head Unit
8E -
BRIGHTLOGIC LAUNDRY SYSTEMS BRIGHTLOGIC LAUNDRY SYSTEMS
In most cases, the interface board or solenoids in the host machine will have a common (i.e. their negative terminals are all
linked by a common wire).
The Switches LK10 - LK19 can be left switched to common(up position), and the single (common) wire taken to the B rail.
Note:
If a signal is applied to Input 2 before Input 1 then the unit will assume that a Pre-wash is not occurring and will ignore
subsequent signals to Input 1 until the unit has reset.
INSTALLATION - WIRING 1 ENGLISH
9E -
BRIGHTLOGIC LAUNDRY SYSTEMS BRIGHTLOGIC LAUNDRY SYSTEMS
100V - 240V AC 50/60Hz
Sourced from a point, which is
isolated when the host machine is off
Signal Inputs
90V - 240V AC or DC
B Rail
(Negative)
With the switches in
an upright position, a
common
(neutral/negative)
input signal can be
taken to the B Rail.
A Rail
(Positive)
The positive (live)
signal from each
input must be taken
to the relevant
connection on the A
Rail.
Separate
connections are
provided on input 2
for Hot & Cold wash
signals.
RP1, RP2, RP3 & RP4
Remove to allow signals below
90 volts AC or DC (min 12V)
Example sources: -
Interface Board
Solenoid Valves
INPUT 2 - Main-Wash
(Cold Solenoid)
INPUT 2 - Main-Wash
(Hot Solenoid)
INPUT 3 - Fabric Softener
INPUT 1 - Pre-Wash
COMMON
Example
Recommended Wiring
Max Size =
Min Size = 0
Current = 0.5A
1.5mm²
.5mm²
(LK10 - LK19)
switch to common signals
on the B Rail
Saftey Warning
If low voltage signals are used, signal wires
to the A and B rails should be routed in
separate cable from the main power to the
unit.
Suitable grade wire must br used.
A
RAIL
B RAIL
COMMON
COMMON
ISOLATED
B RAIL
COMMON
B
RAIL
L N
LK10-LK19
Switch to common signals
on the B-rail
RP1, RP2, RP3 & RP4
Remove to allow signals below
90 volts AC or DC (min 12V)
Loremipsum
B Rail
(Negative)
With the switches in an
upright position, a
common (neutral/nega-
tive) input signal can be
taken to the B Rail.
A Rail
(Positive)
The positive (live) signal
from each input must be
taken to the relevant
connection on the A Rail.
Seperate connections
are provided on input 2
for Hot & Cold wash
signals.
Example
Recommmended Wiring
Max Size = 1.5mm²
Max Size = 0.5mm²
Current = 0.5A
Safety Warning
If low voltage signals are used, signal wires to the A
and B rails should be routed in separate cable from the
main power to the unit.
Suitable grade wire must be used.
INPUT 1 - Pre-Wash
INPUT 2 - Main Wash
INPUT 3 - Rinse
COMMON
L N
Power Supply
100-240v(AC) 50/60Hz
Sourced from a point which
is isolated when the host
machine is off
Signal Inputs 90v-240v AC or DC
AFS
AFS