Lincoln PILE DRIVER III User manual

Page
Section - A50 - 70J
Form 422826April 2003
PILE DRIVER® III PUMP ASSEMBLY
MODELS 84900, 84901 and 84902
Series B

Page Number - 2 Form 422826
PILE DRIVER® III PUMP ASSEMBLY
MODELS 84900, 84901 and 84902
ABLE OF CON EN S
Safety................................................................................................2
Product Specification.....................................................................2
Model Chart.....................................................................................2
Dimensions....................................................................................3
Attaching Airmotor to Pumptube...................................................4
Operating Precautions..................................................................4
Pump Priming.................................................................................4
Outlet Position Ad ustment...........................................................4
Disassembly Procedure...............................................................5
SAFETY
Read and carefully observe these operating instruction
before operating the pump. The pump must be operated,
maintained and repaired exclusively by persons familiar
with the operating instructions. Operate the pump only after
Safety instructions and this Operation Manual are fully
understood.
PRODUCT SPECIFICATIONS
Pump Stroke: 6 in. (152 mm)
Output per cycle:
84900 22 cu. in. (360 cc)
84901 17 cu. in. (278 cc)
84902 12 cu. in. (196 cc)
Operating Temperature: -30°F to +160° F
(-34° C to +71°C)
Max. Recommended Speed: 75 Cycles/Minute
Output at 75 cpm:
84900 7.1 gpm (26.9 liter/min).
84901 5.5 gpm (20.8 liter/min.)
84902 3.9 gpm (14.8 liter/min.)
Wetted part materials: Carbon steel, Bronze,
Polyurethane, Nitrile
Weight: 56 lbs. (25.4 kg.)
Pump Pump
Tube Model
2342 86810 42:1 4200 psi (290 bar)
2325 84808 25:1 2500 psi (172 bar)
84900 2352 84806 15:1 1500 psi (104 bar)
2367 84804 7:1 1400 psi (97 bar)
2374 84803 3:1 600 psi (41 bar)
2355 86810 55:1 5500 psi (379 bar)
2323 84808 35:1 3500 psi (241 bar)
84901 2350 84806 20:1 2000 psi (138 bar)
2365 84804 10:1 2000 psi (138 bar)
2372 84803 4:1 800 psi (55 bar)
2375 86810 75:1 7500 psi (517 bar)
2322 84808 45:1 4500 psi (310 bar)
84902 2349 84806 25:1 2500 psi (172 bar)
2364 84804 12:1 2400 psi (166 bar)
2371 84803 6:1 1200 psi (83 bar)
**Refer to Airmotor Owner/Operator Manual,Section A50 Page 78.
100 psi (7 bar)
200 psi (14 bar)
100 psi (7 bar)
200 psi (14 bar)
100 psi (7 bar)
200 psi (14 bar)
MODEL CHART
Airmotor** Ratio Maximum Delivery Maximum Air
Pressure
Pressure
GLAND PACKING DESIGN*
Many industrial type materials (sealants, adhesives, inks,
etc.) display a tendency to dry out and to build up on the
pump plunger rod. These hard dried out materials cause
the gland packing to wear rapidly, resulting in leakage and
ultimate pump failure The second problem is the gland seal
exposure to high pressure and in particular, to pressure
fluctuation during pump operation (stroke change over).
The gland packing design* of Pile Driver III pumps address-
es both problems:
Externally, a special spring type Metal wiper (Item 5) scrapes
built-up and dried material from the pump plunger before it
is pulled through the gland packing on the down stroke. In
order to help the metal wiper work longer and more efficient-
ly, the lube well of the pump should be filled with a fluid
compatible with the material being pumped.
Do not fill the lube well to full capacity, as the reciprocat-
ing movement of the pump may draw fluid into the
airmotor.
Internally, a special Protection Sleeve (Item 9) with
concentric grooves creates a labyrinth path which reduces
the effects of internal pressure and stroke change over
fluctuation on the gland seal. In addition, a second internal
wiper limits gland seal exposure to the pumped material.
The combination of the metal wipers and the protection
sleeve results in longer gland seal life and prevents
leakage.
*U.S. Patent No. 4,976,192

Page Number - 3
Form 422826
PILE DRIVER® III PUMP ASSEMBLY
MODELS 84900, 84901 and 84902
Airmotor
w/ AirBrake in. [mm.] in. [mm
.]
86810 94810
84808 94808
84806 94806
84804 94804
84803
86810 94810
84808 94808
84806 94806
84804 94804
84803
86810 94810
84808 94808
84806 94806
84804 94804
84803
Pump Tube Airmotor Dimension "A" Dimension "B"
84900 39-7/8 [1083] 1.625 [41.3
]
40-3/4 [1105]
84901 39-7/8 [1083] 1.500 [38.1
]
40-3/4 [1105]
[33.3
]
40-3/4 [1105]
84902 39-7/8 [1083] 1.312

Page Number - 4 Form 422826
PILE DRIVER® III PUMP ASSEMBLY
MODELS 84900, 84901 and 84902
ATTACHING AIRMOTOR TO PUMPTUBE
1. Tightly attach tie rods to the airmotor (use short threaded
end of the tie rods).
2. Mount airmotor on top of the pumptube outlet and tightly
connect Coupling Nut (Item 2) to airmotor piston rod.
3. Hand tighten tie rods to the outlet with four nuts supplied
with airmotor.
4. Slowly cycle the pump several times, using ust enough
air pressure to operate the pump without stalling.
5. Stop the pump on an up stroke and tighten the four nuts
to securely fasten the airmotor to the pumptube.
 Check continuity (a good static wire connection) with an
ohmmeter. Place one probe on one hose fitting and the
other probe on other hose fitting, continuity or proper
grounding through hose is good when a reading is
obtained on the ohmmeter.
 PREVENT FIRES. When pumping, flushing or recirculat-
ing volatile solvents, the area must be adequately
ventilated.
 Keep solvents away from heat, sparks and open flames.
Keep containers closed when not in use.
 Use Lincoln replacement parts to assure compatible
pressure rating.
 HEED ALL WARNINGS.
 Be sure material hoses and other components are able
to withstand fluid pressures developed by this pump.
 Do not operate pump continuously at speeds in excess
of 75 cycles per minute.
 Disconnect air line from pump airmotor when system
sits idle for long periods of time.
 SERVICING. Before servicing or cleaning pump, or
removing fluid hose or gun from a unit that has been
used, be sure to disconnect air lines and carefully bleed
pressure off of the system.
Keep hands away from pump inlet while airline is
connected. Do not operate pump unless it is firmly
mounted on to Pressure Primer or Standpipe and area
around pump inlet is clear of obstructions.
PREVEN S A IC SPARKING.
If static sparking occurs, fire or explosion could
result. Pump, dispensing valve, and containers must
be grounded when handling inflammable fluids, such
as petroleum products, paints, lacquers, etc. and
wherever discharge of static electricity is a hazard.
PUMP PRIMING
To start operating, the pump has to be primed with pumped
materials. The Pile Driver III pump is a double acting
(pumps material on up & down stroke) positive displace-
ment reciprocating pump and as such intakes material only
on the up stroke.
To prime pump, open output line (material valve) and slowly
open air supply valve until pump starts. Allow pump to cycle
very slowly until all air is pushed out of lines and material
fills out pump and lines. Close output line (material valve) -
pump should stall against pressure.
If pump fails to prime properly, open Bleeder Valve (Item 11)
slightly to expel trapped air and at the sign of material
coming out of the valve, close it tightly.
DO NO allow pump to operate when out of material.
NO E: Pump should be installed upright for operation.
Use Model 83727 Stand Pipe for bulk material dispensing.
Locate pump as close to tank as possible and use a
minimum of 3 in (76 mm) I.D. inlet hose or pipe.
FAILURE TO HEED THE FOLLOWING WARNINGS INCLUDING MISUSE, OVER PRESSURIZING, MODIFYING PARTS,
USING INCOMPATIBLE CHEMICALS AND FLUIDS, OR USING WORN OR DAMAGED PARTS, MAY RESULT IN
EQUIPMENT DAMAGE AND/OR SERIOUS PERSONAL INJURY, FIRE, EXPLOSION OR PROPERTY DAMAGE.
 Do not exceed the stated maximum working pressure of the pump or of the lowest rated component in your system.
 Do not alter or modify any part of this equipment.
 Do not operate this equipment with combustible gas or fuel, gasoline, diesel fuel, kerosene, etc.
 Do not attempt to repair or disassemble the quipment while the system is pressurized.
 Make sure all fluid connections are securely tightened before using this equipment.
 Always read and follow the fluid manufacturers recommendations regarding fluid compatibility, and the use of protec-
tive clothing and equipment.
 Check all equipment regularly and repair or replace worn or damaged parts immediately.
 Always check equipment for proper operation before each use, making sure safety devices are in place and operating
properly.

Page Number - 5
Form 422826
PILE DRIVER® III PUMP ASSEMBLY
MODELS 84900, 84901 and 84902
NOTE: Pumps are factory tested with light oil and some of
it is left in to protect pump parts during storage and
transportation. To prevent contamination of material
to be pumped, flush pump before using.
OUTLET POSITION ADJUSTMENT
The position of the pump outlet may be ad usted by
loosening the three screws (Item 26) and rotating the
pumptube outlet into the position desired. Retighten the
screws to 25 ft/lbs.
DISASSEMBLY PROCEDURE
ools Required (Used on Item #)
9/16 wrench (Item 34)
1/2 wrench (Item 23)
3/4 wrench (Item 11)
7/8 wrench (Items 1 & 32)
1 Wrench (84902 Item 15)
1-1/8 wrench (Items 20, 21, 35 &
84901 Item 15)
1-1/4 wrench (Item 2 & 84900 Item 15)
1-3/8 wrench (84902 Item 16)
1-5/8 wrench (84901 Item 16)
1-7/8 wrench (84900 Item 16)
2-5/8 wrench (Item 3)
3-1/2 wrench (Item 30)
3 dia. strap wrench (Item 14)
Internal retaining ring
pliers (Item 26)
External retaining ring
pliers (Item 24)
Two screwdrivers (Items 6 & 10)
Procedure
1. Remove Screws (Item 34) from Mounting Flange
(Item 33).
2. Remove Mounting Flange (Item 33) from Inlet Bushing
(Item 30).
a. Remove Priming Plug (Item 36) from Connector
(Item 35).
b. Remove Connector (Item 35) from Mounting Flange
(Item 33).
3. Remove Priming Plunger Nut (Item 32) from Priming
Rod (Item 23).
4. Remove Inlet Bushing (Item 30) from Pump Tube
(Item 14).
a. Remove O-ring (Item 31) from Inlet Bushing
(Item 30).
b. Remove Check Seat (Item 29) from Inlet Bushing
(Item 30).
c. Remove O-ring (Item 13) from Check Seat (Item 29).
5. Remove Bolt Connector (Item 1) from Plunger (Item 15).
a. Slide Coupling Nut (Item 2) off Bolt Connector
(Item 1).
6. Remove priming rod, piston and plunger assembly from
bottom of Pump Tube (Item 14).
a. Remove Adapter (Item 21) from Piston Body
(Item 20).
b. Remove Keepers (Item 22) and Adapter (Item 21)
from Priming Rod (Item 23).
c. Remove check assembly from Priming Rod
(Item 23).
d. Remove Retaining Ring (Item 24) and Guide Washer
(Item 25) from Check (Item 26).
e. Remove Retaining Ring (Item 26) and U-cup
(Item 27) from Check (Item 28).
f. Remove piston assembly from Plunger (Item 15).
g. Remove Piston Nut (Item 16) and Check Ball
(Item 19) from Piston Body (Item 20).
h. Remove U-cup (Item 17) from Piston Nut (Item 16).
i. Remove Piston Collar (Item 18) and U-cup (Item 17)
from Piston Body (Item 20).
7. Remove Pump Tube (Item 14) from Outlet Body
(Item 12).
a. Remove O-rings (Item 13) from Pump Tube
(Item 14).
8. Remove Bleeder Valve (Item 11) from Outlet Body
(Item 12).
9. Remove Gland Nut (Item 3) from Outlet Body (Item 12).
a. Remove Wiper (Item 5) and Spacer (Item 4) from
Gland Nut (Item 3).
10.Remove Bushing (Item 6) from Outlet Body (Item 12).
a. Remove O-ring (Item 7) and U-cup (Item 8) from
Bushing (Item 6).
11. Remove Sleeve (Item 9), Scraper (Item 5), and Retaining
Ring (Item 10) from Outlet Body (Item 12).
12.To re-assemble pump, reverse disassembly procedure.
(Refer to illustration for torque specifications.)

Page Number - 6 Form 422826
PILE DRIVER® III PUMP ASSEMBLY
MODELS 84900, 84901 and 84902
Note: Install ipers (Item 5) and
u-cups (Items 8 & 17) in direction
sho n in enlarged vie s.

Page Number - 7
Form 422826
PILE DRIVER® III PUMP ASSEMBLY
MODELS 84900, 84901 and 84902
Pumptube
Model Polyurethane Teflon Polyethylene Polyurethane Teflon Polyethylen
e
84900 84907 84912 84913 85311 85321 85327
84901 84911 84905 84906 85312 85322 85328
84902 84908 84914 84913 85313 85323 85329
Polyurethane Seal Kitcontains all softseals.
Teflon and Polyethylene Seal Kits contain gland and piston u-cups only.
Gland Seal Kits contain gland u-cup and o-ring only.
PUMPTUBE SERVICE KITS
Seal Kits Gland Seal Kits
Item No. Description Qty. Model 84900 Model84901 Model84902
1 BoltConnector (7/8"hex) 1 236225 236225 236225
2 Coupling Nut(1-1/4"hex) 1 237051 237051 237051
3 Gland Nut(2-5/8"hex) 1 237659 237659 237659
4 Spacer 1 237649 237674 237651
5 Wiper 2 237650 237584 237652
6 Bushing 1 237005 236234 237044
7 O-ring (polyurethane) # * 1 236238 236238 236238
8 U-cup (polyurethane) # * 1 237007 34701 34421
9 Sleeve 1 247267 247268 247269
(Stamped "J") (Stamped "K") (Stamped "L"
)
10 Retaining Ring 1 247273 247274 247275
11 BleederValve (3/4"flats) 1 84012 84012 84012
12 OutletBody 1 236266 236266 236266
13 O-ring (polyurethane) * 3 236237 236237 236237
14 Pump Tube 1 237012 236257 237049
15 PlungerRod 1 237006 236232 237042
(1-1/4" flats) (1-1/8" flats) (1" flats)
16 Piston Nut 1 246903 246906 246909
(1-7/8" flats) (1-5/8" flats) (1-3/8" flats)
17 U-cup (polyurethane)* * 2 237027 236236 237068
18 Piston Collar 1 246905 246908 246911
19 Check Ball 1 246877 68649 246889
20 Piston Body(1-1/8"flats) 1 246904 246907 246910
21 Adapter (1-1/8" flats) 1 16003 16003 16003
22 Keeper 2 16008 16008 16008
23 Priming Rod (1/2" flats) 1 236227 236227 236227
24 Retaining Ring 1 69034 69034 69034
25 Guide Washer 1 236239 236239 236239
26 Retaining Ring * 1 68886 68886 68886
27 U-cup (polyurethane) * 1 34710 34710 34710
28 Check 1 236231 236231 236231
29 Check Seat 1 236228 236228 236228
30 InletBushing (3-1/2"flats) 1 246917 246917 246917
31 O-ring (nitrile) * 1 246837 246837 246837
32 Priming Plunger Nut(7/8"flats) 1 14398 14398 14398
33 Mounting Flange 1 246920 246920 246920
34 HexCap Screw (9/16"hex) 3 272821 272821 272821
35 Connector (1-1/8" hex) 1 13252 13252 13252
36 Priming Plug 1 93075 93075 93075
* Included in Seal Kit
# Included in Gland Seal Kit
PARTS LIST

Page Number - 8 Form 422826
PILE DRIVER® III PUMP ASSEMBLY
MODELS 84900, 84901 and 84902
TROUBLESHOOTING
Problem Possible Cause Solution
Pump does not operate. Restricted or inadequate air supply. Check air supplypressure and air hose
diameter (see Airmotor manual for
minimum air supplyhose diameter).
Obstructed material output. Check outputline for restrictions.
Erratic or accelerated operation. Pump is notprimed. Prime pump (see "Pump Priming"
instructions).
Insufficientmaterial supply. Refill material supply.
Material is too heavyfor priming. Decrease outputwith material valve.
Increase pressure to pressure primer (
if
in use).Check for inletrestrictions.
Pump operates on "down" stroke only Worn or damaged piston u-cup (Item 17) Check and replace ifneeded.
(missing "up" stroke). orpiston check (Items 19 and 20).
Pump operates on "up" stroke only Worn ordamaged inletcheck(Items 29 Check and replace ifneeded.
(missing "down" stroke). and 30) or priming rod packing (Item 27).
Insufficientmaterial supply. Pump is not Check inletfor restrictions.Decrease
intaking enough material to dispense on outputwith material valve.
both strokes.
Pump is operating butnotdispensing Inletcheck(Items 29 and 30) is not Checkand replace ifneeded.
material. seating or is damaged.
Americas:
One Lincoln Way
St. Louis, MO 63120-1578
USA
Phone [phone]
Fax [phone]
Europe/Africa:
Heinrich-Hertz-Str 2-8
D-69183 Walldorf
Germany
Phone [phone]
Fax [phone]
Asia/Pacific:
25 Intl Business Park
#01-65 German Centre
Singapore 609916
Phone [phone]
Fax [phone]
© Copyright 2003
Printed in USA
Web site:
www.lincolnindustrial.com