BRINKMANN PUMPS SGL Series User manual

BE2810
Operating Instructions
(Translation of original)
©Brinkmann Pumpen Edition 11/2019 Page 1 of 10
BRINKMANN Immersion Pumps
SGL801…1103
Brinkmann Pumpen
K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2 D-58791 Werdohl
Tel.: +49-2392 / 5006-0 www.brinkmannpumps.de
Fax.: +49-2392 / 5006-180 [e-mail]
Subject to change without prior notice. Order - No. : BE2810 ENGLISH

BE2810 Edition 11/2019 Page 2 of 10
Brinkmann Immersions pumps of the series SGL801 ... 1103
Contents
1Indication to the manual ....................................2
2Description of product ....................................2-3
3Safety instructions.............................................4
4Transport and storage.......................................4
5Installation and connection................................5
6Start up / Shut down..........................................6
7Operation...........................................................6
8Servicing and Maintenance...............................6
9Trouble shooter’s guide..................................... 7
10 Spare part ......................................................8-9
11 Repair ............................................................... 9
12 Disposal ............................................................ 9
13 EC declaration of conformity........................... 10
1 Indication to the manual
This operating manual gives basic instructions which
are to be observed during installation, operation and
maintenance of the pump. It is therefore imperative
that this manual be read by the responsible person-
nel and operator prior to assembly and commission-
ing. It is always to be kept available at the installation
site.
1.1 Identification of safety instructions in the
operating manual
Safety instructions given in this manual non-compli-
ance with which would affect safety are identified by
the following symbol
Safety sign according with
ISO 3864 –B.3.1
or where electrical safety is involved, with:
Safety sign according with
ISO 3864 –B.3.6
Where non-compliance with the safety instructions
may cause a risk to the machine and it’s function the
word
ATTENTION
is inserted.
2 Description of product
2.1 General description of the pump
Pumps of this type are one or multi-stage rotary
pumps where the impellers are fixed on the driving
shaft extension. The pump shaft and motor shaft are
interconnected by means of a shaft clamp. Pump
and motor form a compact and space-saving unit.
These pumps are fitted out with semi-open impellers
and a suction screw.
Vertically mounted pumps are equipped with a
mounting flange. The pump end immerses into the
tank and themotor extends vertically above the tank.
2.2 Intended use
The immersion pumps of the series SGL are suitable
for handling extremely inflated fluids (grinding oils)
within the limiting application in accordance with ta-
ble 1.
Limit of Application (Table 1)
ATTENTION
The pumps are to be operated within their design
limits. Applications outside of these limits are not ap-
proved. The manufacturer is not responsible for any
damages resulting from use of the pumps in such
applications.
Type
SGL801...804
SGL1101...1103
Mediums
Coolants, cooling- and cutting-oils,
grinding oils
Kinetic viscosity
of the medium
...45 mm2/s
...45 mm2/s
Temperature of
medium
0 ... 80 °C
0 ... 80 °C
Particle-size in
the medium
6 mm SGL 801… 804
8 mm SGL1101…1103
min. delivery
volume
1% of Q max.
Dry running
Dry running causes increased
wear and should be avoided.
During the test of the direction of
rotation (< 30 s) permissible.
Switching-on
frequency per
hour
Motors less 3 kW max. 200
from 3 kW to 4.0 kW max. 40
from 5.0 kW to 10.3 kW max. 20
Motors 11 kW and higher max. 15
Ambient tempe-
rature
40 °C
Set-up altitude
1000 m

BE2810 Edition 11/2019 Page 3 of 10
2.3 Technical data
Type
Max. del.
pressure bar /
spec. weight 1
Max. del.
volume
l/min
Height1)
H mm
Depth of
immersion1)
h mm
Weight
kg
Power
50 60 Hz
kW
SGL801 / 220
/ 320
/ 450
/ 570
/ 770
/1000
2.0
800
464
220
320
450
570
770
1000
51
54
58
62
74
81
2.6 2.94
SGL802 / 290
/ 390
/ 520
/ 640
/ 840
/1070
4.3
830
533
290
390
520
640
840
1070
76
80
83
86
99
105
5.5 6.3
SGL803 / 360
/ 460
/ 590
/ 710
/ 910
6.5
850
612
360
460
590
710
910
121
124
127
131
144
9.0 10.3
SGL804 / 430
/ 530
/ 660
/ 780
/ 980
8.6
850
620
430
530
660
780
980
151
154
159
162
177
13.0 15.0
SGL1101 / 230
/ 330
/ 460
/ 580
/ 780
/1010
1.9
1200
533
230
330
460
580
780
1010
69
72
76
81
91
98
5.0 5.75
SGL1102 / 310
/ 410
/ 540
/ 660
/ 860
/1090
4.0
1280
612
310
410
540
660
860
1090
108
110
113
118
130
138
9.0 10.3
SGL1103 / 390
/ 490
/ 620
/ 740
/ 940
6.1
1300
620
390
490
620
740
940
143
147
151
155
167
13.0 15.0
1) Dimensions in accordance with page 5
The motor is surface-cooled and compliant with
DIN IEC 34 and EN 60034 (protection degree IP 55).

BE2810 Edition 11/2019 Page 4 of 10
3 Safety instructions
When operating the pump, the safety instructions
contained in this manual, the relevant national acci-
dent prevention regulations and any other service
and safety instructions issued by the plant operator
are to be observed.
3.1 Hazards in the event of non-compliance
with the safety instructions
Non-compliance with the safety instructions may
produce a risk to the personnel as well as to the en-
vironment and the machine and results in a loss of
any right to claim damages.
For example, non-compliance may involve the fol-
lowing hazards:
•Failure of important functions of the ma-
chines/plant
•Failure of specified procedures of maintenance
and repair
•Exposure of people to electrical, mechanical and
chemical hazards
•Endangering the environment due to hazardous
substances being released
3.2 Unauthorized modes of operation
•Pump may not be used in potentially explosive
environments!
•Pump and discharge piping are not designed to
hold any weight and may not be used as a step
ladder.
3.3 Remaining Risk
Risk of Injury!
Risk of squeezing or crushing body parts when in-
stalling or removing the pump exists. Proper and se-
cured lifting tools must be used.
Risk of burns!
The pump must have cooled down sufficiently prior
to commencing any repair, maintenance or installa-
tion.
3.4 Qualification and training of operating per-
sonnel
The personnel responsible for operation, mainte-
nance, inspection and assemblymust be adequately
qualified. Scope of responsibility and supervision of
the personnel must be exactly defined by the plant
operator. If the staff does not have the necessary
knowledge, they must be trained and instructed,
which may be performed by the machine manufac-
turer or supplier on behalf of the plant operator.
Moreover, the plant operator is to make sure that the
contents of the operating manual are fully under-
stood by the personnel.
3.5 Safety instructions relevant for operation
•If hot or cold machine components involve haz-
ards, they must be guarded against accidental
contact.
•Guards for moving parts (e.g. coupling) must not
be removed from the machine while in operation.
•Any leakage of hazardous (e.g. explosive, toxic,
hot) fluids (e.g. from the shaft seal) must be
drained away so as to prevent any risk to persons
or the environment. Statutory regulations are to
be complied with.
•Hazards resulting from electricity are to be pre-
vented (see for example, the VDE Specifications
and the bye-laws of the local power supply utili-
ties).
•The pumps’ stability against falling over is not en-
sured unless it is properly mounted onto the tank.
•The female threads on the motor MUST NOT be
used to lift the entire pump and motor assembly.
3.6 Safety instructions relevant for mainte-
nance, inspection and assembly work
Any work on the machine shall only be performed
when it is at a standstill, it being imperative that the
procedure for shutting down the machine described
in this manual be followed.
Pumps and pump units which convey hazardous
media must be decontaminated.
On completion of work all safety and protective fa-
cilities must be re-installed and made operative
again.
Prior to restarting the machine, the instructions listed
under “Start up” are to be observed.
3.7 Signs on the pump
It is imperative that signs affixed to the machine, e.g.:
•arrow indicating the direction of rotation
•symbols indicating fluid connections
be observed and kept legible.
3.8 Unauthorized alterations and production
of spare parts
Any modification may be made to the machine only
after consultation with the manufacturer. Using
spare parts and accessories authorized by the man-
ufacturer is in the interest of safety. Use of other
parts may exempt the manufacturer from any liabil-
ity.
4 Transport and storage
Protect the pump against damage when transport-
ing.
The pumps may only be transported in a horizontal
position and hooks or straps must be attached on the
motor and pump end.
Do not use the pump shaft for connecting any trans-
portation aids such as hooks or straps.
Pumps must be drained prior to their storage.
Store pump in dry and protected areas and protect it
against penetration of foreign bodies.
Always store pump above the freezing point!

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5 Installation and Connection
5.1 Mechanical installation
During any assembly or disassembly process the
pumps must be secured against tipping trough ropes
for example at all times.
Pumps must be mounted securely. Piping, tank and
pumps must be mounted without any tension.
The inlet is at the bottom of the immersed pump
body. The distance between the inlet and the tank
bottom must be so large that the inlet can not be
blocked by deposits during longer shutdowns.
To obtain the full flow rate it is recommended to
choose for the pipework the nominal bore diameter
of the pumps cross section for connection. Therefore
pipe bends should be used, not pipe angles!
The pipework must be qualified for occuring hydrau-
lic pressure.
ATTENTION
Maximum tightening torque for piping connec-
tions is 200 Nm!
When installed the space around the pump must
be large enough to provide sufficient cooling of
the motor.
Do not prop up the pressure line via the joining
socket.
The pump must be mounted in that way that ro-
tating parts under the cover of the coolant tank
cannot be touched!
5.2 Electric wiring
All service work must be carried out by qualified
service personnel. Pump must be disconnected
from the power source and all rotating parts
must stand still. Reassure that pump is discon-
nected from power source and cannot be
switched on. Verify that there is no voltage at the
terminal board!
According to the European Standard EN809 a motor
overload must be installed and properly set to the full
load amps stated on the pump name plate.
It is the responsibility of the machine operator to de-
cide whether or not an additional emergency switch
must be installed.
5.2.1 Circuit
Tension voltage and frequency must correspond
with the shown specification on the nameplate.
The pump must be wired so that a solid longterm
electrical connection is ensured. Establish a solid
ground connection.
The electrical wiring must be performed accord-
ing to the wiring diagram shown inside the termi-
nal box cover. (Please see above sample wiring
diagrams)
Wiring diagram e.g.
There may be no foreign objects such as dirt, parti-
cles or humidity inside the terminal board.
Mount terminal board cover to motor tight against
dust and humidity and close up all unused wiring
ports.
ATTENTION
When Variable Frequency Drives are used interfer-
ing signals might occur.
Non-sinus shaped supply voltage from a variable
frequency drive might result in elevated motor tem-
peratures.
*) Dimensions. for SGL801, 1101
**) Dimensions. for SGL804, 1103
Star connection
up to 5.5 kW
3 x 400 V, 50 Hz
resp. 380-415 V, 50 Hz
Delta connection
up to 5.5 kW
3 x 230 V, 50 Hz
resp. 220-240 V, 50 Hz
From 9.0 kW and higher
3 x 400 V, 50 Hz
resp. 380-415 V, 50 Hz

BE2810 Edition 11/2019 Page 6 of 10
6 Start up / Shut down
6.1 Start up
ATTENTION
Switch off at the mains.
After connection the electrical wires, close the ter-
minal box. Briefly start the motor (max. 30 sec.) and
check the rotation according to the arrow on the top
of the motor.
If the direction is incorrect change over two of the
power leads.
6.2 Shut down
All service work must be carried out by qualified ser-
vice personnel. Pump must be disconnected from
the power source and all rotating parts must stand
still. Reassure that pump is disconnected from
power source and cannot be switched on. Verify that
there is no voltage at the terminal board!
Open terminal box and disconnect the power leads.
Empty out the pump.
7 Operation
Liquid level
According to the drawing shown below, the maxi-
mum liquid level must stay about 30 mm below the
mounting flange, also ensure that the suction hole of
the pump body must be covered with liquid before
starting up the motor.
If the pump should lock up and cease, shut pump
down (see 6.2) and disconnect from power sup-
ply. Pump must be uninstalled and removed
from the system prior to its repair.
8 Servicing and Maintenance
ATTENTION
The surface of the motor must be kept free of dirt.
The motor shaft is spinning in permanently greased
ball bearings (with special grease and increased
bearing play) and does not require any special
maintenance.
max.
liquid level
min.
liquid level

BE2810 Edition 11/2019 Page 7 of 10
9 Trouble shooter’s guide
Fault
Cause
Remedy
Motor does not start, no motor
noise
At least two of the power supply
leads have failed
Overload has tripped
Check fuses, terminals and supply
leads .
Inspect overload
Motor does not start, humming noise
One of the supply leads has failed
Impeller faulty
Motor bearing faulty
See above
Replace impeller
Replace bearing
Overload trips
Pump locked up mechanically
High on/of cycling frequency
Inspect pump hydraulics
Check application
Power consumption is too high
Wrong direction of rotation of im-
peller
Lime or other deposits
mechanical friction
See above
Clean pump mechanism
repair pump
Motor overheats
High on/off cycling frequency
Wrong power supply (voltage or cy-
cles)
Insufficient cooling
See above
Power supply must correspond with
name plate rating
Check air flow at motor fan
Pump does not pump
liquid level too low
Pump mechanism faulty
Pipe blocked
Fill up liquid
replace pump mechanism
Clean pipe
Insufficient flow and pressure
Wrong direction of rotation of im-
peller
Pump mechanism silted up
Worn pump mechanism
Change over two power supply
leads
Clean pump mechanism
Replace pump mechanism
Incorrect flow or pressure
Wrong power supply (voltage or cy-
cles)
Power supply must correspond with
name plate rating
Running noise/Vibration
Foreign objects in pump end
Impeller damaged
Bearing/Bushing broken
Remove foreign objects
Replace impeller
Replace bearing/bushing

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10 Spare part
10.1 Spare part list for the immersion pumps
of the series SGL801 ... 1103
ItemDescription
1 Stator with terminal board
2 Motor flange
3 End shield
4 Terminal box up to 5.5 kW
5 Terminal box frame up 9.0 kW
6 Terminal box cover up 9.0 kW
7 Fan
8 Fan cover
9 Ball bearing 5.0…5.5 kW DIN 625
9 Ball bearing 2.6 and up 9.0 kW DIN 628
10 Ball bearing DIN 625
11 Gasket
12 Gasket up 9.0 kW
13 Retaining ring 2.6 kW DIN 471
13 Retaining ring
14 Thread rolling screw DIN 7500
15 Slotted cheese head screw DIN 84
16 Socket head cap screw DIN 912
17 Socket head cap screw DIN 912
18 Nut up 11 kW DIN 934
19 Parallel pin DIN 7
20 Shaft seal
21 Retaining ring up to 5.5 kW DIN 472
22 Retaining ring up to 5.5 kW DIN 471
23 Compensation disk
24 Shaft seal
25 O-ring
26 Shaft seal
28 Bearing cover 9.0 kW and over
29 Socket head cap screw 9.0 kW DIN 931
30 Shaft nut 9.0 kW and over
50 Pump body
51 Shaft with rotor
52 Intake cover
53 Pump plate up SGL802…1103
55 Impeller
57 Suction screw
58 Extension pump body
up 770 mm depth of immersion
59 Distance liner SGL802…1103
60 Distance liner
61 Running sleeve
62 Bearing bush
63 Distance plate
64 Woodruff key DIN 6888
66 O-ring up 770 mm depth of immersion
67 O-ring
68 Splash ring
69 Splash ring
72 Socket head cap screw DIN 912
74 Stud bolt SGL1102...1103
75 Hexagon domed cap nut DIN 1587
SGL1102...1103
78 Socket head cap screw DIN 912
up 770 mm depth of immersion
82 Joining socket
83 Socket head cap screw DIN 912
84 Spring washer DIN 7980
85 O-ring
86 Screw plug DIN 908
87 Sealing ring DIN 7603
88 Serrated lock washer
89 Flat head screw DIN 7991
90 Adapter up 11 kW
91 Extension shaft
up 770 mm depth of immersion
92 Insert shaft
93 Shaft clamp 2 x up 770 mm depth of immersion

BE2810 Edition 11/2019 Page 9 of 10
10.2 Indications to the spare part order
Spare parts are available from the supplier.
Standard commercially available parts are to be pur-
chased in accordance with the model type.
The ordering of spare parts should contain the fol-
lowing details:
1. Pumptype
e.g. SGL801 / 320
2. Pump No.
e.g. 11192810
The date of the construction year is a component
of the pumps type number.
3. Voltage, Frequency and Power
Take item 1, 2 and 3 from the nameplate
4. Spare part with item No.
e.g. Intake cover item No. 52
11 Repair Instructions / Replacing shaft
clamps and shafts
11.1 Dismantling the insert shaft or extension
shaft
–Disconnect the submergible pump from the
mains both electrically and mechanically.
–Remove pump from system. Secure pump
against tipping over, i.e. use ropes to secure
pump.
–Set the pump down on the fan cover. Dismantle
the pump unit and the extension pump body (if
appropriate).
Wear safety gloves!
Risk of injury due to sharp edges on pump compo-
nents, i.e. impeller blades.
–Loosen the screws on the shaft clamp (1) one af-
ter the other.
Do not, under any circumstances, remove the
screws completely, danger of injury!
–Remove the extension shaft (2) and shaft clamp
(1).
–Dismantle the pump body.
–Loosen the screws on the shaft clamp (1) (see
above), pull the insert shaft (2) off the motor shaft
(3).
11.2 Assembling the insert shaft and motor
shaft
ATTENTION
Clean the contact surfaces of the insert shaft (2)
(inside) and the motor shaft (3). They must not be
lubricated or oiled.
–Set the motor down on the fan cover.
–Position the shaft clamp (1) (use a new shaft
clamp) in the centre of the cranked clamping di-
ameter (2) of the insert shaft.
–Insert the motor shaft (3) into the insert shaft (2).
–Tighten:
Mark the first screw and tighten all the screws
evenly by hand, one after the other in a clockwise
direction (not cross-ways).
–(up to 11 kW)
Use a torque screwdriver to tighten each screw
first with 2 Nm then with 3,5 Nm and finally with
5 Nm (in a clockwise direction again).
Repeat the last turn (with 5 Nm) 3 times.
–(12 kW and higher)
Use a torque screwdriver to tighten each screw
first with 2 Nm then with 7 Nm and finally with
12 Nm (in a clockwise direction again).
–Mount the pump body.
The remainder of the reassembly process is to be
completed in the opposite order of the prior de-
scribed dismantling process.
Repeat the last turn (with 5 Nm) 3 times.
ATTENTION
Note torques for the screw connections!
When putting the pump back into use, make sure
the direction of rotation is correct!
12 Disposal
When disposing of the pump or the packaging mate-
rials the local and national regulation for proper dis-
posal must be complied with.
Prior to its disposal, the pump must be completely
drained and decontaminated if necessary.
Thread - 
M5
M6
M8
M10
M16
Strength
classes
4.8
8.8
8.8
10.0
8.8
Tightening
torque (Nm)
3Nm
4,5 Nm
20 Nm
30 Nm
Item. 18
60 Nm
Item. 83
Tightening torques for screwed connections
3
1
2
1 = Shaft clamp
2 = Insert / extension shaft
3 = Motor shaft / Insert shaft

BE2810 Edition 11/2019 Page 10 of 10
13 EC declaration of conformity
DEUTSCH / ENGLISH /FRANÇAIS / ESPAÑOL
EG-Konformitätserklärung
EC declaration of conformity / Déclaration de conformité CE / Declaración de conformidad CE
Hersteller / Manufacturer / Constructeur / Fabricante
Brinkmann Pumpen, K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2, D-58791 Werdohl
Produktbezeichnung / Product name / Désignation du produit / Designación del producto
Tauchpumpen / Immersion pumps / Pompes plongeantes / Bombas de inmersión
Typ / Type / Tipo SGL801…1103
Das bezeichnete Produkt stimmt mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften der
EG-Mitgliedsstaaten überein:
The named product conforms to the following Council Directives on approximation of laws of the EEC Member States:
Le produit sus-mentionné est conforme aux Directives du Conseil concernant le rapprochement des législations des
Etats membres CEE:
El producto designado cumple con las Directivas del Consejo relativas a la aproximación de las legislaciones de los
Estados Miembros de la CEE:
2006/42/EG Richtlinie für Maschinen
2006/42/EC Council Directive for machinery
2006/42/CE Directive du Conseil pour les machines
2006/42/CE Directivas del Consejo para máquinas
2014/30/EU Richtlinie für elektromagnetische Verträglichkeit
2014/30/EU Council Directive for Electromagnetic compatibility
2014/30/UE Directive du Conseil pour Compatibilité électromagnétique
2014/30/UE Directivas del Consejo para Compatibilidad electromagnética
2011/65/EU und 2015/863/EU RoHS Richtlinien
2011/65/EU and 2015/863/EU RoHS Directives
2011/65/UE et 2015/863/UE Directives RoHS
2011/65/UE y 2015/863/UE RoHS Directivas
Folgende Ausnahmen gem. Anhang III RoHS (2011/65/EU) werden in Anspruch genommen: 6a, 6b, 6c.
The following exceptions in accordance with appendix III RoHS (2011/65/ EU) are claimed: 6a, 6b, 6c.
Les exceptions suivantes selon l'annexe III RoHS (2011 / 65 / UE) sont revendiquées : 6a, 6b, 6c.
Las siguientes excepciones conforme al apéndice III RoHS (2011/65 / UE) son requeridas: 6a, 6b, 6c.
Hinsichtlich der elektrischen Gefahren wurden gemäß Anhang I Nr. 1.5.1 der Maschinenrichtlinie 2006/42/EG die Schutz-
ziele der Niederspannungsrichtlinie 2014/35/EU eingehalten.
With respect to potential electrical hazards as stated in appendix І No. 1.5.1 of the machine guide lines 2006/42/EC all
safety protection goals are met according to the low voltage guide lines 2014/35/EU.
Conformément à l'annexe I N° 1.5.1 de la Directive "Machines" (2006/42/CE) les objectifs de sécurité relatifs
au matériel électrique de la Directive "Basse Tension" 2014/35/UE ont été respectés.
Con respecto al potencial peligro eléctrico como se indica en el apéndice I No. 1.5.1 del manual de la máquina
2006/42/CE, todos los medios de protección de seguridad se encuentran según la guía de bajo voltaje 2014/35/UE.
Die Übereinstimmung mit den Vorschriften dieser Richtlinien wird nachgewiesen durch die vollständige Einhaltung
folgender Normen:
Conformity with the requirements of this Directives is testified by complete adherence to the following standards:
La conformité aux prescriptions de ces Directives est démontrée par la conformité intégrale avec les normes suivantes:
La conformidad con las prescripciones de estas directivas queda justificada por haber cumplido totalmente las siguientes normas:
Harmonisierte Europ. Normen / Harmonised Europ. Standards / Normes europ. harmonisées / Normas europ. Armonizadas
EN 809 :1998+A1 :2009+AC :2010 EN ISO 12100 :2010 EN 60204-1 :2018 EN 61000-3-2 :2014 EN 61000-3-3 :2013
EN 61000-6-2 :2005/AC :2005 EN 61000-6-3 :2007/A1 :2011/AC :2012 EN IEC 63000 :2018
Nationale Normen / National Standards / Normes nationales / Normas nacionales : EN 60034-1 :2010/AC :2010
Die Hinweise in der Betriebsanleitung für den Einbau und die Inbetriebnahme der Pumpe sind zu beachten.
The instructions contained in the operating manual for installation and start up the pump have to be followed.
Les indications d’installation / montage et de mise en service de la pompe prévues dans l’instruction d’emploi doivent
être suivies.
Tenga en cuenta las instrucciones en el manual para la instalación y puesta en marcha de la bomba.
Brinkmann Pumpen, K. H. Brinkmann GmbH & Co. KG
Werdohl, 18.11.2019
.....................................................................
Reimund Gidde
Geschäftsführer
Managing Director
Dr. H. Abou Dayé
K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2, D-58791 Werdohl
Dokumentationsbevollmächtigter / Representative of
documentation/ Mandataire de documentation /
Mandatario de documentación